Chicago Brick Oven CBOOKIT500, CBOOKIT750, CBOOCT750HYBLPCVC3KSKT, CBOOCT500SV, CBOOCT750SV User Manual

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User Manual

CBO HYBRID OV ENS

Commercial

Fire Up the Good Life!

TO INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE CONSUMER

TO CONSUMER: RETAIN THESE INSTRUCTIONS FOR FUTURE USE

A MAJOR CAUSE OF OVEN-RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.

IMPORTANT

1. THE HYBRID COMMERCIAL OVENS MAY BE OPERATED IN A COMMERCIAL SETTING INDOORS or OUTDOORS

2. ELECTRICAL DIAGRAM IS LOCATED BEHIND FRONT PANEL

3. Register your product to activate your warranty. Register here: https://chicagobrickoven.com/pages/register

WARNINGS

• DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS OR ANY THER APPLIANCE

• A

N LP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY APPLIANCE

• DO NOT USE THIS APPLIANCE UNDER EXTENDED AWNINGS. FAILURE TO COMPLY COULD RESULT IN A FIRE OR

PERSONAL INJURY

• IF YOU SMELL GAS, 1) SHUT OFF GAS TO THE APPLIANCE, 2) EXTINGUISH ANY OPEN FLAME, 3) REMOVE DOOR, 4) IF

ODOR CONTINUES, KEEP AWAY FROM THE APPLIANCE AND IMMEDIATELY CALL YOUR GAS SUPPLIER OR YOUR FIRE DEPARTMEN

• PLEASE USE EXTREME CAUTION AROUND THE OVEN. THE OVEN DOME, HEARTH, ARCH AND DOOR WILL BE

EXTREMELY HOT WHEN IN USE AND FOR HOURS AFTER USE. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY

• CONTACT MAY CAUSE SKIN BURNS

• TO ENSURE THE STABILITY AND SAF

ASSEMBLY OR THE CONSTRUCTION OF ITS SUPPORT BASE OR DECORATIVE SUPPLIED OR RECOMMENDED BY CHICAGO BRICK OVEN.

• TO PREVENT DIRT, DEBRIS AND SPILLS FROM CONTAMINATING THE SPLASH ZONE AROUND THE MOUTH OF THE

OVEN, THE SURFACE OF THE OVE

ARNING - Users of this appliance are hereby warned that the burning of wood, natural gas or LP fuel can result

W in low level exposure to some of the list substances, including formaldehyde, benzene, soot and carbon monoxide. The California Safe Drinking Water and Toxic Environment Act of 1986 (Proposition 65) requires the Governor of California to publish a list of substances known to the State of California to cause cancer or birth defects or other reproductive harm. In addition, businesses must warn customers of potential exposure to such substances. This is caused primarily from the incomplete combustion of natural gas or LP fuel. Properly adjusted burners will minimize incomplete combustion. Exposure to these substances can also be minimized by properly venting the burners by opening a window or using a ventilating hood or fan. For more information, visit www.P65Warnings.ca.gov.

E OPERATION OF THE OVEN, DO NOT USE MAKESHIFT MATERIALS IN ITS

SURROUND. USE ONLY THE MATERIALS

N FACE MUST BE CONSTRUCTED OF A SMOOTH AND CLEANABLE MATERIAL

CBO-750 HYBRID

Table of Contents

Welcome Message…………………………... 2

Design Ideas………………………………… 3

Installation Prep……………………………... 4

Assembly Overview………………………….. 5

Assembly Instructions………………………... 6 -7

Detailed Specs

• CBO 750 Hybrid DIY Kit……………...… 8

• CBO 750 Hybrid Countertop……………. 9

• CBO 750 Hybrid Stand…………………... 10

Gas/Electric Installation & Overview…………... 11 - 16

Operational Instructions……………………..... 17

Best Practices………………………………... 18

Curing Your Oven

• Cure with Gas………………………..… 19

• Cure with Charcoal……………………. 20

Firing with Wood ……………………………. 21

How the Oven Works ……………………...… 22

Cooking In Your Oven ………………………... 23

Using Flavored Woods………………………..

Frequently Asked Questions………………….. 25

Limited Warranty ………………………….... 26

Welcome To The Family

Welcome to a whole new dimension of indoor and outdoor cooking and entertaining with your new hybrid brick oven from Chicago Brick Oven!

We invite you to visit (and frequent) our website, chicagobrickoven.com. It’s a great source of information and suggestions that will help you enjoy your new oven to the fullest:

Choose from dozens of mouthwatering recipes for everything from appetizers and breads to main courses and desserts, and of course, pizzas. Shop for accessories, like professional-grade griddles, skillets, pizza racks and View dozens of photos of creative outdoor have created around their ovens. Check out our blog and follow us on Facebook, Twitter and YouTube for the l

We, and your fellow owners and fans of Hybrid ovens from Chicago Brick Oven, appreciate hearing from you. We encourage you to share your experiences, special recipes, entertaining ideas and more. Send us your photos and success stories of how you've used your oven to create your favorite foods, entertain friends or design a great outdoor dining space. Photos and stories can be sent to to us at

support@chicagobrickoven.com.

living spaces other owners across the country

more.

atest news.

Fire Up the Good Life! www.chicagobrickoven.com

IMPORTANT

• READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THIS OVEN

• BEFORE INSTALLATION, CONTACT LOCAL AUTHORITIES HAVING JURISDICTION (MUNICIPAL BUILDING DEPARTMENT, FIRE

PREVENTION BUREAU, ETC.) ABOUT REQUIRED PERMITS, RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA.

• INSTALL AND USE THE OVEN ONLY IN ACCORDANCE WITH CHICAGO BRICK OVEN’S INSTALLATION AND OPERATING NSTRUCTIONS (OR EQUIVALENT)

• SAVE THESE INSTRUCTIONS

Certifications & Standards:

• Conforms to UL STD 2162 & NSF STD 4. Certified to ULC STD S627

• Conforms to ANSI STD Z83.11 Certified to CSA STD 1.8

• For Commercial Indoor Installation of any CBO Hybrid Oven model, the Oven is required to meet ventilation system

Standard NFPA 96 or UL 710.

Customized Enclosure Designs

However you plan to install your CBO Oven—as a stand-alone unit or as part of a complete outdoor kitchen—and whatever your material preference— stone, brick, stucco, etc.—your design choices for creating a customized enclosure are as limitless as your imagination.

Here are just a few examples of how others have customized their CBO Hybrid ovens and created their ultimate outdoor cooking, dining and entertaining spaces.

Visit chicagobrickoven.com and view our gallery for more inspiration.

CBO-750 Hybrid Installation-Prep

INSTALL AND USE ONLY IN ACCORDANCE WITH CHICAGO BRICK OVEN’S INSTALLATION AND

OPERATING INSTRUCTIONS (OR EQUIVALENT). CONTACT LOCAL BUILDING OFFICIALS OR FIRE

OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA.

Requirements for Clearance from Combustible Materials

To avoid the possibility of a fire, when installing your Chicago Brick Oven Hybrid Oven, you must adhere to the following requirements for minimum clearance between your Oven and any combustible materials.

• Clearance Around the Oven: The sides and back of the

Oven must be at least 10 inches away from combustible materials (See Aerial View below). The top of the Oven must have at least an 18-inch clearance and the bottom a 30-inch clearance from combustible materials (See Front View below).

18"

10"

10"10"

Aerial View Front View

• Clearance Around the Door Opening: A minimum 30-inch

clearance from combustible materials is required on each side of the Door opening and 36 inches from the front of the Door opening.

• Clearance From Wood Storage Area: There must be

a 7-inch clearance between the bottom Insulation Boards of the Oven and any wood storage areas that are under the Oven installation. To ensure the 7-inch clearance, it is recommended that you incorporate a noncombustible physical barrier or some other indicator of the distance within the wood storage area.

THE FACE OF THE ENCLOSURE MUST BE CONSTRUCTED OF A NONCOMBUSTIBLE MATERIAL. THE SURFACE OF THE SPLASH ZONE AROUND THE MOUTH OF THE OVEN MUST BE SMOOTH AND CLEANABLE.

WARNING: DO NOT PACK THE REQUIRED CLEARANCE AREAS WITH INSULATION OR OTHER MATERIALS. A MAJOR CAUSE OF OVEN-RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.

Requirements for Outdoor

or Indoor Chimney

Installations

When building the Chimney, it is important to refer to your local building code standards.

30"

The CBO-750 models come with a DuraTech 6" Anchor Plate (Model #6DT-AP) that works with a Class A Stainless Steel DuraTech 6" Double Wall Pipe (model #6DT-24SS to meet Standard HT103). You can buy this pipe from any building or hearth manufacturer.

A minimum 24-inch pipe section is required. If you are assembling your Chimney at 90,° you can add additional 24-inch sections as required. (The Chimney Pipe cannot have a total bend of more than 30.°) The taller the Flue Stack is, the further away the exhaust is from the cook!

Note: The Chimney Connector shall not pass through an attic, roof

space, closet or similar concealed space, or a floor or ceiling. Where passage through a wall or partition of combustible construction is desired, the installation must conform to the CAN/CSA-B365 installation code for Solid-Fuel-Burning Appliances and Equipment.

Note: For indoor installations that utilize a combustible enclosure,

only a Class A Chimney should be used from the Anchor Plate on the Oven to the termination point outside of the building/structure. For outdoor noncombustible enclosures, a stainless steel connector can be used.

Note: Please refer to the Exhaust Hood manufacturer’s

recommendations for inspection, maintenance and cleaning.

WARNING: THE CHIMNEY MUST BE OF A TYPE SUITABLE FOR A SOLID FUEL GAS HYBRID UNIT. THE CHIMNEY AND THE REQUIRED CHIMNEY CONNECTOR MUST BE IN GOOD CONDITION AND KEPT CLEAN.

CAUTION: NEVER USE ANY COMBUSTIBLE MATERIALS NEAR THE ANCHOR PLATE OR FLUE STACK. WE RECOMMEND A MINIMUM 6 INCHES OF AIR SPACE BETWEEN THE ANCHOR PLATE AND FLUE AND ANY COMBUSTIBLE MATERIAL. AGAIN, CHECK WITH YOUR LOCAL BUILDING DEPARTMENT TO ENSURE YOU ADHERE TO LOCAL BUILDING CODES!

Arch Dome Insulating Blanket

Very important for correct functioning and life of the CBO Oven!

Your Hybrid Oven comes pre-assembled. Please note the Oven Dome must be covered with the supplied Insulating Blanket. The Blanket, which withstands high temperatures, should cover the entire surface area of the Dome. You can cut the Insulating Blanket to insulate around the Metal Anchor Plate. Since most heat loss will occur at the Metal Anchor Plate and top of the Oven, you should ensure these spots are well-insulated.

Note: All orders are FOB factory. Inspect all components for

damage at time of delivery. Reject delivery if goods are damaged and note on the carrier’s paperwork. If damages are discovered after delivery, contact your carrier for recourse.

Note: Any variance from the Chicago Brick Oven installation instructions

or alterations made to prefabricated Ovens without written approval from Chicago Brick Oven, will void your warranty.

Note: Your Oven is designed for burning solid, dried wood only. Do not

burn scrap wood, compressed logs, coal or other materials. Failure to follow this instruction may damage your Oven and void your warranty.

Parts and Components

CBO-750 Hybrid Assembly Overview

CBO-750 OVENS SHOULD BE INSTALLED BY A PROFESSIONAL OR

SUITABLY QUALIFIED INDIVIDUAL.

Decorative Door

Dome, Hearth (3 pieces)

18-Gauge Galvannealed

& Arch

Steel Plate

nsulation Boards

* Note: Most components come pre-assembled in Hybrid units.

Support Base

The CBO-750 Oven Support Base must:

• be constructed of masonry or metal

• have at least the same area dimensions as the external footprint of the Oven

You must check with your local Building Department to determine the amount of clearance required by local building codes between the Oven and Decorative Cover. Rating plate conforms to ANSI Cert CSA 750 HYB C Label. CBO recommends clearance of 10 inches on each side, 10" for the back, and 18" above. Also see the Clearances to Combustible Construction section on Page 11 of this manual.

CAUTION: DO NOT USE ANY COMBUSTIBLE MATERIALS IN THE CONSTRUCTION OF THE COVERING (SHROUD) OF THE OVEN. ALL BUILDING MATERIALS USED NEAR THE OVEN, METAL ANCHOR PLATE AND FLUE PIPE SHOULD BE NONCOMBUSTIBLE AND NEVER MADE OF WOOD.

Bolts

Insulating Blanket

Thermometer

Mortar

Anchor Box with DuraVent

Anchor Plate

Cooking Accessories:

Pizza Peel & Brush

The Support Base surface must be flat, level and strong enough to support the total combined weight of the Oven (Hybrid Countertop: 980 lbs | Hybrid DIY: 890 lbs | Hybrid Mobile: 1051 lbs) and the Decorative Cover design you choose.

The two vertical support feet of the Support Base are typically made of concrete block. The horizontal Support Base is typically made of a 4-inch-thick, steel-reinforced concrete slab. The standard height of the horizontal part of the Support Base is 42 inches.

Note: Imagine the Oven’s Support Base as a table. The table’s

legs are concrete blocks and the tabletop is a 4-inch-thick concrete slab. To build the Support Base, you build the support legs out of concrete block, then on top of that leg base, you build a frame to pour a concrete slab (the tabletop).

CAUTION: TO AVOID THE POSSIBILITY OF A FIRE, NONCOMBUSTIBLE MATERIALS MUST BE USED IN THE CONSTRUCTION OF THE SUPPORT BASE AND ANY FRAMING USED AROUND THE OVEN.

CBO-750 Hybrid Assembly Instructions

Oven Support Base Installation

Your CBO-750 Hybrid Oven comes Pre-Assembled with Insulation Boards that are placed under both pieces of the Hearth—inside steel tray box.

Place the Hybrid Unit on the Support Base. The Hybrid louvered stainless-steel front panel should never be covered or enclosed. Recessing the Hybrid frame and burner below the countertop surface

and into an enclosed area should never be done.

The Oven's decorative finish should be built on top of the 42" Support Base, not on top of oven dome. Oven should not be exposed to the

elements and should not get wet.

Note: It is important that you use all of the insulation supplied to avoid a

possible fire. The sub-hearth insulation should not be exposed to the elements and should never get wet.

Support

Base

Pre-Assembled Hybrid Oven

Shown is the final assembly of the five-piece CBO-750 Oven.

Ambient Burner Switc

Hearth Burner Switch

CBO-750 Hybrid Assembly Instructions

You are now ready to mortar the Arch to the Dome. Use the

refractory mortar provided to completely seal the space between the Arch and Dome. You will also put some mortar on the Front Hearth under the Arch.

You don’t need a lot of mortar; just enough to make a seal. Place the mortar all the way around the Arch and on the Hearth on both sides under the Arch.

Note: Be very careful to not get any mortar in the mounting

holes for the Arch and Door. If you do get mortar in the holes, attempt to clean it out immediately; the bolts will not go in all the way if mortar is present.

Attach the Metal Door and insert the bolts to hold it in place

(ss 1/4 - 20 x 2 1/2").

Once you have all four bolts in place, you should tighten them, but do not force it. You should create a nice seal between the Arch and the Dome with the mortar you used.

Note: Do not over-torque bolts or you may dislodge the

threaded inserts!

Use some mortar to finish off the install. If the Shroud

is brick or stone, you should also use mortar around the top of the Arch. If you are using a Metal Shroud, use a high-temperature resistant silicone on the top of the Arch to seal the joint with the Shroud.

Note: Each year you will need to touch-up the mortar and/or

silicone for cosmetic reasons.

+ 20 hidden pages

Chicago Brick Oven CBOOKIT500, CBOOKIT750, CBOOCT750HYBLPCVC3KSKT, CBOOCT500SV, CBOOCT750SV User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual