Chicago Electric 95912 User Manual
PORTABLE REMOTE CONTROL
Model
95912
®
WINCH 12 VOLT - 3,000 LB. CAPACITY
ASSEMBLY AND OPERATION INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND
ALL WARNINGS AND INSTRUCTIONS BEFORE USE.
Copyright© 2007 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
SPECIFICATIONS
Electrical Requirements
Maximum Line Pull Capacity 3,000 Pounds
Remote Control Hand Held Wireless (A = “Power In” / B = “Power Out”)
Gear Ratio 153.1
Cable Assembly 32 Ft. x 3/16” Diameter / High Carbon Steel, Zinc Plated
Hook Assembly
Mounting Plate Dimensions 7.086” Long x 4.881” Wide x 2.165” High
Overall Dimensions 12.204” Long x 7.086” Wide x 6.299” High
Weight 18.9 Pounds
12 VDC Power Input
1.1 HP / Permanent Magnet
6’Length Battery Wires (Qty. 2)
Spring Loaded Safety Latch
1” Jaw Opening
3-1/2” Long x 2-1/2” Wide x 1/2” Thick
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures, parts list and assembly
diagram. Keep your invoice with this manual. Write the invoice number on the inside of the
front cover. Write the product’s serial number in the back of the manual near the assembly
diagram, or write month and year of purchase if product has no number. Keep this manual
and invoice in a safe and dry place for future reference.
UNPACKING
When unpacking, check to make sure that the item is intact and undamaged. If any
parts are missing or broken, please call Harbor Freight Tools at the number shown on the
cover of this manual as soon as possible.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
WORK AREA
Keep your work area clean and well lit. 1. Cluttered benches and dark areas invite
accidents.
REV 07h, 09c
SKU 95912
For technical questions, please call 1-800-444-3353.
Page 2
Do not operate power tools in explosive atmospheres, such as in the presence 2.
of flammable liquids, gases, or dust. Power tools create sparks which may ignite
the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. 3.
Distractions can cause you to lose control. Protect others in the work area from
debris such as chips and sparks. Provide barriers or shields as needed.
PERSONAL SAFETY
Stay alert. Watch what you are doing, and use common sense when operating 1.
a power tool. Do not use a power tool while tired or under the influence of
drugs, alcohol, or medication. A moment of inattention while operating power
tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. 2.
Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
Avoid accidental starting.3. Be sure the Power Switch is off before plugging
in. Carrying power tools with your finger on the Power Switch, or plugging in power
tools with the Power Switch on, invites accidents.
Remove adjusting keys or wrenches before turning the power tool on. 4. A
wrench or a key that is left attached to a rotating part of the power tool may result
in personal injury.
Do not overreach. Keep proper footing and balance at all times. 5. Proper footing
and balance enables better control of the power tool in unexpected situations.
Use safety equipment. Always wear eye protection. 6. Dust mask, nonskid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
Always wear ANSI-approved safety goggles and a dust mask/respirator when using
or performing maintenance on this tool.
TOOL USE AND CARE
Do not force the tool. Use the correct tool for your application. 1. The correct
tool will do the job better and safer at the rate for which it is designed. Do not force
the tool and do not use the tool for a purpose for which it is not intended.
Store idle tools out of reach of children and other untrained persons. 2. Tools
are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools clean.3. Properly maintained tools
are less likely to malfunction and are easier to control. Do not use a damaged tool.
Tag damaged tools “Do not use” until repaired.
SKU 95912
For technical questions, please call 1-800-444-3353.
Page 3
Check for misalignment or binding of moving parts, breakage of parts, and any 4.
other condition that may affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your 5.
model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
SERVICE
Tool service must be performed only by qualified repair personnel. 1. Service or
maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions 2.
in the “Inspection, Maintenance, And Cleaning” section of this manual. Use of
unauthorized parts or failure to follow maintenance instructions may create a risk
of electric shock or injury.
SPECIFIC SAFETY RULES
Do not exceed the maximum line pull capacity (3,000 pounds) of this Winch. 1.
Know the weight of the load being pulled. Overloading the Winch could cause
personal injury and/or property damage.
Maintain labels and nameplates on the Winch.2. These carry important information.
If unreadable or missing, contact Harbor Freight Tools for a replacement.
Prior to using the Winch, make sure to read and understand all warnings, safety 3.
precautions, and instructions as outlined in the manufacturer’s instruction
manual for the vehicle/trailer to which the Winch will be attached.
Make sure to read and understand all instructions and safety precautions as 4.
outlined in the manufacturer’s instruction manual for the vehicle/trailer you
will winch.
Industrial applications must follow OSHA guidelines. 5.
Never leave the Winch unattended with a load. 6. Remove the load from the Winch
before leaving.
Do not allow children and other unauthorized people to handle or play with the 7.
Winch.
This Winch is designed for intermittent use only. 8. Do not use the Winch in a
constant duty application. The duration of the pulling job should be kept as short
as possible. If the Winch becomes very hot to the touch, stop the Winch and let it
cool down for several minutes. Never pull for more than one minute at or near the
rated maximum line pull capacity (3,000 pounds).
SKU 95912
For technical questions, please call 1-800-444-3353.
Page 4
Always examine the Winch for structural cracks, bends, damage, frayed Cable, 9.
and any other condition that may affect the safe operation of the tool. Do not
use the Winch even if minor damage appears.
Always keep hands and fingers away from the Gears, Drum, Cable, and all other 10.
moving parts when applying or releasing a load. Remain clear of the Cable when
pulling a load. Do not stand in line with the Cable, as it can whip violently should
it break. Do not cross over or under the Cable when the Winch is under a load.
People and animals should be kept at a safe distance when using the Winch.
Use extreme caution when applying or releasing a load. 11. Never allow the load
to suddenly release. Slowly and carefully apply and release the load.
Never winch a vehicle, trailer, boat, or other object with anyone in or on the 12.
object being pulled. Use a “spotter” to assist you in assuring that it is safe to
operate the Winch. Make sure the spotter is out of the way of the Cable and object
being pulled before activating the Winch.
This Winch is designed for mounting on square or rectangular surfaces only. 13.
Do not attempt to mount the Winch on a rounded surface.
This Winch 14. is not designed to accommodate ropes or fiberglass straps. Do
not replace the original Cable with a Cable of lesser strength. Refer to the “Product
Specifications” section in this manual for the proper replacement Cable.
Always leave at least 15. five turns of the Cable on the Drum to prevent pulling
the Cable completely out of the Winch.
The Cable must be pulled straight in. 16. Keep the load in line with the Winch. Pulling
at an angle (off to the side) may cause excessive stress on the Winch.
This Winch 17. is not designed for use in aircraft applications.
Never lift objects vertically with the Winch. 18. This Winch is designed for horizontal
use only.
Make sure the input voltage to the Winch is 12 volt DC. 19. Do not attempt to use
any other electrical power source.
Do not move the vehicle to assist the Winch in pulling a load. 20. The combination
of the Winch and vehicle pulling together can overload the Winch and the Cable.
When using the Winch to move a load, place the vehicle transmission in neutral, 21.
set the emergency brake, and chock all the wheels of the vehicle. The vehicle
engine should be running during the winch operation. If considerable winching is
performed with the vehicle engine shut off, the vehicle battery may be too weak to
assist winching and to restart the engine.
SKU 95912
For technical questions, please call 1-800-444-3353.
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