Chicago Electric 65712 User Manual

GARAGE DOOR OPENER
WITH DUAL REMOTES
65712
SET UP AND OPERATING INSTRUCTIONS
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Read this material before using this product.
Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
CONTENTS
IMPORTANT SAFETY
INFORMATION ............................3
GENERAL SAFETY WARNINGS .......3
SPECIFIC SAFETY WARNINGS ........5
GROUNDING ................................. 6
DOUBLE INSULATED TOOLS:
TOOLS WITH TWO PRONG
PLUGS .............................................6
EXTENSION CORDS .........................7
SYMBOLOGY .....................................7
SPECIFICATIONS ..........................8
UNPACKING ..................................8
NOTE ..............................................8
ASSEMBLY INSTRUCTIONS ........8
ADJUSTMENT INSTRUCTIONS . 19 MAINTENANCE AND
SERVICING ...............................27
PLEASE READ THE
FOLLOWING CAREFULLY ....... 27
TROUBLESHOOTING .................28
PARTS LIST .................................29
ASSEMBLY DIAGRAM ................ 30
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SAVE THIS MANUAL
Keep this manual for the safety warn­ings and precautions, assembly, operating, inspection, maintenance and cleaning pro­cedures. Write the product’s serial number in the back of the manual (or month and year of purchase if product has no num­ber). Keep this manual and the receipt in a safe and dry place for future reference.
NOTICE is used to
address practices
not related to personal injury. CAUTION, without
the safety alert symbol, is used to address practices not related to personal injury.
General Safety Warnings
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and all other information provid­ed with this product:
This is the safety alert
symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates
a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used
with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
WARNING Read all safety
warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
Work area safety1. Keep work area clean and well lit. a.
Cluttered or dark areas invite acci-
dents.
Do not operate the Garage Door b. Opener in explosive atmospheres, such as in the presence of amma­ble liquids, gases or dust. Power
equipment creates sparks which may
ignite the dust or fumes.
Keep children and bystanders c. away while operating the Garage Door Opener. Distractions can
cause you to lose control.
Electrical safety2. The Garage Door Opener’s electri-a.
cal Plug must match the Outlet. Never modify the Plug in any way. Do not use any adapter Plugs with grounded power equipment. Un-
modied Plugs and matching Outlets will reduce risk of electric shock.
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Avoid body contact with grounded b. surfaces such as pipes, radiators, ranges and refrigerators. There is
an increased risk of electric shock if
your body is grounded.
Do not expose the Garage Door c. Opener to rain or wet conditions.
Water entering power equipment will
increase the risk of electric shock.
Do not abuse the Power Cord. d. Never use the Cord for unplugging the Garage Door Opener. Keep the Cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled Cords increase the risk
of electric shock.
If operating the Garage Door Open-e. er in a damp location is unavoid­able, use a Ground Fault Circuit Interrupter (GFCI) protected sup­ply. Use of a GFCI reduces the risk
of electric shock.
Personal safety3. Stay alert, watch what you are do-a.
ing and use common sense when operating the Garage Door Opener. Do not use power equipment while
you are tired or under the inuence
of drugs, alcohol or medication. A moment of inattention while operating power equipment may result in seri-
ous personal injury.
Use personal protective equipment b. when assembling the Garage Door Opener. Wear ANSI-approved safety goggles. Safety equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
Do not overreach when assem-c. bling the Garage Door Opener.
Keep proper footing and balance at all times. This enables better
control of the power equipment in
unexpected situations.
Dress properly when assembling d. the Garage Door Opener. Do not wear loose clothing or jew­elry. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewelry or long hair can be caught in moving parts.
Power equipment use and care4. Do not force the Garage Door a.
Opener. Use the correct power equipment for your application.
The correct power equipment will do
the job better and safer at the rate for which it was designed.
Do not use the Garage Door Open-b. er if the Remote Controls do not turn it on and off. Any power equip-
ment that cannot be controlled with its Remote Control is dangerous and
must be repaired.
Disconnect the electrical Plug from c. the power source before making any adjustments, or changing ac­cessories. Such preventive safety
measures reduce the risk of starting
the power equipment accidentally.
Store the Remote Controls out of d. the reach of children and do not allow persons unfamiliar with the Garage Door Opener or these in­structions to operate the product.
Power equipment is dangerous in the
hands of untrained users.
Maintain the Garage Door Opener. e. Check for misalignment or bind­ing of moving parts, breakage of parts and any other condition that may affect the power equipment’s
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operation. If damaged, have the power equipment repaired before use. Many accidents are caused by
poorly maintained power equipment.
Service5. Have your Garage Door Opener a.
serviced by a qualied repair per­son using only identical replace­ment parts. This will ensure that
the safety of the power equipment is
maintained.
Specic Safety Warnings
Maintain labels and nameplates on 1. the Garage Door Opener. These carry important safety information. If unreadable or missing, contact Har­bor Freight Tools for a replacement.
To avoid serious personal injury from 2. entanglement, remove all ropes con­nected to the Garage Door Opener before installing the unit. Installation and wiring must be in compliance with your local building and electri­cal codes. Connect the Power Cord of this unit only to properly earthed mains.
Keep the Garage Door Opener bal-3. anced. Sticking or binding doors must be repaired or replaced. Ga­rage doors, door springs, cables, pul­leys, brackets and their hardware are under extreme tension and can cause serious personal injury. Do not at­tempt to loosen, move or adjust them.
Instead, have a qualied service
technician perform the adjustments and repairs.
The “safety reverse system test” is 4. very important. The Garage Door Opener MUST reverse on contact
with a 1-1/2” obstacle placed on the
oor. Failure to properly adjust the
Garage Door Opener may result in serious personal injury from a closing Garage Door. Repeat the test once a month and make any needed adjust­ments.
The Garage Door Opener must not 5. extend over a public byway during operation.
Fasten the “CHILD WARNING” label 6. adjacent to the lighted door control button as a reminder of safe operat­ing procedures. Disengage all exist­ing garage door locks to avoid dam­age to the Garage Door Opener.
Any Garage Door Opener control 7. buttons (if installed) MUST be located where the Garage Door is visible, but out of the reach of children. Do not allow children to operate control buttons or Remote Controls. Serious personal injury from a closing Garage Door may result from misuse of the Opener.
Activate Remote Controls ONLY 8. when the Garage Door Opener is in full view, free of obstructions and the Opener is properly adjusted. No one should enter or leave the garage while the Door is in motion. Do not allow children to play near the Door.
Use the Manual Release only to 9. disengage the Trolley and, if possible, only when the Door is closed. Do not use the red Handle to pull the Door open or closed.
This product is provided with a Trans-10. former and Power Supply Cord of special design which, if damaged,
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MUST be replaced by a qualied ser­vice technician.
People with pacemakers should 11. consult their physician(s) before use. Electromagnetic elds in close prox­imity to heart pacemaker could cause pacemaker interference or pacemak­er failure. In addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked
on.
• Properly maintain and inspect to
avoid electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Inter­rupter (GFCI) should also be imple­mented – it prevents sustained elec­trical shock.
WARNING: Handling the Power Cord 12. on this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code §
25249.5, et seq.)
GROUNDING
TO PREVENT
ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualied
electrician if you are in doubt as to whether the Outlet is properly grounded. Do not modify the Power Cord Plug provided with the equipment. Never remove the grounding prong from the Plug. Do not use the equipment if the Power Cord or Plug is damaged. If damaged, have it repaired by a service facility before use. If the Plug will not
t the Outlet, have a proper Outlet installed by a qualied
electrician.
Double Insulated Tools: Tools
with Two Prong Plugs
The warnings, precautions, and in-13. structions discussed in this instruction manual cannot cover all possible con­ditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE
INSTRUCTIONS.
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Equipment marked “Double Insu-1. lated” do not require grounding. They have a special double insulation system which satises OSHA require­ments and complies with the applica­ble standards of Underwriters Labo­ratories, Inc., the Canadian Standard Association, and the National Electri-
cal Code. (See Outlets for 2-Prong
Plug.)
sharp objects, excessive heat, and damp or wet areas.
Double insulated equipment may be 2. used in either of the 120 volt Outlets shown in the preceding illustration.
(See Outlets for 2-Prong Plug.)
Extension Cords
Double Insulated equipment can use 1. either a two or three wire Extension Cord.
As the distance from the supply Out-2. let increases, you must use a heavier gauge Extension Cord. Using Exten­sion Cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and pos­sible equipment damage.
(See Table A.)
The smaller the gauge number of the 3. wire, the greater the capacity of the cord. For example, a 14 gauge Cord can carry a higher current than a 16 gauge Cord. (See Table A.)
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS*
(120/240 VOLT)
EXTENSION CORD
NAMEPLATE
LENGTH
AMPERES
(at full load)
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
TABLE A
25’
50’
75’
100’
* Based on limiting the line
voltage drop to ve volts at
150% of the rated amperes.
Symbology
Double Insulated
Canadian Standards Association
150’
When using more than one Exten-4.
Underwriters Laboratories, Inc.
sion Cord to make up the total length, make sure each Cord contains at least the minimum wire size required.
(See Table A.)
V~
A
Volts Alternating Current
Amperes
If you are using one Extension Cord 5. for more than one tool or equipment,
n0 xxxx/min.
No Load Revolutions per Minute (RPM)
add the nameplate amperes and use the sum to determine the required minimum Cord size. (See Table A.)
Make sure the Extension Cord is 6. properly wired and in good electrical condition. Always replace a damaged Extension Cord or have it repaired by
a qualied electrician before using it.
Protect the Extension Cords from 7.
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SPECIFICATIONS
Fits One-Piece Doors with Horizontal Track
Product Applications
Electrical Requirements
Remote Controls
Additional Features
and Sectional Doors with Curved Track. *Not for Use with One-Piece Doors with Horizontal and Vertical Track, Double-Winged Doors, or Canopy Doors.
120 V~ / 60 Hz / 120 Watts 1/2 HP, 24 VDC Motor Voltage Power Plug: 2-Prong, Polarized Power Cord: 18 AWG x 2C SVT
2 Remote Controls (Included) 100 Feet Remote Range 315 MHz Frequency 1 Button with Red L.E.D.’s (UP/DOWN) 1 A27-12 VDC Battery (Qty. 1 ea., Included) Chrome Snap/Shut Keychain
Timed Light-Out/60 Watt Bulb (3 Min. Max.) Adjustable Travel Open & Closing Force Adjustment Safety Reverse System Adjustable Automatic Closing Time
UNPACKING
When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.
Note: For additional information regarding
the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.
FCC ID: VW5-CASAR
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interfer­ence, and (2) this device must accept any interference received, including interference that may cause undesired operation.
REV 08j
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ASSEMBLY
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the
beginning of this manual including all text under subheadings therein before set up or use of this product.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL
OPERATION: Unplug the Garage Door Opener from its electrical Outlet before assembling or making any adjustments to the equipment.
IMPORTANT:1. This Garage Door Opener is designed to work with the follow- ing types of garage doors:
One-piece doors with horizontal track only.a. Sectional doors with curved tracks.b.
THIS GARAGE DOOR OPENER IS NOT DESIGNED TO WORK WITH:
One-piece doors with horizontal a. and vertical tracks, double-wing doors, or canopy doors.
FIGURE B
2. There is a Connecting Wire Terminal in the unit’s Housing (31) which enables the
following accessories: (See Figure B.)
Terminal #1: For Door Control Button (74) ground connection. Terminal #2: For Door Control Button (74). Terminal #3: For additional accessory (not included) ground connection. Terminal #4: For additional accessory (not included). Terminal #5: For additional 24 volt power source. Terminal #6: Additional terminal.
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54
66
45
FIGURE C
35
59
28
9
54
50
46
49
43
34
31
3. As you proceed with the assembly, installation, and adjustment steps in this manu-
al you may nd it helpful to refer back to this illustration of a completed installation.
(See Figure C.) (54): Header Bracket (31): Housing (66): Idler Pulley Seat (34): Light Cover (45): Trolley (43): Manual Release Rope & Handle (35): Rail (49): Curved Door Arm (59): Chain (46): Straight Door Arm (28): Hanging Bracket (50): Door Bracket (9): Power Cord (54): Header Bracket
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