Chicago Pneumatic CP717 Instruction Manual

CP717 Air Hammer
Model "A"
CA155290 Rev. D
Air Supply Requirements
1. Supply tool with 90 psig (6.2 bar) of clean, dry air. Higher pressure drastically reduces tool life.
2. Connect tool to air line using pipe, hose, and fitting sizes shown in the diagram on page
12.
3. Minimum compressor requirement: 2 hp (1492 w), 40 gal. (152 I) air tank.
Lubrication
1. Use an air line lubricator with SAE #10 oil, adjusted to two drops per minute. If an air line lubricator cannot be used, add air motor oil to the inlet once a day.
2. The use of synthetic oils for air line lubrication is not recommended because of possible damage to seals, o-rings, hose, rotor blades and polycarbonate oiler/filter bowls.
Operation
1. To insert chisel, press loop on retainer aside, push chisel into cylinder and release loop.
2. Place cutting edge of chisel against workpiece, depress trigger.
fCaution: Do not operate tool without chisel in cylinder, or allow the chisel to be driven out of cylinder. Internal damage will result if piston is allowed to strike cylinder wall.
Noise & Vibration Declaration*
Sound pressure level 95.0 dB(A) in accordance with Pneurop 8N-1. For sound power, add 10 dB(A).
Vibration value 13.0 m/s , re. ISO 8662-1.
Maintenance
1. Disassemble and inspect air hammer every three months if the tool is used every day. Replace damaged or worn parts.
2. High wear parts are underlined in the parts list.
3. Dirt or gum deposits cut tool power. To correct this, flush out the tool with gum solvent oil or an equal mixture of SAE #10 oil and kerosene. If outside conditions are in order, disassemble tool, replace worn or damaged parts, clean, reassemble and relubricate.
*These declared values were obtained by laboratory type testing in compliance with the stated standards and are not adequate for use in risk assessments. Values measured in individual work places may be higher than the declared values. The actual exposure values and risk of harm experienced by an individual user are unique and depend upon the way the user works, the workpiece and the workstation design, as well as upon the exposure time and the physical condition of the user. We, Chicago Pneumatic, cannot be held liable for the consequences of using the declared values, instead of values reflecting the actual exposure, in an individual risk assessment in a work place situation over which we have no control.
2
To reduce risk of injury, everyone using, installing, repairing, maintaining, changing accessories on, or working near this tool must read and understand these instructions before performing any such task.
We, Chicago Pneumatic Tool Company, 1800 Overview Drive, Rock Hill, SC 29730 USA, declare under our sole responsibility that the product to which this declaration relates, is in conformity with the requirements of the Council Directive of June 1989 on the approximation of the laws of the Member States relating to machinery (89/392/EEC).
Machine Name CP717 Air Hammer Machine Type Power Tool with .498 shank for use with chisel and various .498 shank
accessories - No other use is permitted.
Serial No. Tools with No. 94200A or higher Technical Data
.498 in. (12.6 mm) shank Stroke 2-11/16 in. (68 mm) Air pressure 90 psi (6.2 bar) BPM 1800 Air consumption 7 cfm
Harmonized Standards Applied EN292 National Standards Applied ISO 8662-1, Pneurop 8N-1 Name and Position of Issuer W. A. LeNeveu, President, Chicago Pneumatic Tool Company
Signature of Issuer Place and Date of Issue Utica, NY 13501 USA, July 31, 1994
Limited Warranty: The "Products" of the Chicago Pneumatic Tool Company ("CP") are warranted to be free from defects in material and workmanship for one year from the date of purchase. This Warranty applies only to Products purchased new from CP or its authorized dealers. Of course, this Warranty does not apply to products which have been abused, misused, modified, or repaired by someone other than CP or its Authorized Service Representatives. If a CP Product proves defective in material or workmanship within one year after purchase, return it to any CP Factory Service Center or Authorized Service Center for CP tools, transportation prepaid, enclosing your name and address, adequate proof of date of purchase, and a short description of the defect. CP will, at its option, repair or replace defective Products free of charge. Repairs or replacements are warranted as described above for the remainder of the original warranty period. CP's sole liability and your exclusive remedy under this Warranty is limited to repair or replacement of the defective Product. (There Are No Other Warranties Expressed
Or Implied And CP Shall Not Be Liable For Incidental, Consequential, Or Special Damages, Or Any Other Damages, Costs Or Expenses Excepting Only The Cost Or Expense Of Repair Or Replacement As Described Above.)
The goal of Chicago Pneumatic is to produce tools that help you work safely and efficiently. The most important safety device for this or any tool is YOU. Your care and good judgment are the best protection against injury. All possible hazards cannot be covered here, but we have tried to highlight some of the important ones.
! Your employer, union and/or trade association. ! US Department of Labor (OSHA); www.osha.gov; Council of the European
Communities europe.osha.eu.int
! “Safety Code for Portable Air Tools” (ANSI B186.1) available from:
www.ansi.org
! “Safety Requirements for Hand-Held Non-Electric Power Tools” available
from: European Committee for Standardization, www.cenorm.be
! Air under pressure can cause severe injury. ! Always shut off air supply, drain hose of air pressure and disconnect tool
from air supply when not in use, before changing accessories or when making repairs.
! Never direct air at yourself or anyone else. ! Whipping hoses can cause serious injury. Always check for damaged or
loose hoses and fittings.
! Do not use quick disconnect couplings at tool. See instructions for correct
setup.
! Whenever universal twist couplings are used, lock pins must be installed. ! Do not exceed maximum air pressure of 90 psi/6.2 bar or as stated on tool
nameplate.
! Always wear impact-resistant eye and face protection when involved with
or near the operation, repair or maintenance of the tool or changing accessories on the tool.
! Be sure all others in the area are wearing impact-resistant eye and face
protection.
! Never operate a tool unless the accessory is retained in the tool with a
proper retainer (see parts list).
! To avoid injury, retainer parts must be replaced when they become worn,
cracked or distorted.
! On overhead work, wear a safety helmet.
! To prevent damage to the tool and accessory, accessory must be held
firmly against work surface before tool is throttled.
! Always shut off air supply, relieve hose of air pressure and disconnect tool
from air supply when changing accessories.
! Avoid direct contact with accessory and work surface during and after work
as they become heated and sharp.
For Additional Safety Information Consult:
Air Supply And Connection Hazards
Projectile Hazards
Operating Hazards
! Wear gloves to protect hands. ! Operators and maintenance personnel must be physically able to handle
the bulk, weight, and power of the tool.
! Holding the accessory with the free hand can be a source of vibration
exposure or injury.
! Never use any chisel as a hand struck tool. They are specifically designed
and heat-treated to be used only in air hammers.
! Select the correct shank and retainer for the tool being used. ! Never use dull accessories as they require excessive work pressure and
can break from fatigue.
! Never cool a hot accessory in water. Brittleness and early failure can result. ! This tool and its accessories must not be modified in any way. ! Chicago Pneumatic hammers are not intended for use with any
accessories that are not listed in the catalog.
! Accessory breakage or tool damage may result from prying. Take smaller
bites to avoid getting struck.
! Slip/Trip/Fall is a major cause of serious injury or death. Be aware of
excess hose left on the walking or work surface.
! High sound levels can cause permanent hearing loss. Use hearing
protection as recommended by your employer or OSHA regulation (see 29 CFR part 1910).
! Maintain a balanced body position and secure footing. ! Repetitive work motions, awkward positions and exposure to vibration can
be harmful to hands and arms. If numbness, tingling, pain or whitening of the skin occurs, stop using tool and consult a physician.
! Avoid inhaling dust or handling debris from the work process which can be
harmful to your health. Use dust extraction and wear respiratory protective equipment when working with materials which produce airborne particles.
! Proceed with care in unfamiliar surroundings. Hidden hazards may exist,
such as electric or other utility lines.
! This tool is not intended for use in explosive atmospheres and is not
insulated for contact with electric power sources.
! Some dust created by power sanding, sawing, grinding, drilling and other
construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
- Lead from lead based paints
- Crystalline silica bricks and cement and other masonry products
- And Arsenic and chromium from chemically-treated rubber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
Accessory Hazards
Workplace Hazards
CP717
Air Hammer
69
69
135,37
61
Index
No.
33
60
34
26
30,32
21,23
24
16
15
14
27
25
17
9
1
1 3 4 5 7 9 11 12 14 15 16 17 19 21
23 24 25 26 27 30
32
33 34 36 37 60 61 69
135
Part
No. Description
P073780 P002521 C087316 A113837 C069083 P074486 A113838 A113836 P071565 P056138 C089798 P071564 P074898 P077945
P073806 P073804 P073805 P083072 C138386 P078618
P081372
A083765 P008993 P130869 P130868 P140361 P074493 A050282 A047096 CA085203 P081369
CA131376 CA155862
Air Inlet Bushing (3/4" to 1/4") Throttle Valve Spring O-Ring (-006) Valve-Throttle O-Ring (-010) Bushing Cup-Spring Stem-Valve Button-Lever Push Valve Lever Stop Pin Roll Pin Throttle Lever Plug Valve Case Assembly (Incl: Index Nos. 23, 24, 25 & 27) Valve Case Lid Valve Valve Case O-Ring (-326) Valve Case Dowel Handle Assembly (Incl: Index Nos. 3, 4, 5, 7, 11, 12, 14, 15, 16, 17, 19, 32) Handle (Incl: Index Nos. 1 & 9)-use P078617 Retaining Ring Lock Pin Screen-Exhaust (Not Shown) Deflector-Exhaust (Not Shown) Cylinder-S Piston Retainer-use A047095 Retainer (Bee Hive Type) Air Regulator (Optional) Exhaust Deflector (Incl: Index Nos. 26, 33, 36 & 37) Decal-Oil Daily(Not Shown) Decal-Warning
No.
Req'd.
1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1
1 1 1 1 1 1 1 1 1 1
1 1
12
CHISEL SHANK DIMENSIONS
.750 R.
.498
Dia.
1.10
1.75
.625
Dia.
Air Supply Diagram
3/8" (10 mm)
3/8" (10 mm)
.875
Dia.
3/8" (10 mm)
3/8" (10 mm)
CA048362 (1/2")
3/8" (10 mm)
7
5
4
11
3
19
1/2" (12 mm)
0
CA048361 (1/2")
CA048360 (1/2")
FOR DETAILED INFORMATION ABOUT CHICAGO PNEUMATIC AIR TOOLS AND EQUIPMENT CONTACT:
HEADQUARTERS LOCATION UNITED STATES
Chicago Pneumatic Tool Company
Automotive Division 1800 Overview Drive Rock Hill, SC 29730 Telephone: 1-803-817-7000 1-800-367-2442 (USA only) Fax: 1-800-228-9096
AUSTRALIA
Atlas Copco Tools Australia 3 Bessemer Street Blacktown • Australia Telephone: 02-621-9482 Fax: 02-671-5915
BELGIQUE
Chicago Pneumatic Rep. Office Avenue Sluysmans 10-4030 Liege • Belgium Tel/Fax: 04-343 8150
BRASIL
Chicago Pneumatic Brasil Av. Mascote 159 V. Sta. Catarina 04363-000 Sao Paulo/SP • Brasil Telefone: (011) 562-7314 Fax: (011) 563-9208
CANADA
Chicago Pneumatic Tool Co. Automotive Division 1800 Overview Drive Rock Hill, SC 29730 Telephone: 1-803-817-7000 Fax: 1-800-228-9096
CENTRAL AMERICA
Contact Chicago Pneumatic/USA for names of CP Authorized Distributors in this area
GERMANY
Desoutter GMBH Paul-Friedlander-Str 65203 Wiesbaden • Germany Telephone: 49-0611-270120/22 FAX: 49-0611-270140
INDIA
Consolidated Pneumatic Tool Company (India) Ltd. 301/302, L.B. Shastri Marg P.O. Box 7761 Mulund, Bombay 400 080 • India Phone: 91-22-564-0011 Fax: 91-22-564-7687 Telex: 1171990 CPT I N
ITALY
Desoutter Italiana S.R.L. Viale Della Repubblica, 65 20035 Lisson (Milano)
MEXICO
Chicago Pneumatic Tool Company Mexico San Francisco #223 Valle Dorado, Tlalnepantla C.P. 54020 • Mexico Telephone: 525-378-0754 FAX: 525-378-0753
SOUTH AFRICA
Chicago Pneumatic Tool Company, S.A. 20 Anvil Road PO Box 105 Isando 1600, Transvaal South Africa Phone: 011-9746761 Fax: 011-974-2324
SOUTH AMERICA
Contact Chicago Pneumatic/USA for names of CP Authorized Distributors in this area
SOUTHEAST ASIA
Chicago Pneumatic Tool Company Regional Office P.O. Box 1516 Unit 2103 - Citimark 28 Yuen Shun Circuit Shatin New Territories, Hong Kong Telephone: (8522) 3570963 FAX: 852-763-1875
SWEDEN
Chicago Pneumatic Distributor Markets Sickla Industriväg 7 S-131 34 Nacka • Sweden Telephone: 46 8743 9329 Fax: 46-8743 9427
UNITED KINGDOM
Chicago Pneumatic Tool Company, Ltd. P.O. Box 241 Eaton Road Hemel Hempstead, Herts HP2 7DR England Domestic: 01442-847703/06 Export: 01442-232420/17 FAX: 01442-2847723
Visit our website: http: \\www.chicagopneumatic.com
PRINTED IN USA KEK/10-01
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