Chicago Electric 45416 User Manual

10 KW GENERA10 KW GENERA

®

10 KW GENERA

10 KW GENERA10 KW GENERA

TORTOR

TOR

TORTOR

45416

ASSEMBLY AND OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at http://www .harborfreight.com

Copyright © 2001 by Harbor Freight Tools®. All rights reser ved. No portion of
this manual or any artwork contained herein may be reproduced in any shape or
form without the express written consent of Harbor Freight Tools.

For technical questions and replacement parts, please call 1-800-444-3353

REV 09/03

Specifications

ITEM DESCRIPTION

Power Output 10,0 00 watts (maximum), 7200 watts continuous (rated); 60 Hz
Voltage Output
Motor Driver Requirements 3600 RPM, 16 HP

Drive Type Belt driven
Driv e Shaft
Generato r operat i on 2-pol e, revolving field, brush le ss excitati on

THIS GENERATOR IS NOT INTENDED TO POWER SENSITIVE ELECTRONIC

EQUIPMENT WITHOUT THE ADDITION OF AN APPROPRIA TE LINE CONDITIONER (SOLD SEPARA TEL Y).

2 - 120 VAC (20 amp) , s i ngl e phase d upl ex r eceptacl e;

1 - 120 / 240 VAC (30 amp), single phase twistlock receptac le

1 inch (dia.) meter; length: 2-3/8 inche s;
Keyway: 1/4 (W ) x 2 (L) inches

Save This Manual

You will need the manual for the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice with this
manual. Write the invoice number on the inside of the front co v er. Keep the man ual and
invoice in a safe and dry place for future reference.

Safety Warnings and Precautions

WARNING: When using tool, basic safety precautions should always be followed to
reduce the risk of personal injury and damage to equipment.

Read all instructions before using this tool!

1. Keep work area clean. Cluttered areas invite injuries.

2. Observe work area conditions. Do not use machines or power tools in damp or wet
locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically
powered tools in the presence of flammable gases or liquids.

3. Keep children awa y. Children must never be allo w ed in the work area. Do not let
them handle machines, tools, or extension cords.

4. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit
rust. Always lock up tools and keep out of reach of children.

5. Do not force tool. It will do the job better and more safely at the rate for which it was
intended. Do not use inappropriate attachments in an attempt to exceed the tool
capacity.

6. Use the right tool for the job. Do not attempt to f orce a small tool or attachment to do
the work of a larger industrial tool. There are certain applications for which this tool
was designed. Do not modify this tool and do not use this tool for a purpose for which it
was not intended.

7. Dress properly. Do not wear loose clothing or jewelry as they can be caught in
moving parts. Protective, electrically non-conductive clothes and non-skid footwear
are recommended when working. Wear restrictive hair covering to contain long hair.

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8. Do not overreach. Keep proper footing and balance at all times. Do not reach over or
across running machines.

9. Maintain tools with care. K eep tools sharp and clean for better and safer
performance. Follow instructions for lubricating and changing accessories. Inspect tool
cords periodically and, if damaged, have them repaired by an authorized technician.

10. Disconnect power. Unplug connected appliances when not in use.

11. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches
are removed from the tool or machine work surface before turning on.

12. Av oid unintentional starting. Be sure that all connected appliances are Off bef ore
starting the generator.

13. Stay alert. Watch what you are doing, use common sense. Do not oper ate any tool
when you are tired.

14. Check for damaged parts. Before using any tool, any part that appears damaged
should be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment and binding of moving parts; any broken parts
or mounting fixtures; and an y other condition that ma y aff ect proper operation. Any part
that is damaged should be properly repaired or replaced by a qualified technician. Do
not use the tool if any switch does not turn On and Off properly.

15. Guard against electric shock. Prevent body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerator enclosures.

16. Replacement parts and accessories. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use accessories
intended for use with this tool. Approved accessories are av ailable from Harbor Freight
Tools.

17. Do not operate tool if under the influence of alcohol or drugs. Read warning
labels on prescriptions to determine if your judgment or reflexes are impaired while
taking drugs. If there is any doubt, do not operate the tool.

18. Use proper size and type extension cord. If an extension cord is required, it must be
of the proper size and type to supply the correct current to the tool without heating up.
Otherwise, the extension cord could melt and catch fire, or cause electrical damage to
the tool. Depending on the appliance connected to the gener ator, the use of an
extension cord should have a 0 to 20 amp capability (up to 50 feet), with wire size
rated at 14 A WG. Longer extension cords require larger size wire. If you are using the
tool outdoors, use an extension cord r ated f or outdoor use . (signified by “WA” on the
jacket).

19. Maintenance. F or y our saf ety, service and maintenance should be performed
regularly by a qualified technician.

WARNING

An extension cord that is hot to the touch is overloaded. Repair or replace damaged extension
cords immediately.

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Electric Generator Safety Precautions and Warnings

1. The Generator produces electrical current. Improper use can result in electrocution, injury
or death. Only a qualified technician should service or repair this generator .

2. The Gener ator was designed to be used in a dry area. Do not e xpose to rain, snow , sleet,
or damp conditions. Damage to the Generator could occur . Moisture can carry electrical
current and could cause electrocution.

3. If the Generator is connected to a building, home, business, or any other electrical circuit
normally fed by utility power, steps must be taken to ensure that the Generator output
and the utility power are positively isolated. Do not plug other appliances into the electrical
outlet being used to power the Generator. Failure to isolate the systems will result in
Generator damage. It could also result in personal injury or death to those working around
these circuits. Any connection in this regard must only be done by a licensed electrician.

4. Do not exceed the Generator’s rated capacity. The total electrical loads at each outlet
must be added to determine the total electrical load. If the electrical appliance does not
list the wattage rating, you can calculate it by multiplying amps times voltage (amps x
voltage = watts).

5. Do not tamper with the drive, engine-go verned speed. The Generator operates at a nominal
speed of 3600 RPM. Increases in speed could damage rotating parts of the Generator.
Slower speeds could damage the Generator or appliances connected to the Generator
due to low voltage.

6. Always follow national and local safety codes.

7. Do not start the Generator with appliances connected and turned on.

8. If the driver motor is a gas engine, do not used in an enclosed area due to the carbon
monoxide fumes produced. The fumes can be deadly.

9. Give the Generator at least two feet of space to dissipate heat.

10. Properly ground the Generator . The National Electrical Code requires that the Generator
frame be properly grounded to earth. This should be done b y a licensed electrician.

11. Never handle electr ical charged extension cords while standing in water.

12. Only use 3-prong, grounded extension cords.

13. Keep fingers and hands away from the spinning pulleys.

14. Install a safety guard around the pulleys.

15. WARNING! People with pacemak ers should consult their physician(s) bef ore using this
product. Electromagnetic fields in close proximity to a heart pacemaker could cause
interference to or f ailure of the pacemaker.

Grounding Instruction: This generator should be g rounded to help prevent accidental electrical

shock. Drive a 3/4” or 1” diameter copper pipe or rod into the ground close to the generator
set. The pipe must penetrate moist earth. Using #10 gauge wire, connect one end of the
wire to the generator frame. Connect the other end of the wire to the copper pipe or rod
using an approved ground clamp.

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