The names, logos, emblems,
slogans, vehicle model names, and
vehicle body designs appearing in
this manual including, but not limited
to, GM, the GM logo, CHEVROLET,
and the CHEVROLET Emblem are
trademarks and/or service marks of
General Motors LLC, its
subsidiaries, affiliates, or licensors.
This manual has been prepared to
acquaint you with the operation and
maintenance of your vehicle, and to
provide important safety information.
It includes a Maintenance Schedule
and is supplemented with a
Warranty and Owner Assistance
Information booklet. We urge you to
read these publications carefully.
The following recommendations will
help ensure the most enjoyable,
safe, and trouble-free operation of
your vehicle. When it comes to
service, keep in mind that your
commercial truck dealer knows your
vehicle best and is interested in
your complete satisfaction. Your
dealer invites you to return for all of
your service needs both during and
after the warranty period.
Remember, if you have a concern
that has not been handled to your
satisfaction, follow the steps in the
separate Warranty and Owner
Assistance Information booklet. We
thank you for choosing our product,
and want to assure you of our
continuing interest in your motoring
pleasure and satisfaction.
Model Reference
The models covered in this
manual are:
Single Cab:
.
3500
.
4500
Crew Cab:
.
3500
.
4500
Litho in U.S.A.
Part No. 84445127 A First Printing
To quickly locate information about
the vehicle, use the Index in the
back of the manual. It is an
alphabetical list of what is in the
manual and the page number where
it can be found.
Danger, Warning, and
Caution
Warning messages found on vehicle
labels and in this manual describe
hazards and what to do to avoid or
reduce them.
Danger
{
Danger indicates a hazard with a
high level of risk which will result
in serious injury or death.
Warning
{
Warning indicates a hazard that
could result in injury or death.
Caution
Caution indicates a hazard that
could result in property or vehicle
damage.
A circle with a slash through it is a
safety symbol which means “Do
Not,” “Do not do this,” or “Do not let
this happen.”
Warning/Caution Labels in
Your Vehicle
The warning/caution labels in your
vehicle indicate very important
instructions and information that you
should respect to ensure safe and
proper use of the vehicle. Be sure to
read them before using the vehicle.
Introduction3
If any of these labels are peeling or
illegible due to wear or scratches,
please contact your dealer for a
replacement.
Some examples of warning/caution
labels are indicated on the following
pages, but there are many others
not shown. Also, the contents of
these labels may vary from model to
model.
The warning/caution labels shown
may be located differently in your
vehicle.
Press the unlock button (2) of the
remote control unit for 1 second or
longer. The vehicle's keyless entry
system causes the right and left turn
signal lights to simultaneously flash
twice upon receiving the signals
from the remote control unit.
Locking
Press the lock button (1) of the
remote control unit for 1 second or
longer. The vehicle's keyless entry
system causes the right and left turn
signal lights to simultaneously flash
once upon receiving the signals
from the remote control unit.
See Remote Keyless Entry (RKE)System Operation 0 24.
Getting In and Out of the
Vehicle
Carefully check that the area around
the vehicle is safe, hold the grip,
and place your foot on the step
when getting in or out of the vehicle.
See Getting In and Out of theVehicle 0 27.
Door Locks
Locking and Unlocking the Door
from Outside Using the Key
Turn the key toward the front of the
vehicle to lock the door and turn it
toward the rear of the vehicle to
unlock it. The doors can be opened
by pulling the outside door handle.
Locking the Door from Outside
without Using the Key
Locking and Unlocking the Door
from Inside
In Brief13
Windows
Window Switches on
Driver’s Door
First, push the lock button (1) on the
inside door handle forward and then
close the door while keeping the
outside door handle (2) raised.
Before closing the door, be sure to
check that you have the key
with you.
Push the lock button (1) forward to
lock the door; pull the lock button
backward to unlock it. After
unlocking the door, open it by
pulling the inside door handle (2).
If the door is locked, the lock
mechanism overrides operation of
the door handle.
The power window switch on the
driver’s door can operate both
driver’s (2) and passenger’s (1)
power windows.
Lightly pressing the driver-side
window switch will lower the driver’s
window until the switch is released
(manual mode operation). When the
switch is firmly pressed, the window
will lower completely without the
need to press the switch
continuously (automatic mode
operation). If you want to stop the
automatic movement of the window
before it lowers completely, raise the
switch lightly.
To Close the Driver’s Window
Lightly raising the driver-side
window switch will cause the
driver's window to move up until the
switch is released.
To Open the Passenger’s Window
The passenger's window continues
to lower while the passenger-side
switch on the driver's door is being
pressed.
To Close the Passenger’s Window
The passenger's window continues
to move up while the
passenger-side switch on the
driver's door is being raised.
Window Switches on
Passenger’s Door
The power window switch on the
passenger's door can raise and
lower the passenger's side window
only and rear doors, if equipped.
The window continues to lower
while the window switch is being
pressed and continues to rise while
the switch is being raised. It will
stop moving at any position when
the switch is released.
Seat Adjustment
Driver’s Seat
Forward/backward Adjustment
While raising the unlock lever, move
the seat forward or backward.
Release the lever when the seat is
in the desired position. After making
adjustments, try to move the seat
back and forth to check that it is
fully locked.
To recline the seatback, raise the
seatback tilt lever and gently lean
back to the desired position.
To move the seatback forward, lean
forward with your back slightly clear
of the seatback and raise the lever.
After making adjustments, check
that the seatback is fully locked.
See Seat Position 0 36.
Passenger’s Seat/Center Seat
Passenger’s Seat
In Brief15
Center Seat
You can tip the seatback forward if
you pull forward the lever at the side
of the seatback. Normally, you
should keep the seatback in the
raised position.
Refer to the following sections for
important information on how to use
seat belts properly:
.
Seat Belts 0 41
.
Three-Point Seat Belt 0 43
.
Child Restraint Systems 0 49
Mirror Adjustment
Sit in the correct driving position
with the seat adjusted properly.
Then, check each mirror to ensure
that a proper view of the rear and
sides of the vehicle are provided.
Make adjustments and clean mirrors
if necessary.
Outside Rearview Mirrors
After properly adjusting your seat for
proper driving position, adjust the
mirrors so that they provide
adequate views for checking the
rear and the sides of the vehicle.
Adjust the outside rearview mirrors
by hand before vehicle operation.
This helps you determine the
location of objects seen in the
mirror. If the outside mirror fogs up,
warm up the outside rearview
mirror's face to defog.
See Mirrors 0 31.
Steering Wheel
Adjustment
Warning
{
.
Adjust the position of the
steering wheel before you
start driving.
.
To reduce the risk of
personal injury, apply force
to the steering wheel to
make certain the steering
column is firmly locked
before driving. Also, do not
try to tilt or adjust the
steering wheel while the
vehicle is moving. If these
steps are not followed, the
steering column could move
suddenly while the vehicle
is in motion which could
cause a temporary loss of
steering control which may
result in personal injury or
death.
3. Firmly lock the steering wheel
at the selected position by
moving the lock lever to the
lock position.
Interior Lighting
Front Light
The steering wheel is adjustable up
and down as well as forward and
backward.
Before adjusting, position the seat
as desired.
1. Lift the lock lever toward you to
unlock the steering column.
2. Sit in the correct driving
position, and then move the
steering wheel up and down
and forward and backward to
select the optimum steering
wheel position.
The dome light operates regardless
of the engine control switch position.
The switch has three positions.
ON : The light stays on regardless
of the doors being open or closed.
OFF : The light stays off regardless
of the doors being open or closed.
In Brief17
Between ON and OFF, the light
comes on when the driver's door is
opened.
Rear Light (Crew Cab Model Only)
The dome light operates regardless
of the engine control switch position.
The switch has three positions.
ON : The light stays on regardless
of the doors being open or closed.
OFF : The light stays off regardless
of the doors being open or closed.
Between ON and OFF, the light
comes on when the driver's door is
opened.
time period with the engine off.
Otherwise, the battery may go dead,
making it impossible to restart the
engine.
9 : Turns off all exterior lights.
; : Turns on the parking lights
including all exterior lights, except
the headlights.
2 : Turns on the headlights
together with the parking lights,
sidemarker lights, roofmarker lights,
taillights, license plate light, and
instrument panel lights.
.
Turning the light control switch to
the following positions will cause the
relevant lights to illuminate.
The light control switch can be used
when the engine control switch is
placed in the LOCK or ACC
position. Do not operate the
combination lights for an extended
Exterior Lamp Controls 0 80.
Windshield Wiper/Washer
To use the windshield wiper and
washer switches, the engine control
switch must be in the ON position.
The windshield wiper switch has the
following positions, which
correspond to the states of the
wiper.
Windshield washer fluid is sprayed
over the windshield when this switch
is pressed. At the same time, the
windshield wiper operates.
To spray washer fluid on the
windshield, push the button on the
end of the combination switch lever.
The spray will continue as long as
you hold in the button.
See Windshield Wiper/Washer 0 63.
Climate Controls
The heating, cooling, and ventilation
for the vehicle can be controlled
with this system.
Climate Control System w/Air
Conditioning shown, Heater Only
similar
1. Outlet Selector Knob
2. Air Selector Lever
3. Temperature Control Knob
4. Air Conditioning (A/C) Switch,
if equipped
5. Fan Speed Control Knob
See Climate Control Systems 0 121.
In Brief19
Vehicle Features
Radio(s)
Turning the Power On or Off
Press MODE/
power on. Press and hold it for
one second or more to turn the
power off.
If MODE/
while listening to music in audio
mode, the power is turned off. When
MODE/
the audio system resumes the last
mode just before it was turned off.
Adjusting the Volume
Turn the MODE/
clockwise or counterclockwise to
increase or decrease the volume.
less than one second again to
select the station of your
choice.
Settings
Adjustment of bass, treble, fader,
and balance, and setting of clock
display and time can be performed.
See “Function Setting Mode” in
AM-FM Radio 0 85.
CD Player
To play a CD, see CD Player 0 90.
Portable Audio Devices
This vehicle is equipped with a
3.5 mm (1/8 in) auxiliary input jack
and a USB port in the radio
faceplate. External devices such as
iPods, laptop computers, MP3
players, and USB storage devices
may be connected.
See USB Port 0 98 and AuxiliaryDevices 0 107.
Cruise Control
1. Press the cruise control main
switch to turn it on.
At this time, the cruise main
indicator light comes on
simultaneously.
2. Use the accelerator pedal to
adjust the vehicle to the
desired speed. Upon reaching
the desired speed, turn the
cruise control set switch. The
vehicle speed at the moment
you operate the switch is set in
the system, enabling you to
drive with the set speed
automatically maintained
without using the accelerator
pedal.
instructions that are included with
any electrical equipment you install.
These circuits are protected by a
fuse and have maximum current
loads.
At the same time the cruise set
indicator light comes on.
See Cruise Control 0 179.
See Power Outlets 0 65.
Power Outlets
You can plug in auxiliary electrical
equipment. Just flip the outlet cover
open from the left edge of the cover
and follow the proper installation
In Brief21
Performance and
Maintenance
Driving for Better Fuel
Economy
Economical Driving
How you drive, where you drive and
when you drive all affect fuel
economy.
Drive at a constant speed as much
as possible. When accelerating,
increase your speed gently and
slowly, and up-shift early.
Maintain a constant cruising speed,
as traffic allows, and avoid sudden
stops.
Frequent short trips, excessive
idling and use of the air conditioner
in cool weather when "Vent" would
provide adequate comfort, can all
lead to decreased fuel economy.
Warming up the engine for longer
than necessary, driving with the
vehicle overloaded and revving the
engine are a waste of fuel.
If you resell the vehicle, be sure to
hand over the plate with key code to
the new owner together with the
vehicle.
Remote Keyless Entry
(RKE) System
See Radio Frequency Statement0 311.
If there is a decrease in the Remote
Keyless Entry (RKE) operating
range:
.
Check the distance. The
transmitter may be too far from
the vehicle.
.
Check the location. Other
vehicles or objects may be
blocking the signal.
.
Check the transmitter's battery.
See “Replacing the Battery in
the Remote Control Unit” later in
this section.
.
If the transmitter is still not
working correctly, see your
dealer or a qualified technician
for service.
Remote Keyless Entry
(RKE) System Operation
The keyless entry system allows
you to lock/unlock the doors by
simply pressing the remote control
button rather than inserting the key
into the lock.
The remote control unit works within
a 10 m (33 ft) radius of the cab
center as indicated in the figure.
The actual distance over which the
unit operates may vary depending
on conditions.
Unlocking and Locking the
Doors
Remote Control Unit
Unlocking
Press the unlock button (2) of the
remote control unit for 1 second or
longer. The vehicle's keyless entry
system causes the right and left turn
signal lights to simultaneously flash
twice upon receiving the signals
from the remote control unit.
Locking
Press the lock button (1) of the
remote control unit for 1 second or
longer. The vehicle's keyless entry
system causes the right and left turn
signal lights to simultaneously flash
once upon receiving the signals
from the remote control unit.
Should you lose the remote control
unit, please contact your dealer.
After locking the doors using the
remote control unit, be sure to
check that they are locked by
pulling the door handles.
Avoid getting water on the remote
control unit, dropping it, hitting it
against another object, or stepping
on it; otherwise, the remote control
unit could malfunction.
Do not leave the remote control unit
on the dashboard or any other
surface where the unit might be
exposed to high temperatures
(exceeding 60°C/140°F). Doing so
may result in shorter battery life or
malfunction of the remote
control unit.
If the keyless entry system fails to
operate normally, lock and unlock
the doors using the key and have
the system inspected by your
dealer.
The lock or unlock buttons on the
remote control unit must be fully
pressed for more than 1 second
to work.
If you do not open any doors within
about 30 seconds after pressing the
unlock button to unlock the doors,
the automatic locking function of
the system will lock the doors again
to prevent theft.
In areas near a TV tower, electric
power plant, radio station, etc. or
under any conditions involving
strong electrical disturbances, the
remote control unit operating range
might change or the keyless entry
system might not work.
The keyless entry system does not
operate in the following cases:
.
The engine control switch is in
the "ON" position.
.
The key is inserted in the engine
control switch.
.
One of the doors is open.
Keys, Doors, and Windows25
Replacing the Battery in the
Remote Control Unit
When the battery runs down,
replace it. Battery life is
approximately two years.
1. Pry open the remote control
unit cover (3) by inserting a flat
head screwdriver or similar tool
into the notch of the remote
control unit cover (2). Wrap a
piece of cloth or tape around
the tip of the screwdriver so as
not to damage the remote
control unit cover (3).
3. Insert a flat head screwdriver
or similar tool into the recess of
the remote control unit (4) to
remove the old battery.
4. Insert the new battery into the
remote control unit (4) with its
positive side visible, and press
the battery downward until fully
seated.
5. Install the remote control
unit (4), battery (5), and battery
cover (1) in their original
positions inside the remote
control unit cover (3).
6. Close the remote control unit
cover (3).
When closing the remote control
unit cover (3), check that there is no
dust, hair, or anything else caught
underneath it. A poorly sealed
remote control unit could become
deteriorated.
Please comply with the collection
system available in your country for
the disposal of old batteries. In
addition, take special care to
prevent any danger to children.
When changing the battery, use
only a battery of the same type as
the original battery, or an
equivalent. Otherwise, there is a
risk of explosion.
Do not place the battery in direct
sunlight, or near a fire or other
sources of heat.
Be sure to install the battery with
the "+" and "-" sides correctly
oriented. Incorrect installation will
result in leakage of chemicals
from inside the battery or other
operational problems.
You and others could be seriously
injured.
The battery life varies depending on
how the remote control unit is used.
The battery has reached its end of
life when the remote control unit
works intermittently or does not
work at all. Replace the battery as
soon as this happens.
Getting In and Out of the
Vehicle
Carefully check that the area around
the vehicle is safe, hold the grip (1),
and place your foot on the step (2)
when getting in or out of the vehicle.
{
When getting in or out of the
vehicle, make sure you use the
step and grips to support yourself
Warning
(Continued)
Warning (Continued)
at 3 points. It is very dangerous to
stand on the tire or wheel when
getting in or out of the vehicle.
Furthermore, do not try to jump in
or out of the vehicle, as doing so
could cause unexpected
accidents or injuries.
Getting in or out of the vehicle
with oily or greasy hands or
shoes could cause you to slip.
Always thoroughly clean grease,
etc. from your hands and shoes
before getting in or out of the
vehicle.
Rain and snow can cause the
step to become very slippery.
Therefore, always remove snow
and ice from your shoes and the
step, and be careful not to slip
when getting in and out of the
vehicle.
Exercise caution when opening or
closing doors, as strong winds or
steep slopes may cause doors to
open or close suddenly.
Do not hold parts other than the
grip when getting in or out of the
vehicle. Doing so may cause
damage to the vehicle or injuries
to yourself or others.
You and others could be seriously
injured.
Door Locks
Warning
{
Be sure to do the following
whenever you leave the vehicle:
1. Fully engage the parking
brake.
2. Stop the engine.
3. Lock the doors.
(Continued)
Warning (Continued)
When you close the door after
sitting behind the wheel, check
that the door is fully closed.
Driving with any door ajar is very
dangerous.
Before opening the door when
climbing into or out of the cab,
carefully check all areas around
the vehicle for safety, especially
the area at the rear of the vehicle.
If you suddenly open a door
without checking the surrounding
area, the door could be hit by a
vehicle behind you or a
pedestrian.
Never leave the key in the
vehicle.
Tilt the cab only after fully closing
the doors.
To help reduce the risk of
personal injury in an accident,
always lock the doors when
driving. Along with using the seat
(Continued)
Warning (Continued)
belts properly, locking the doors
helps prevent people from being
thrown from the vehicle. It also
helps prevent unintended opening
of the doors and helps keep out
intruders.
You and others could be seriously
injured.
Warning
{
To protect the child from the
danger of getting his/her hands
and head trapped, an adult must
open, close and lock the door for
the child.
Be careful that the child does not
interfere with the power window
switches and get his/her hands or
head trapped in the window.
While a child is in the cab, be
sure to control the power windows
using the power window switches
beside the driver's seat.
You and others could be seriously
injured.
Overriding door locks are a
standard safety feature. When the
doors are locked, the inside handles
will not open them. This is to
prevent accidental opening of the
doors.
Front Doors
Locking and Unlocking the Door
from Outside Using the Key
Turn the key toward the front of the
vehicle to lock the door and turn it
toward the rear of the vehicle to
unlock it. The doors can be opened
by pulling the outside door handle.
Keys, Doors, and Windows29
Locking the Door from Outside
without Using the Key
First, push the lock button (1) on the
inside door handle forward and then
close the door while keeping the
outside door handle (2) raised.
Before closing the door, be sure to
check that you have the key
with you.
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