Chesterton 180, 180H Installation, Operation And Maintenance Instructions

INSTALLATION, OPERATION and

MAINTENANCE INSTRUCTIONS

180 & 180H™ Cartridge Single Seal

Installation, Operation and Maintenance Instructions

TABLE OF CONTENTS

1.0 Cautions ................................................................................... 2

2.0 Transport and Storage .............................................................. 2

3.0 Description ..........................................................................2 - 8

3.1 Parts Identification .................................................................2 - 3

3.1.1 Seal Sizes 25 mm to 43 mm (1.000" to 1.625") ............................. 2

3.1.2 Seal Sizes 1.125" & 1.375" OVERSIZE Gland .................................3

3.1.3 Seal Sizes 45 mm to 120 mm (1.750" to 4.750") ........................... 3

3.2 Operating Parameters ................................................................. 4

3.3 Intended Use .............................................................................. 4

3.4 Dimensional Data ..................................................................5 - 8

3.4.1 Seal Sizes 25 mm to 43 mm (1.000" to 1.625") ............................. 5

3.4.2 Seal Sizes 1.125" & 1.375" OVERSIZE Gland .................................6

3.4.3 Seal Sizes 45 mm to 120 mm (1.750" to 4.750") ........................6-7

3.4.4 Seal Sizes 1.750" to 4.750" OVERSIZE Gland ................................. 8

4.0 Preparation for Installation....................................................... 9

4.1 Equipment ................................................................................. 9

4.2 Mechanical Seal ......................................................................... 9

5.0 Seal Installation ..................................................................... 10

6.0 Commissioning/Equipment Start-up ...................................... 11

7.0 Decommissioning/Equipment Shut Down .............................. 11

8.0 Spare Parts ............................................................................ 11

9.0 Seal Maintenance and Repair .........................................12 - 17

9.1 Seal Maintenance ..............................................................12 - 17

9.1.1 25 mm to 43 mm (1.000" to 1.625") Standard Seal Assembly .12-13

9.1.2 1.125" & 1.375" OVERSIZE Gland Seal Assembly ....................14-15

9.1.3 45 mm to 120 mm (1.750" to 4.750" ) Seal Assembly .............16-17

9.2 Returning Seals for Repair ........................................................ 17

10.0 180H Seal ............................................................................... 18

10.1 180H Seal Overview ................................................................. 18

10.2 180H Environmental Control Considerations ........................18 - 19

10.2.1 180H Flush Port Connection ....................................................20

Product may be provided with either cast or machined gland

Seal Data Reference

(From Box Label)

ITEM #

SEAL

(Example: 180H -15 SSC/CB)

IN S TA LL AT I O N DATE

1.0 CAUTIONS

These instructions are general in nature. It is assumed that the installer is familiar with seals and certainly with the requirements of their plant for the successful use of mechanical seals. If in doubt, get assistance from someone in the plant who is familiar with seals or delay the installation until a seal representative is available. All necessary auxiliary

Do not touch the mechanical seal for any reason while it is operating. Lockout or uncouple the driver prior to personal contact with the seal. Do not touch the mechanical seal while it is in contact with hot or cold fluids. Ensure that all the mechanical seal materials are compatible with the process

fluid. This will prevent possible personal injury. arrangements for successful operation (heating, cooling, flushing) as well as safety devices must be employed. These decisions are to be made by the user. The decision to use this seal or any other Chesterton seal in a particular service is the customer’s responsibility.

2.0 TRANSPORT AND STORAGE

Transport and store seals in their original packaging. Mechanical seals contain components that may be subject to alteration and ageing. It is therefore important to observe the following conditions for storage:

• Dust free environment

• Moderately ventilated at room temperature

• Avoid exposure to direct sunlight and heat

• For elastomers, storage conditions according to ISO 2230 should be observed.

3.0 DESCRIPTION

3.1 Parts Identification

3.1.1 Seal Sizes: 25 mm to 43 mm (1.000" to 1.625") – Figure 1

5

21

13

KEY

1 - Sleeve Assembly 2 - Shaft O-Ring 3 - Rotary Gasket 4 - Rotary O-Ring 5 - Rotary Seal Ring 6 - Gland Gasket 7 - Stationary Seal Ring 8 - Gland O-Ring 9 - Pusher 10 - Spring 11 - Bushing 12 - Inner Gland Assembly 13 - Outer Gland 14 - Centering Clip Screw 15 - Centering Clip 16 - Lock Ring 17 - Stationary O-Ring 18 - Dog Pt Set Screw 19 - Cup Pt Set Screw 20 - Socket Head Cap Screw 21 - Caplug

17

12

4

6

1

2

3

7

8

20

14

15

18

16

19

11

10

9

22

3.0 DESCRIPTION (cont.)

3.1 Parts Identification

3.1.2 Seal Sizes: 1.125" & 1.375" OVERSIZE – Figure 2

6

KEY

1 - Sleeve Assembly 2 - Shaft O-Ring 3 - Rotary Gasket 4 - Rotary O-Ring 5 - Rotary Seal Ring 6 - Gland Gasket(s)** 7 - Stationary Seal Ring 8 - Adapter Assembly 9 - Stationary O-Ring 10 - Pusher Plate 11 - Spring 12 - Snap Ring 13 - Shim 14 - Wave Spring 15 - Throttle Bushing 16 - Gland 17 - Centering Clip Screw 18 - Centering Clip 19 - Lock Ring 20 - Adapter O-Ring(s)** 21 - Dog Pt Set Screw 22 - Cup Pt Set Screw 23 - Caplug

Optional

*

OVERSIZE design uses

**

1 O-Ring (20) and 2 gaskets (6)

*

5 4

1 2

3

8

7

9

20

23 16

10 17 18 21 19

22

15

14 13

12

11

3.1.3 Seal Sizes: 45 mm to 120 mm (1.750" to 4.750") – Figure 3

6

KEY

1 - Sleeve Assembly 2 - Shaft O-Ring 3 - Rotary Gasket 4 - Rotary O-Ring 5 - Rotary Seal Ring 6 - Gland Gasket 7 - Stationary Seal Ring 8 - Adapter Assembly 9 - Pusher 10 - Spring 11 - Bushing 12 - Gland 13 - Adapter O-Rings 14 - Centering Clip Screw 15 - Centering Clip 16 - Lock Ring 17 - Stationary O-Ring 18 - Dog Pt Set Screw 19 - Cup Pt Set Screw 20 - Caplug

5

4

1

2

3

7

17

8

20

12

14

15

18

16

19

11

13

10

9

33

3.0 DESCRIPTION (cont.)

3.2 Operating Parameters*

Pressure Limits:

All 180 & 180H Seals can withstand operating pressures from full vacuum (710 mm Hg/28") to the maximum pressures at the conditions listed.

25 to 60 mm (1.000" to 2.500") Up to 26 bar g (600 psig)*

65 to 120 mm (2.625" to 4.750") 20 bar g to 26 bar g (300 to 600 psig) *

* Seal pressure c apabilities are dependent on the fluid sealed, temperature, speed,

and seal face combinations.

Standard Materials**:

All Metal Parts: 316 SS / EN 1.4401 Springs: Alloy C276 / EN 2.4819 Rotary Face: Carbon; Silicon Carbide; Tungsten Carbide Stationary Face: Silicon Carbide; Tungsten Carbide Elastomers: FKM, FEPM or EPDM installed

** Other materials available upon request.

Speed Limits:

Up to 5000 fpm (25 m/s)

Temperature Limits:

Elastomers

To 150°C (300°F) EPDM To 205°C (400°F) FEPM, FKM To 260°C (500°F) FFKM

* Consult Chesterton Mechanical Seal Application Engineering for higher operating

conditions.

3.3 Intended Use

The mechanical seal is specifically designed for the intended application and is to be operated within the operating parameters as specified. For use beyond the intended application and/or outside the operating parameters, consult Chesterton Mechanical Seal Application Engineering to confirm the suitability of the mechanical seal prior to putting the mechanical seal in operation.

4

3.0 DESCRIPTION (cont.)

3.4.1 Dimensional Data - Seal Sizes: 25 mm to 43 mm (1.000" to 1.625")

METRIC - Millimeters

O-RINGS

SHAFT GLAND STUFFING BOX IB SEAL SB OB BOLT CIRCLE SLOT GLAND SIZE OD BORE DIA DEPTH LENGTH BY BOLT SIZE WIDTH WIDTH SHAFT ROTARY

A B C C D E F G MIN H J V W X Y

MAX MIN MAX MAX MIN MAX 10 mm 12 mm 16 mm MAX

25 104 41 51 39 6 54 73 11 41 120 126 127 033

28 104 44 52 42 6 54 73 11 41 122 128 129 034

30 104 46 57 44 6 54 78 11 41 123 129 130 035

32 104 48 58 46 6 54 80 11 41 124 130 131 035

33 113 49 59 47 6 54 81 83 14 41 125 131 132 036

35 111 51 59 49 6 54 80 82* 14 41 126 132 133 036

38 114 54 61 52 6 54 85 87 14 41 128 134 135 037

40 127 56 68 54 6 54 90 92 13 41 129 135 136 038

42 127 58 66 56 6 54 88 90 13 41 130 136 137 039

43 127 59 69 57 6 54 91 93 13 41 131 137 138 039

Requires SHCS or D shaped washers.

*

INCH

O-RINGS

DASH SHAFT GLAND STUFFING BOX IB SEAL SB OB BOLT CIRCLE SLOT GLAND NO. SIZE OD BORE DIA DEPTH LENGTH BY BOLT SIZE WIDTH WIDTH SHAFT ROTARY

A B C C D E F G MIN H J V W X Y

MAX MIN MAX MAX MIN MAX 3/8" 1/2" 5/8" MAX

-8 1.000 4.11 1.63 2.01 1.55 0.22 2.11 2.88 0.44 1.62 120 126 127 033

-9 1.125 4.11 1.75 2.04 1.67 0.22 2.11 2.88 0.44 1.62 122 128 129 034

-10 1.250 4.11 1.88 2.27 1.80 0.22 2.11 3.14 0.44 1.62 124 130 131 035

-11 1.375 4.36 2.00 2.33 1.92 0.22 2.11 3.13 3.25* 0.57 1.62 126 132 133 036

-12 1.500 4.49 2.13 2.44 2.05 0.22 2.11 3.33 3.45 0.57 1.62 128 134 135 037

-13 1.625 4.99 2.25 2.69 2.17 0.22 2.11 3.52 3.65 0.57 1.62 130 136 137 038

Requires SHCS or D shaped washers.

*

STATIONARY

GLAND

QUENCH/ DRAIN

FLUSH

QUENCH/

DRAIN

B MAX

E

MIN

G MIN

CDA

H

V W X

Seal Sizes 25 mm to 43 mm (1.000" to 1.625" ) - NPT SIZES

DASH NO. SHAFT SIZE FLUSH PORT QUENCH/DRAIN PORTS

-8 to -13 1.000" to 1.625"

– 25 mm to 43 mm

1/4 - 18 1/4 - 18

F

J

Y

5

3.0 DESCRIPTION (cont.)

3.4.2 Dimensional Data - Seal Sizes: 1.125" & 1.375" with OVERSIZE Gland

O-RINGS

DASH SHAFT GLAND STUFFING BOX IB SEAL SB OB BOLT CIRCLE SLOT GLAND NO. SIZE OD BORE DIA DEPTH

A B C C D E F G MIN H J V W X Y

MAX MIN MAX MAX MIN MAX 3/8" 1/2" 5/8" MAX

- 9 OS 1.125 4.48 2.50 2.75 1.82 0.40 1.93 3.71 0.44 1.44 122 128 129 150

-11 OS 1.375 5.40 2.68 3.00 2.07 0.40 1.93 4.03 0.44 1.44 126 132 133 151

LENGTH

BY BOLT SIZE WIDTH WIDTH SHAFT ROTARY

STATIONARY

ADAPTER

QUENCH/ DRAIN

FLUSH

QUENCH/

DRAIN

4.25

(

-11 ONLY

)

G MIN

B MAX

H

Seal Sizes: 1.125" & 1.375" OVERSIZE GLAND - NPT SIZES

DASH NO. SHAFT SIZE FLUSH PORT QUENCH/DRAIN PORTS

-9 OS 1.12 5 1/8 - 27

-11 OS 1.375 1/4 - 18

3.4.3 Dimensional Data - Seal Sizes: 45 mm to 120 mm (1.750" to 4.750")

E

MIN

A

DC

V

W

1/4 - 18

F

J

X

Y

QUENCH/ DRAIN

6

FLUSH

QUENCH/

DRAIN

G MIN

B MAX

A

DC

H

E

MIN

V

J

W

X

Y

Seal Sizes: 45 mm to 120 mm (1.750" to 4.750" ) - NPT SIZES

DASH NO. SHAFT SIZE FLUSH PORT QUENCH/DRAIN PORTS

-14 to -20 1.750" to 2.500"

– 45 mm to 60 mm"

-21 to -38 2.625" to 4.750"

– 65 mm to 120 mm

3/8 - 18 3/8 - 18

1/2 - 14 1/2 - 14

F

3.0 DESCRIPTION (cont.)

METRIC (millimeters)

O-RINGS

SHAFT GLAND STUFFING BOX IB SEAL SB OB BOLT CIRCLE SLOT GLAND SIZE OD BORE DIA DEPTH LENGTH BY BOLT SIZE WIDTH WIDTH SHAFT ROTARY STATIONARY ADAPTER

A B C C D E F G MIN H J V W X Y

MAX MIN MAX MAX MIN MAX 10 mm 12 mm 16 mm MAX

45 139 64 73 63 18 49 95 97 13 43 133 139 140 150

48 139 67 73 66 18 49 95* 97* 13 43 134 141 142 151

50 139 69 78 68 18 49 100 102 13 43 136 142 143 151

53 152 73 87 72 18 49 109 111 115 17 43 137 144 145 153

55 152 74 83 73 18 49 105 107 111 17 43 139 145 146 152

58 152 80 91 78 18 49 114 116 120 17 43 140 148 149 153

60 152 80 91 78 18 49 114 116 120 17 43 142 148 149 153

12 mm 16 mm 20 mm

65 164 92 103 90 22 64 127 131 17 45 231 235 236 242

70 196 96 111 93 22 64 137 141 17 45 232 236 237 245

75 202 102 119 100 22 64 143 147 17 45 234 238 239 247

80 203 106 122 103 22 64 150 154 17 45 236 239 240 248

85 211 111 128 109 22 64 152 156 161 20 45 237 241 242 250

90 214 116 132 113 22 64 160 164 168 20 45 239 242 243 251

95 221 121 137 119 22 64 161 165 170 20 45 240 244 245 253

100 228 127 144 125 22 64 168 172 177 20 45 242 246 247 255

110 237 137 154 134 22 64 178 182 186 20 45 245 249 250 258

120 266 146 164 144 22 64 187 191 195 20 45 248 252 253 259

Requires SHCS or D shaped washers.

*

INCH

O-RINGS

DASH SHAFT GLAND STUFFING BOX NO. SIZE OD BORE DIA DEPTH LENGTH BY BOLT SIZE WIDTH WIDTH SHAFT ROTARY STATIONARY ADAPTER

A B C C D E F G MIN H J V W X Y

MAX MIN MAX MAX MIN MAX 3/8" 1/2" 5/8" MAX

-14 1.750 5.49 2.50 2.81 2.44 0.69 1.91 3.62 3.75* 0.57 1.27 132 138 139 150

-15 1.875 5.49 2.63 2.94 2.57 0.69 1.91 3.75 3.87* 0.57 1.27 134 140 141 151

-16 2.000 5.49 2.75 3.19 2.69 0.69 1.91 4.00 4.13 0.57 1.27 136 142 143 152

-17 2.125 5.99 2.88 3.44 2.82 0.69 1.91 4.25 4.38 4.50 0.69 1.27 138 144 145 153

-18 2.250 5.99 3.00 3.56 2.94 0.69 1.91 4.37 4.50 4.62 0.69 1.27 140 146 147 153

-19 2.375 5.99 3.13 3.59 3.07 0.69 1.91 4.43 4.56 4.68 0.69 1.27 142 148 149 153

-20 2.500 6.49 3.25 3.81 3.19 0.69 1.91 4.62 4.75 4.87 0.69 1.27 144 150 151 154

1/2" 5/8" 3/4"

-21 2.625 6.45 3.63 4.04 3.54 0.88 2.50 5.02 5.15 0.69 1.77 231 236 237 242

-22 2.750 7.70 3.75 4.38 3.67 0.88 2.50 5.42 5.55 0.69 1.77 232 236 237 245

-23 2.875 7.83 3.88 4.50 3.79 0.88 2.50 5.50 5.62 0.69 1.77 233 237 238 246

-24 3.000 7.94 4.00 4.69 3.92 0.88 2.50 5.65 5.77 0.69 1.77 234 238 239 247

-25 3.125 7.99 4.13 4.81 4.04 0.88 2.50 5.80 5.92 0.69 1.77 235 239 240 248

-26 3.250 8.19 4.25 4.94 4.17 0.88 2.50 5.93 6.05 0.69 1.77 236 240 241 249

-27 3.375 8.30 4.38 5.06 4.29 0.88 2.50 6.02 6.14 6.27 0.81 1.77 237 241 242 250

-28 3.500 8.44 4.50 5.19 4.42 0.88 2.50 6.18 6.31 6.43 0.81 1.77 238 242 243 251

-29 3.625 8.49 4.63 5.31 4.54 0.88 2.50 6.31 6.44 6.56 0.81 1.77 239 243 244 252

-30 3.750 8.71 4.75 5.39 4.67 0.88 2.50 6.38 6.51 6.63 0.81 1.77 240 244 245 253

-31 3.875 8.84 4.88 5.51 4.79 0.88 2.50 6.52 6.64 6.77 0.81 1.77 241 245 246 254

-32 4.000 8.96 5.00 5.69 4.92 0.88 2.50 6.66 6.78 6.91 0.81 1.77 242 246 247 255

-33 4.125 8.99 5.13 5.81 5.04 0.88 2.50 6.79 6.90 7.03 0.81 1.77 243 247 248 256

-34 4.250 8.99 5.25 5.94 5.17 0.88 2.50 6.91 7.04 7.16 0.81 1.77 244 248 249 257

-35 4.375 9.33 5.38 6.06 5.29 0.88 2.50 7.03 7.15 7.28 0.81 1.77 245 249 250 258

-36 4.500 9.49 5.50 6.19 5.42 0.88 2.50 7.18 7.30 7.43 0.81 1.77 246 250 251 258

-37 4.625 9.49 5.63 6.31 5.54 0.88 2.50 7.28 7.40 7.53 0.81 1.77 247 251 252 259

-38 4.750 10.49 5.75 6.47 5.67 0.88 2.50 7.40 7.53 7.65 0.81 1.77 248 252 253 259

Requires SHCS or D shaped washers.

*

IB SEAL

SB OB BOLT CIRCLE SLOT GLAND

7

3.0 DESCRIPTION (cont.)

3.4.4 Dimensional Data - Seal Sizes: 1.750" to 4.750" with OVERSIZE Gland

O-RINGS

DASH SHAFT GLAND STUFFING BOX IB SEAL SB OB BOLT CIRCLE SLOT GLAND NO. SIZE OD BORE DIA DEPTH LENGTH BY BOLT SIZE WIDTH WIDTH SHAFT ROTARY

A B C C D E F G MIN H J V W X Y

MAX MIN MAX MAX MIN MAX 3/8" 1/2" 5/8" MAX

-14 OS 1.750 6.64 3.50 3.75 2.44 0.69 1.91 5.21 5.33 5.46 0.57 1.44 132 138 139 151

-15 OS 1.875 5.99 3.56 3.81 2.57 0.69 1.91 5.00 0.57 1.44 134 140 141 152

-17 OS 2.125 6.99 3.88 4.25 2.82 0.69 1.91 5.95 0.69 1.44 138 144 145 153

-19 OS 2.375 8.40 4.13 4.50 3.07 0.69 1.91 7.00 0.69 1.44 142 148 149 154

-20 OS 2.500 7.77 4.50 4.75 3.19 0.69 1.91 6.75 0.69 1.44 144 150 151 154

5/8" 3/4" 7/8"

-21 OS 2.625 6.98 4.55 4.78 3.54 0.88 2.50 6.00 0.69 1.77 231 235 236 242

-22 OS 2.750 7.89 4.45 4.78 3.67 0.88 2.50 6.38 0.81 1.77 232 236 237 243

-24 OS 3.000 8.64 4.93 5.39 3.92 0.88 2.50 7.00 7.13 7.25 0.94 1.77 234 238 239 246

-27 OS 3.375 8.39 4.95 5.27 4.29 0.88 2.50 6.88 0.82 1.77 237 241 242 248

-30 OS 3.750 9.76 5.08 6.40 4.67 0.88 2.50 8.25 0.82 1.77 240 244 245 252

-33 OS 4.125 9.76 5.95 6.27 5.04 0.88 2.50 8.00 0.82 1.77 243 247 248 255

-36 OS 4.500 12.49 6.75 7.49 5.42 0.88 2.50 10.76 0.88 1.77 246 250 251 258

-38 OS 4.750 11.39 7.20 7.65 5.67 0.88 2.50 9.88 10.00 0.82 1.77 248 252 253 259

STATIONARY

ADAPTER

FLUSH

QUENCH/ DRAIN

KEY (drawings & charts

)

A – Shaft Size B – Maximum Gland Diameter C – Stuffing Box Inside Diameter D – Inboard Seal Diameter E – Required Stuffing Box Depth F – Outboard Seal Length G – Minimum Bolt Circle by Bolt Size

G MIN

QUENCH/

DRAIN

H – Slot Width J – Gland Width V – Shaft O-Ring W – Rotary Seal O-Ring X – Stationary Seal O-Ring Y – Gland (or Adapter)

O-Ring

B MAX

E

MIN

A

DC

W

V

H

F

J

X

Y

Seal Sizes: 1.750" to 4.750" OVERSIZE Gland - NPT SIZES

DASH NO. SHAFT SIZE FLUSH PORT QUENCH/DRAIN PORTS

-14 OS to

-20 OS

-21 OS to

-38 OS

1.750" to 2.500" 3/8 - 18 3/8 - 18

2.625" to 4.750" 1/2 - 14 1/2 - 14

8

4.0 PREPARATION FOR INSTALLATION

4.1 Equipment

1

.005"

<

0,13 mm

If practical, place the dial indicator tip on the end of the shaft sleeve or on a step in the shaft to measure end play. Alternately push and pull the shaft in the axial direction. If the bearings are in good condition, end play should not exceed 0,13 mm (.005").

3

32 µ"

R

0,8 µm

a

.002"

±

0,05 mm

ø

<

2

125 µ" 3,2 µm

<

ø

200

ø

If possible, attach a base dial indicator to the shaft and rotate both the indicator and shaft slowly while reading the runout of the stuffing box face. Misalignment of the stuffing box face relative to the shaft should not exceed 0,005 mm TIR per mm (.005 in per inch) of shaft diameter.

The stuffing box face must be flat and smooth enough to seal the gland. Surface roughness should be 3,2 microns (125 microinch) Ra maximum for gaskets and 0,8 micron (32 microinch) Ra for O-Rings. Steps between halves of split case pumps should be machined flat. Make sure the stuffing box is clean and clear along its entire length.

4

ø

<

1000

ø

4.2 Mechanical Seal

1. Check the chemical listing to determine if the O-Rings installed in this seal are compatible with the fluid being sealed.

2. CAUTION: If the seal is operating at a stuffing box pressure over 20 bar (300 psig) for sizes 25 to 60 mm (1" to 2 1/2"), or 16 bar (250 psig) for sizes 65 to 120 mm (2 5/8" to 4 3/4"), or if the shaft is case-hardened, replace the 316 stainless steel set screws with the hardened steel set screws supplied with the seal. The 1/4 dog point set screws go into the small holes in the sleeve. Do not disengage these screws from the sleeve when positioning the seal. The cup point set screws go through the larger holes in the sleeve. Make sure all screws are engaged in the sleeve but do not protrude into the ID bore. Also, when repositioning or removing the seal, make sure the centering clips and socket head cap screws are engaged.

3. Centering clips have been preset at the factory. If for any reason you loosen or remove the centering clip cap screw, retighten as follows prior to installing the seal on the equipment: Tighten the cap screw finger tight. Then using hex wrench, tighten cap screw an additional 1/8 turn. This will approximate the 3,4 Nm (30 inchpounds) of torque for sizes 45 to 60 mm (1.75" to 2 1/2"), and 4,5 Nm (40 inch-pounds) of torque for 65 to 120 mm (2 5/8" to 4 3/4") set at the factory. For sizes 25 to 43 mm (1" to 1.625") tighten the button head screws to 2,3 Nm (20 inch-pounds) of torque.

Remove all sharp corners, burrs, and scratches on the shaft, especially in areas where the O-Ring will slide, and polish if necessary to achieve a 0,8 micron (32 microinch) Ra finish. Make sure the shaft or sleeve diameter is within 0,05 mm (.002") of nominal.

Use a dial indicator to measure the shaft runout in the area where the seal will be installed. Runout should not exceed 0,03 mm TIR per mm (.001 in per inch) of shaft diameter.

9

5.0 SEAL INSTALLATION

Seal depicted is with a cast gland. Product may be provided with machined gland.

1

Tools required for installation: Hex wrenches and grease (supplied with seal); open end or socket wrench (size dependent on mounting bolt size).

5 6 7 8

2 3 4

Ensure that the gland face gasket or O-Ring is fixed in the gland gasket ( or O-Ring) groove. CAUTION: Some gland gaskets are supplied as a loose item with no adhesive. Ensure that gasket remains in place during installation.

Apply a thin film of grease to the shaft O-Ring and slide seal onto the shaft by pushing on the lock ring. CAUTION: Ensure that all set screws are engaged through the sleeve but do not protrude into the sleeve ID bore.

2

1

2

Reassemble the pump and make necessary shaft alignments and impeller adjustments. The impeller can be reset at any time, as long as the centering clips are in place and the seal set screws are loosened while the shaft is being moved.

1

x3

Orient the flush connection (marked F) to the location required. The port is plugged prior to shipping.

9 10 11

2

x3

Tighten three cup point set screws (2) evenly with the hex key provided. IMPORTANT: After all sets screws have been tightened by hand, retighten with a torque wrench: Sizes 25 to 60 mm (1" to 2 1/2") to 5,6 to 6,8 Nm (50 to 60 in-lbs) Sizes 65 to 120 mm (2 5/8" to 4 3/4") 7,3 to 8,5 Nm (65 to 75 in-lbs)

Tighten the gland bolts evenly. IMPORTANT: The gland bolts must be tightened before tightening the screws onto the shaft. IMPORTANT: Piping connections should not be made prior to tightening the gland bolts.

Remove all centering clips and retain for future use when making impeller adjustments.

IMPORTANT: 1/4 dog point set screws (1) must be tightened FIRST and cup point set screws (2) must be tightened last.

IMPORTANT: To ensure that the gland is properly centered over the sleeve turn the shaft by hand to make sure the seal turns freely. If you hear metal to metal contact within the seal, it was improperly centered. Re-install the centering clips finger tight. Loosen the gland bolts. Fully tighten clips. Loosen the set screws. Re-tighten the gland bolts. Re-tighten the set screws. Remove the clips. If metal to metal contact still exists check the centering of the stuffing box.

Tighten three 1/4 dog point set screws (1) evenly with the hex key provided.

10

6.0 COMMISSIONING / EQUIPMENT START UP

6.1 Attach appropriate plumbing/environmental controls to the seal.

1

To connect FLUSH: Remove pipe plug from gland to allow for installation of flush connections.

Torque required to remove plug: Sizes 25 to 60 mm (1" to 2 1/2") 67 Nm (50 ft-lbs.). Sizes 65 to 120 mm (2 5/8" to 4 3/4") 108 Nm (80 ft-lbs.).

2 3 4

Ensure that the port being used for flush connection is that which is marked “F”. Ready to install flush. CAUTION: Quench and Drain ports are marked “Q/D” and will be plugged with plastic cap plugs or pipe plugs and will also be covered with a caution sticker.

Install flush line and other piping as required.

7.0 DECOMMISSIONING / EQUIPMENT SHUT DOWN

Ensure that the equipment is electrically isolated. If the equipment has been used on toxic or hazardous fluids, ensure that the equipment is correctly decontaminated and made safe prior to commencing work. Ensure that the pump is isolated and check that the stuffing box is drained from any

fluid and pressure is fully released. Disassemble the seal and remove from equipment in the reverse order from installation instructions. Incase of disposal, ensure the local regulations and requirements for disposal or recycling of the different components in the seal are adhered to

Take all necessary precautions and follow normal safety procedures before starting the equipment.

Please contact Chesterton Mechanical Seal Application Engineering for assistance regarding cartridge dual seals.

8.0 SPARE PARTS

Use only Chesterton original spare parts. Use of non-original spare parts represents risk of failure, danger to persons/ equipment and voids the product warranty.

9.0 SEAL MAINTENANCE AND REPAIR

9.1 Seal Maintenance

A correctly installed and operated mechanical seal requires little maintenance. It is recommended to periodically check the seal for leakage. Wearing components of a mechanical seal such as seal faces, O-Ring, etc., require replacement over time. While a seal is installed and operating, maintenance is not possible. Therefore it is recommended that a spare seal unit or a spare parts kit be held in stock to allow quick repair.

Spare Parts Kit can be purchased from Chesterton, referencing the recorded seal data from cover page.

Note the condition of the parts, including elastomer surfaces and gland springs. Analyze the cause of failure and correct the problem, if possible, before reinstalling the seal.

Clean all elastomer and gasket surfaces with cleaning solvent.

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9.0 SEAL MAINTENANCE AND REPAIR (cont.)

9.1.1 Standard Seal Assembly - Seal Sizes: 25 mm to 43 mm (1.000" to 1.625")

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2

3

4

5

2

4

5 6

5

1

16

18

19

18

15

14

7

8

19

17

9

12

9

10

9

10

12

13

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12

11

13

12

20

13

12

7

9.0 SEAL MAINTENANCE AND REPAIR (cont.)

9.1.1 Standard Seal Assembly - Seal Sizes: 25 mm to 43 mm (1.000" to 1.625") (cont.)

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1

16

14 15

16

6

13

9.0 SEAL MAINTENANCE AND REPAIR (cont.)

9.1.2 OVERSIZE Gland Seal Assembly - Seal Sizes: 1.125" & 1.375"

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2

4

3

5

2

4

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5

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6

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9.0 SEAL MAINTENANCE AND REPAIR (cont.)

9.1.2 OVERSIZE Gland Seal Assembly - Seal Sizes: 1.125" & 1.375" (cont.)

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14

1

15

6

16

12

16

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9.0 SEAL MAINTENANCE AND REPAIR (cont.)

9.1.3 Seal Assembly - Seal Sizes: 45 mm to 120 mm (1.750" to 4.750")

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4

1

31

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5 6

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97

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9.0 SEAL MAINTENANCE AND REPAIR (cont.)

9.1.3 Seal Assembly - Seal Sizes: 45 mm to 120 mm (1.750" to 4.750") (cont.)

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8

14

8

15

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9.2 Returning Seals For Repair and Hazard Communication Requirements

Any mechanical seal returned to Chesterton that has been in operation, must comply with our Hazard Communication requirements. Please go to our web page at www.ches terton.com/Mechanical_Seal_Returns to obtain information required for returning seals for repair or seal analysis.

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10.0 180H SEAL

10.1 180H Seal Overview

The 180H Seal is a standard 180 Cartridge Single Seal that uses an advanced hydropad geometry rotary seal face that improves film formation between the mechanical seal faces and significantly enhances face lubricity.

Hydropad designs are useful in high pressure applications, where pressure has a tendency to distort the seal faces, high speed applications, where the face velocity increases heat generation and in sealing fluids that have poor lubrication properties. Combinations of pressure and speed that exceed the limits of the standard 180 Seal faces would also be potential applications for hydropad use.

10.2 180H Environmental Control Considerations

Due to the special operating conditions the 180H is designed for, the seal typically requires environmental controls for sealing reliability.

In hot water applications such as condensate return pumps, a Plan 21 Cooled Discharge Recirculation for cooling will reduce the temperature of the process water, requiring additional energy requirements to elevate the water temperature. Where cooling the stuffing box is not acceptable to the process, there are cases where environmental controls are not utilized or a Plan 11 Discharge Recirculation arrangement has been used to improve the conditions inside the stuffing box without cooling or dilution.

Chesterton Application Engineering can help you specify the right seal recommendation for the end user including your environmental control options. The 2 diagrams below illustrate the most common plans used with the 180H Cartridge Single Seal.

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10.0 180H SEAL (cont.)

PIPING PLAN 11

Discharge Recirculation

PIPING PLAN 21

Cooled Discharge Recirculation

10.2 180H Environmental Control Considerations (cont.)

Pl an 11

Discharge Recirculation

What Discharge recirculation through an orifice to the seal

flush port. The orifice is used to control discharge pressure to the seal chamber. A smaller orifice allows less pressure to enter the seal chamber.

Why To raise the pressure in the stuffing box

to prevent flashing at the seal faces; To lower the temperature at the seal faces by using product to remove heat from the seal faces.

When With clean process fluids. Process fluids with

particulate may cause abrasion.

PUMP

SUCTION

PUMP

DISCHARGE

OPTIONAL

ORIFICE FITTING

Plan 21

Cooled Discharge Recirculation

What Discharge recirculation through an orifice and a heat

exchanger to the flush port of the seal. A temperature indicator can be installed when specified.

Why To raise the pressure in the stuffing box to prevent

flashing at the seal faces; To lower the temperature at the seal faces by using cooled product to remove heat from the seal faces.

When Used with clean fluids. High velocity solids may cause

seal abrasion and score the seal faces if directed by the flush port.

PUMP

SUCTION

HEAT EXCHANGER

PUMP

DISCHARGE

PRODUCT

OUT

(optional)

INLINE

ORIFICE

COOLANT

OUT

COOLANT

IN

PRODUCT

IN

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10.0 180H SEAL (cont.)

10.2.1 180H Flush Port Connection

Flush Port

Connect Here

Quench and Drain Port Only

DO NOT Connect Here

Remove pipe plug from flush port. Connect discharge re-circulation to flush port.

DO NOT CONNECT DISCHARGE RECIRCULATION TO EITHER PORT

IDENTIFIED WITH

Quench and Drain Port Only

DO NOT Connect Here

STICKER AS LEAKAGE WILL RESULT.

860 Salem Street Groveland, MA 01834 USA Telephone: 781- 438 -7000 Fax : 978- 469- 6528 www.chesterton.com

A.W. Chesterton Company in USA and other countries.

DISTRIBUTED BY:

FORM NO. 072955 REV 7 12/18

Chesterton ISO certificates available on www.chesterton.com/corporate/iso