Chicago Electric 93881 User Manual

GENERATOR

2.4 HP - 1000 WATT

Model 93881

ASSEMBLY AND OPERATING INSTRUCTIONS

Due to continuing improvements, actual product may differ slightly from the product described herein.

WARNING!

Your Warranty Is Voided If:

You do not put engine oil in the Engine’s crankcase prior to its first use.

Before each use, check the oil level. Never run the Engine with low or no engine oil. Running the Engine with low or no oil will permanently damage the unit.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at: http://www.harborfreight.com

TO PREVENT SERIOUS INJURY,

READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions, please call 1-800-444-3353.

PRODUCT SPECIFICATIONS

Item Description

Electrical Requirements 1,000 Watts Maximum Output

Engine 2.4 HP / Air Cooled OHV Mitsubishi Engine GT240 – EPA approved.

Operating Noise Level 63 Db Accessories Spark Plug Wrench (Qty. 1) / Screwdriver (Qty. 1) Overall Dimensions 17-3/8” L x 13” W x 14-1/2” H Net Weight 67 Pounds

120 VAC, 3-Prong, Outlet (Qty. 2) With 8 AMP, Push Button, Circuit Breaker Protection 12 VDC Outlet (Qty. 1) With 12 AMP, Push Button, Circuit Breaker Protection Generator Type: Brushless, Revolving Field, Self-Exciting, 2-Pole, Single Phase

4-Stroke / Recoil Start / 3,600 RPM Unleaded Gasoline Powered / MTI Fuel Tank Capacity: 1.2 Gallon (Approx.) – use unleaded gasoline Engine Oil Capacity: 1/2 Quart (Approx.) / Recommended Oil: 10W – 30W Approximate Run Time: 5 Continuous Hours @ Full Tank Additional Features: Automatic Low Oil Shutdown

NOTE: Not CARB - approved for use in California.

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference.

GENERAL SAFETY RULES AND PRECAUTIONS

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in

electric shock, fire, and/or serious injury.

SAVE THESE INSTRUCTIONS

WORK AREA

1. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

2. Do not operate power tools in explosive atmospheres, such as in the

presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

SKU 93881 For technical questions, please call 1-800-444-3353 PAGE 2

3. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. Provide barriers or shields as needed.

PERSONAL SAFETY

1. Stay alert. Watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while

operating power tools may result in serious personal injury.

2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

3. Avoid accidental starting. Be sure the Power Switch (14) is in its “OFF”

position before moving the Generator maintenance, or cleaning procedures on the unit.

4. Remove adjusting keys or wrenches before turning the Generator on. A wrench or a key that is left attached to a rotating part of the machine may result in personal injury.

and

before performing any service,

5. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected situations.

6. Use safety equipment. Always wear eye protection. Always wear

ANSI-approved safety impact goggles when using this product. ANSIapproved hearing protection must also be used.

TOOL USE AND CARE

1. Do not force the tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

2. Do not use the Generator if the Engine’s Power Switch (14) does not turn it on or off. Any tool that cannot be controlled with its power switch is dangerous and must be replaced.

3. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

4. Maintain tools with care. Properly maintained tools are less likely to malfunction and are easier to control. Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.

SKU 93881 For technical questions, please call 1-800-444-3353 PAGE 3

5. Check for misalignment or binding of moving parts, breakage of parts, and

any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly

maintained tools.

6. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used on another tool.

SERVICE

1. Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.

2. When servicing a tool, use only identical replacement parts. Follow

instructions in the manual. Use of unauthorized parts or failure to follow maintenance instructions

may create a risk of electric shock or injury.

“Inspection, Maintenance, And Cleaning”

section of this

SPECIFIC SAFETY RULES AND PRECAUTIONS

1. WARNING! Your Warranty is voided if:

A. You do not put

Before each use, check the oil level. Never run the Engine with low or no engine oil. Running the Engine with low or no oil will permanently damage the unit.

2. Maintain labels and nameplates on the Generator. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

3. Make sure the Generator is located on a flat, level, sturdy surface capable

of supporting the weight of the Generator and any additional tools and equipment.

4. Industrial applications must follow OSHA guidelines.

5. Never stand on the Generator. Serious injury could result if the Generator is tipped.

engine oil in the Engine’s crankcase prior to its first use.

6. Never leave the Generator unattended when it is running. Turn off the Engine before leaving.

SKU 93881 For technical questions, please call 1-800-444-3353 PAGE 4

7. Do not allow children and other unauthorized people to handle or play with

the Generator.

8. This Generator is designed for outdoor use only. Do not operate the Generator in a closed area or in a poorly ventilated area. When running, the

Engine of this Generator produces carbon monoxide, a colorless, odorless, toxic fume that, when inhaled, can cause serious personal injury or death. Whenever possible, use a carbon monoxide detector (not included) to detect excessive carbon monoxide fumes in the work area and in the surrounding area.

9. Do not force the Generator. This tool will do the work better and safer at the speed and capacity for which it was designed.

FIRE AND EXPLOSION PRECAUTIONS

1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures. Always have multiple ABC class fire extinguishers nearby.

2. Keep the Generator, its Engine, and surrounding areas clean at all times.

3. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a covered metal container.

4. Never store fuel or other flammable materials near the Generator.

5. Do not smoke, or allow sparks, flames, or other sources of ignition around

the Generator.

6. Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events

could ignite fumes or vapors.

7. Do not refill the Fuel Tank while the Engine is running or while the Engine is still hot. Do not operate the Generator with known leaks in the fuel system.

8. Use only Engine manufacturer recommended fuel and oil.

MECHANICAL PRECAUTIONS

1. Prior to performing service, maintenance, or cleaning procedures, always make sure the Engine’s Power Switch (14) is in its “OFF” position. Allow

SKU 93881 For technical questions, please call 1-800-444-3353 PAGE 5

the Engine and Generator to completely cool. Then, remove the spark plug from the Engine.

2. Do not alter or adjust any part of the Generator or Engine that is assembled and supplied by the manufacturer.

3. Always follow and complete scheduled Generator and Engine maintenance.

CHEMICAL PRECAUTIONS

1. Avoid contact with hot fuel, oil, exhaust fumes, and solid surfaces.

2. Avoid body contact with fuels, oils, and lubricants used in the Generator and Engine. If swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water.

NOISE PRECAUTIONS

1. Prolonged exposure to high noise levels is hazardous to hearing. Always wear ANSI approved hearing protection when operating or working around the Generator when it is running.

ELECTRICAL PRECAUTIONS

1. All connections and conduits from the Generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant

local, state, and federal electrical codes and standards, and other regulations where applicable.

2. The Generator must be earth-grounded in accordance with all relevant electrical codes and standards before operation.

3. If an extension cord (not included) is used, make sure to use only UL listed cords having the correct gauge and length. (See Figure A,

4. Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy ground.

next page.)

5. Do not touch electrically energized parts of the Generator and interconnecting cables or conductors with any part of the body, or with any non-insulated

conductive object.

SKU 93881 For technical questions, please call 1-800-444-3353 PAGE 6

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