Chesney's BEAUMONT, SHOREDITCH, SHOREDITCH LS, SHOREDITCH XLS, SALISBURY Installation & User Manual

CHESNEY’S

GAS EFFECT STOVES

STANDARD & LARGE

INSTALLATION & USER MANUAL

chesneys.co.uk

Version 005. Sept 2016

2

Technical Manual

User and Installation Instructions

Model No. Standard Gas Stoves: Salisbury Beaumont Shoreditch Shoreditch LS (Available at a later date) Shoreditch XLS (Available at a later date)

Large Gas Stoves: Salisbury Beaumont Shoreditch Belgravia

Shipton (Available at a later date)

IMPORTANT:

Please read these instructions

carefully before installation or use.

These instructions are only valid if the following country

code is on the appliance. If this code is not present on

the appliance, it is necessary to refer to these technical

instructions which will provide the necessary information

concerning the modiﬁcation of the appliance to the conditions

of use for the country.

This appliance must be installed and serviced by a qualiﬁed

person in accordance with local and national regulations.

The ﬂue system must be installed and inspected by a qualiﬁed

person in accordance with local and national regulations.

3

Contents

Section Pages

1 Unpacking 5

2 Technical Data 7

3 Installation Parameters 8

4 Construction Information 11

5 Appliance Details 16

6 Preparing the Appliance for Installation 17

7 Installation 18

8 Placement of Fibre Logs, Chippings and Embers 23

9 Commissioning the Fire Unit 28

10 Brieﬁng and Handover to the Customer 30

11 Servicing and Maintenance 31

12 Fault Finding 33

13 User Instructions 35

14 Control System Information 39

15 Installer Checklist 45

16 Dealer and Installer Information 46

17 Annual Service Record 47

18 Chesney’s Warranty Registration 51

4

5

1. Unpacking

Remove the appliance from its packaging, check that it is complete and undamaged.

If satisﬁed by the condition and the contents is as speciﬁed, proceed with the installation.

The installation should only be carried out by a competent person and all gas work must be carried out by a Gas Safe registered person in accordance with national and local regulations for both gas and electricity (If required).

The installation must comply with local and national building regulations.

For the Republic of Ireland, reference should be made to IS813 and ICP3 and any guidance notes from Board Gais.

Failure to comply with the regulations nulliﬁes ALL guarantees.

Parts:

Fig.1 Gas Stove Appliance Fig.2 Installation Manual / Warning Label

Fig.3 Burner Assembly

Standard Stove

Large Stove

6

Fig.6 Remote Control Handset

(Please refer to page 40)

Fig.4 Logs

Fig.5 Bag of embers

Fig.8 Interior Panel Boards

Standard Stove Large Stove

Fig.7 Stainless steel panels for the Large Stove models

7

2. Technical Data

Gas Type Natural Gas

Gas Connection Size 8.0mm O.D. tubing

Pilot Assembly THERMACO PG 82

Control System THERMACO TESCO1 Radio Frequency

Appliance Mass Range (kilograms) 79kg – 155kg

Gas

Type

Gas Category, Type

and Supply Pressure

Countries of Destination

AT

BG

CH

CY

CZ

DE

DK

EE

ES

FI

FR

GB

GR

NG

I

2H

- G20

at 20mbar

            

Gas

Type

Gas Category,

Type and Supply

Pressure

Countries of Destination

HR

IE

IT

LT

LU

LV

NO

PL

PT

RO

SE

SI

SK

TR

NG

I

2H

- G20

at 20mbar

             

Appliance

Gas

Type

Gas Category,

Type and Supply

Pressure

Injector

(1 per appliance)

Nominal

Heat

Input

kW,

(Gross)

Gas Rate m3/h

Efﬁciency

Class

Marking

Size

(Single

hole)

Standard Stoves:

Salisbury Beaumont Shoreditch Shoreditch LS Shoreditch XLS

NG

I

2H

G20 at 20mbar

I2E G20 at 20mbar

I

2E+

G20/G25 at

20/25mbar

1.45 1.45mm 3.4 0.315 2

Large Stoves:

Salisbury Beaumont Shoreditch Belgravia Shipton

NG

I

2H

G20 at 20mbar

I2E G20 at 20mbar

I

2E+

G20/G25 at

20/25mbar

2.0 2.0mm 5.6 0.53 2

Appliance NOx Class

NOx Concentration /

Limits mg/kWh

Standard 4 111

Large 3 172

8

3. Installation Parameters

This appliance must be installed in accordance with the rules in force, and used only in a sufﬁciently ventilated space. Consult instructions before installation and use of this appliance.

NOTE - Wear protective clothing when ﬁtting or carrying works out on the appliance.

For your safety it is law that all gas appliances must be installed by a competent person, in accordance with the current gas safety regulations applicable in the country of use.

The installation must be carried out in accordance with the relevant local and national speciﬁcations and comply with current Building Regulations.

Chesney’s recommend the ﬁtting of a Carbon Monoxide detector that conforms to EN 50291 wherever a gas appliance is installed.

Due to the unpredictability of the draught in existing ﬂues and chimneys Chesney’s recommends the use of a liner for this product in accordance with local and national regulations.

NOTE - The ﬂue must not be shared with any other appliance.

If the chimney has been used for solid fuel, the chimney must be swept before installation.

The ﬂue must be ﬁtted in accordance with local and national regulations.

Damper plates or restrictor plates must not be ﬁtted in the ﬂue.

The ﬂue must be inspected by a competent person and passed for use with the appliance.

It is advised that a ﬂue specialist inspect the ﬂue system on an annual basis to ensure that the ﬂue system is sound and the combustion products outlet (terminal) is clear of obstruction.

The ﬂue system should only be ﬁtted to the appliance where the chimney serving the appliance: a) Has passed a ﬂue ﬂow test to ensure that the ﬂue is sound and without leaks; and b) Has been swept if previously used for solid fuel.

Do not install the appliance in a bathroom or a room that contains a bath or shower.

It is advised that provisions be made for the removal of the appliance without the need to dismantle the ﬂue system.

Before installation, ensure that the local distribution conditions (identiﬁcation of the type of gas and pressure) and the adjustment of the appliance are compatible.

9

Before the appliance is installed, the ﬂue / chimney must be inspected to ensure that it is structurally sound and free from obstructions.

Ensure the builders opening and supports are made of non combustible and heat resistant material.

Do not cover the appliance and or do not wrap it in an insulation blanket or any other material

Do not make any changes to the appliance.

The gas connection must be in accordance with local and national regulations.

This appliance is intended for use on a gas installation with a governed meter.

Ventilation – GB appliances over 7kW (net) requires permanent ventilation and should be ﬁtted in accordance with BS 5440-2 (latest version).

NOTE - Other countries may vary ensure ventilation requirements are in accordance with national regulations.

WARNING - SPILLAGE MONITORING SYSTEM

The pilot light and ﬂame sensing device ﬁtted to this appliance is also an atmospheric sensing device, this is not adjustable and must not be put out of action. If the pilot light is damaged or faulty it should only be replaced with an original genuine unit supplied by Chesney’s.

When using stone like materials and or plaster ﬁnishing, the chimney breast should dry for at least 6 weeks to prevent cracks.

The appliance is not ﬁtted with an integral guard. It is recommended that a guard be used for the protection of young children, the elderly or inﬁrm and also for normal use conforming to BS8423:2002, such that access to the hot appliance is minimised.

Do not place combustible materials directly in front of the appliance.

In case of a damaged or broken glass, do not use the appliance and isolate the gas to the appliance.

Clean the glass before you use the appliance in order to prevent dirt from burning on the glass.

10

All appliances are supplied with a metal data plate attached to it and must remain with the appliance for annual services.

The data plate is attached to the rear of the appliance (see ﬁg.9) NOTE: DO NOT attempt to remove the data plate while the appliance is HOT!

Fig.9

11

4. Construction Information

Hearths

A hearth conforming to national regulations shall be provided for the stove extending to at least the front of the supporting legs, and to at least each side of the stove.

Chesney’s recommend a hearth footprint 50mm more on all 4 sides than the footprint of the appliance. The hearth shall have a minimum thickness of 12mm.

Emissions Exit Connection Types

The minimum chimney height is 3 meters from the spigot.

A smoke pellet can be used to test the ﬂue for effectiveness of the draw, light the smoke pellet and place to the base of the chimney / liner. Check other parts of the dwelling (including loft areas) for leakage, down draught etc. If the smoke is drawn into the chimney / liner without problem, continue with the installation.

If there is little or no ﬂow into the chimney preheat the chimney and repeat the smoke test. If there are still issues with the draw seek expert advice.

NOTE – The smoke test gives a fair idea on the draw, but is no guarantee that the products of combustion from the appliance will clear. A spillage test is also required after the installation.

If spillage occurs after installation contact the manufacturer for advice.

The appliance is designed to be installed into a Class 1 Conventional ﬂue system that has been lined with a minimum 4” ﬂue liner, or a factory made ﬂue system conforming to BS 5440-1.

NOTE- The minimum ﬂue liner is 3 meters from the spigot.

If the chimney exceeds 9m consideration must be given to condensation and the liner should be insulated. The maximum height should be governed by the draw on the individual ﬂue during the effectiveness of smoke removal/testing of the ﬂue.

12

Conventional Class 1 Chimney (lined only) / Factory made ﬂue system conforming to BS 5440-1.

Fig.10 Installed into a chimney recess / builders opening.

Flue pipe connection direct to a ﬂexible ﬂue liner

Flue system to terminate with a ﬂue terminal conforming to BS 5440-1

A ﬂexible liner shall always be used to line the entire chimney

Flue pipe sealed to debris or register plate

Dilution air through integral draught divert

Integral chimney liner (where built)

13

Fig.11 Free standing installation connected to a factory made ﬂue system.

Flue system to terminate with a ﬂue terminal conforming to BS 5440-1

The ﬂue system used should be in accordance with the appliance manufacturer’s installation requirements

Dilution air through integral draught divert

14

The Builders Opening

Use non combustible heat resistant materials for the chimney breast, including the top of the chimney breast, the material in the chimney breast and the back wall of the chimney breast. The construction must comply with all relevant regulations.

The appliance can be used with a sound Class 1 lined ﬂue with a minimum 4” diameter. If the appliance is used with an existing lined chimney the minimum ﬂue diameter must be 6” (152.4mm) or above to accommodate the 4” liner. (see ﬁg. 12)

Fig.12 Minimum 7” unlined / Minimum 6” lined

Appliance distances and clearances

The minimum distances to combustibles are given in the table below. Distances to non-combustibles should conform to local and national building regulations.

Due to the nature of the appliance most part of it will become hot during normal operation, therefore the entire appliance is classed as a working surface.

Standard Gas Stove COMBUSTIBLES

Rear of appliance 150mm

Side of appliance 50mm

Above the appliance 250mm

Large Gas Stove COMBUSTIBLES

Rear of appliance 150mm

Side of appliance 120mm

Above the appliance 200mm

15

Gas Route

For your safety it is law that all gas appliances must be installed by a competent person, in accordance with the current Gas Safety regulations applicable in the country of use.

Ensure that the gas supply is capable of delivering the required amount of gas, and is in accordance with the rules in force.

When laying the gas pipe work check the ﬁre unit’s gas inlet location to ensure a smooth run.

Lay the appliance in the desired area to note where the appliance’s gas inlet location to ensure a smooth run.

The gas inlet connection is mounted towards the front left of the appliance, this can be accessed via the stove door. The pipe should run under the appliance and connect into the inlet connection of the combined isolation / pressure test point valve. The gas pipe can be routed from any direction below the appliance.

An isolation valve or valves must be ﬁtted near to the appliance in an accessible area, meeting all local and national regulations this is to allow the complete removal of the burner control assembly, for maintenance or repair.

Fig.13 Gas route

FRONT VIEW PLAN

GAS CONNECTION

16

5. Appliance Details

Fig.14 Appliance dimensions

Standard Gas Stoves A mm B mm C mm D mm

Beaumont 552 535 108 307

Salisbury 534 482 108 335

Shoreditch 543 478 108 294

Shoreditch LS 687 478 108 294

Shoreditch XLS 787 478 108 294

Large Gas Stoves A mm B mm C mm D mm

Beaumont 704 642 155 395

Belgravia 704 626 155 389

Shipton 634 608 155 379

Salisbury 653 570 155 428

Shoreditch 685 568 155 378

A

B

C

D

17

6. Preparing the Appliance for Installation

The appliance is supplied in separate boxes, stove, burner assembly, logs set. The interior panels are pre-ﬁtted to the appliance. The installer is required to install the burner and logs into the appliance.

Important Notes

• Ensure the glass is clean on both sides before lighting as dirt, oils etc. can etch the

glass.

• Do not clean with abrasive materials as this can accelerate dirt accumulation and

weaken the glass.

The appliance should be placed in the correct installation position, taking into account the ﬂue connection and gas connection.

The door can be opened by turning the handle clockwise by a quarter of a turn and swing open.

Fig.15

The interior panels have been pre-ﬁtted into the appliance, these must be inspected for any damage during transit. The stainless steel sides will patinate (mellow) over a period of time this can be cleaned with a hob type cleaner if a high reﬂection is preferred.

18

7. Installation

IMPORTANT Please ensure the gas pipe has been routed and the ﬂue connection is

terminated in a suitable position ready for connection.

Fixing of the appliance

The gas stove is a free standing appliance and does not require any additional ﬁxing to the ﬂoor or walls.

Flue connection

Place the appliance in the installation position ensuring the top lid is installed. The appliance spigot should only be connected to a suitable Conventional Class 1 chimney system conforming to local and national regulations.

At this stage the decorative collar should be cut to the desired length and positioned over the ﬂue pipe, ensuring there is a clearance above that will allow the decorative collar to slide up to enable the access for connecting the ﬂue pipe.

The ﬂue pipe will need to be placed over the appliance spigot, ensuring a minimum insertion depth of 50mm. The joint between the ﬂue pipe and the appliance spigot is to be sealed with a suitable high temperature sealant. The ﬂue must be sealed to the appliance to ensure the products of combustion do not enter the room.

Gas Connection

NOTE – All gas work must be carried out by a qualiﬁed gas installer to all relevant

regulations.

Ensure that the gas supply is capable of delivering the required amount of gas, and is in accordance with the rules in force.

An isolation valve or valves must be ﬁtted near to the appliance in accordance with national regulations to allow the complete removal for maintenance or repair.

The appliance is supplied with a combined isolation / pressure test point valve, this is located on the front left hand side of the appliance, connect the gas inlet to the correct connection shown with 8mm rigid pipework.

Fig. 16

19

Fitting or replacing the interior panel boards

For correct installation of the interior panel boards please follow these instructions.

If the panels are to be replaced, remove the burner assembly from the unit, to allow for removal of the existing panels. Prior to ﬁtting the new panels please ensure the internal surfaces are clean and free from any dirt and debris.

Fig.18

The bottom of the panel has a ﬂat surface and should rest ﬁrmly on the shelf. The top of the rear panel is angled, with the front face of the panel being the taller side. Please ensure the top of the rear panel is placed ﬁrmly against the rear of the stove.

The rear panel board is to sit on the shelf at the rear of the stove.

Fig.17

SIDE ELEVATION

20

The rear end of the top panel board has an angled edge that is to be placed at the rear of the stove. The top board must be inserted at an angle, then it is to be swivelled so that the rear of the board rests on the top of the rear panel board. Keep the top panel elevated until one of the side panel boards has been ﬁtted, allowing clearance for installing the side panels.

Fig.19

Panel retaining point

Fig.20

The side panels sit on the side shelves, with the taller side towards the front of the stove. Locate the side panels so that they sit upright against the sides and rear of the stove. The panel locates between the rear panel and the panel retaining point on the front part of the shelves.

SIDE ELEVATION

21

Fig.21

Ensure the bottom of the side and rear panels are ﬁrmly resting on the shelves. Then place the top panel so that it rests on top of the rear and side panels as shown. If the panels are ﬁtted correctly there should be no gaps between the panels and shelves.

Fitting the burner

Before connecting the ﬁre unit purge the pipes from air and debris.

Remove the burner from the packaging, slide it into the appliance in the correct orientation, with the gas control valve towards the front. Secure the burner into position using the four screws provided. Ensure the front face of the burner tray is ﬂush with the outer edge of the appliance.

The large stove has additional stainless steel side panels which are to be ﬁtted on to the side panels.

Stainless steel panels

Fig.22

22

Connect the main gas valve inlet to the gas isolation valve via the ﬂexible gas pipe ﬁtted to the burner assembly.

Fig.24

Soundness testing

At this stage gas soundness test can be performed, connect a suitable test meter to the pressure test point ensuring the tube is routed under the main body of the appliance and not through the door. Carry out a soundness test, on completion leave the meter connected.

IMPORTANT

Only continue with the installation if soundness performance is satisfactory.

Inlet / Working Pressure

With the test meter connected and the door of the appliance closed, check the inlet pressure is correct.

Light the appliance referring to the lighting instructions. Run the appliance on a full rate and check the working pressure is correct, Turn off appliance and allow it to cool, remove the test meter.

Contact the gas company/transporter if there are issues with the pressure.

Fig.23

23

Fitting the log base for the Standard gas stove

Embers

Pour the embers in to the burner tray and spread the embers evenly across the tray bed. The embers provided are to be placed in a single layer on the top of the burner bed, do not over load. Any remaining embers should be kept as spares.

Fitting the log set for the Standard gas stove

Place log 2 on the left hand side of the burner with the ﬂat side up against the left interior panel. Ensure there is a gap of approximately 10mm between the front and rear of the log.

10mm gap

8. Placement of Logs & Embers

Logs and embers are only available from Chesney’s stockists.

Important Notes:

The placement of ﬁbre logs and embers must be installed in accordance with these instructions; any deviation may cause poor combustion. If any of the components are broken DO NOT INSTALL. Do not to add more ﬁbre logs onto the ﬁre bed than speciﬁed.

Fig.25

Fig.26

24

Log 4 is to be placed behind the burner, the left side of the log will rest between the two knuckles of log 2, the right side of log 4 will sit on the raised platform, with the rear of the log will resting against the back interior panel.

The bottom of log 1 has a rectangular piece attached to it, which is placed in the front right corner against the log retainer and side panel, the top of the log will rest on log 3. The log is to be located against the raised section (B) this will ensure the correct location against log 3.

Log 3 has a triangular piece that rests directly on the burner bed and any embers should be cleared from this area. The right of the triangular piece is to line up with the raised section (A) identiﬁed in the photo. The left side of the log rests on the edge of log 2 and against the log retainer.

Triangular section of log / raised section A

Raised section B

25

Fit the log support channel onto the burner tray by inserting the locating lugs into the correct holes. Then ﬁt the log retainer into the appliance.

Fitting the log base for the Large gas stove

Embers

Pour the embers in to the burner tray and spread the embers evenly across the tray bed. The embers provided are to be placed in a single layer on the top of the burner bed, do not over load. The location of the remaining embers are given in ﬁg 29.

Fig.27

Fig.28

26

Fitting the log set for the Large gas stoves

Fit the log set according to the following set of photos.

Fig.30

Log 5 is to be placed at the rear of the chamber resting on the burner plate and against the rear panel. The right hand side of the log resting against the side panel. The bottom left hand side of the log will rest on the venturi tube of the burner.

Log 9 is to be ﬁtted at the rear of the chamber, the ﬂat side of the log to be placed against the rear panel. The left side of the log rests between the burner plate and the side panel, the right side of the log rests on log 5.

Place the embers on the left and right hand side sides of the burner shelf, ensuring not to obstruct any of the aeration holes.

Fig.29

27

The bottom of log 10 is to be placed into the bottom right corner, between the side panel and log retainer. The log has a formed angel that is designed to ﬁt against the log retainer. The other end will will rest on log 5. This log has a groove towards the top which will accommodate log 6.

The bottom of log 6 is to be placed into the bottom left corner, between the side panel and log retainer. The log has a formed angel that is designed to ﬁt against the side panel and log retainer. The top of log has a protruding edge that is to be located into the groove of log 10.

The top of log 7 sits between log 6 and log 10. The top end has a proﬁle cut which will couple with log 6. The bottom of the log rests on the log channel and has an angled edge that will rest ﬂush against the log retainer.

The top of log 8 rests between the top of log 6 and 7. The bottom of the log has an angled edge that rests on the log channel.

28

9. Commissioning the Fire Unit

Check the gas supply and gas appliance for soundness.

The appliance must be fully ﬁtted; the door of the appliance must be sealed.

Check that there is no movement of the door or gaps in the seal.

Check that all the products of combustion are entering the ﬂue and that no products of combustion are entering the building

Lighting the appliance for the ﬁrst time.

IMPORTANT NOTE - Do not run the appliance with the door open, or damaged.

When lighting the appliance for the ﬁrst time, the materials (i.e. paint, sealants etc.) will give off smoke and an unpleasant odour. This is quite normal and will disappear after a few hours. During this period, keep the room well ventilated.

Check that all available functions work correctly. (See ‘Lighting the appliance’ in User Instructions for information).

Light the ﬁre on maximum and run for at least 30mins or until the logs start to glow before turning the appliance to low rate.

NOTE – The ﬂames will start off blue until the appliance has heated properly before turning more yellow.

Spillage Test

A spillage check must be completed. The spillage test is intended to check the draw in the chimney. Close all doors and windows of the room in which the appliance has been installed. Testing is to be done with the appliance on ‘high’ rate and has been running for at least 10 minutes. Check the appliance for spillage using a smoke match.

29

If the appliance and chimney is functioning correctly all smoke will be drawn into the air intake and out of the room.

If the smoke does not get drawn into the appliance, allow the appliance to run on maximum rate for a further 10 minutes and repeat the test.

If the smoke continues to spill then the unit is to be disconnected and expert advice taken.

Flame stability

IMPORTANT NOTE - The appliance should always be observed when lighting. On

starting the appliance the ignition will light the pilot, once established the main valve opens to ‘High rate’ to allow gas through to the main burner. All of the main burner should light within 6 seconds lighting the whole burner area.

If this does not happen then the appliance should be turned off allowing 5 minutes before attempting to relight.

Check the stability of the ﬂame by turning to low rate then back to high rate then to low rate doing this around three times whilst observing the stability of the main burner and pilot ﬂame, there should be no problems lighting the main burner.

Aeration

IMPORTANT NOTE – The appliance aeration is factory set and under NO circumstances

be adjusted by the installer.

50mm in and up

Fig.31

Position a lit smoke match under the appliance 50mm in and 50mm above the inside edge of the plinth of the appliance.

30

10. Brieﬁng & Handover to the Customer

Instruct the customer on the full operation of the appliance.

Warn the customer that the ﬁre unit may give off a temporary odour; this is normal running in of the unit, and will disappear after a short period of use.

Inform the user that the appliance glass is only to be opened when servicing, and not to disturb the ﬁbre logs as this may disturb the combustion.

Inform the customer that it is recommended that a full service on the appliance and ﬂue checks be carried out annually by competent person/s.

Caution - Make the user aware of the location of the isolation valve and tell the user to close the isolation immediately in case of malfunction / bad performance and to contact the installer in order to prevent dangerous situations.

Instruct the user that the pilot light and ﬂame sensing device ﬁtted to this appliance is also an atmospheric sensing device, designed to shut off the appliance if the evacuation of products of combustion is disturbed. If the appliance repeatedly shuts off after being re-started (as detailed in the ‘Lighting instructions’ section), a GAS SAFE registered engineer should be contacted to examine the appliance and installation.

Inform the user to always observe the appliance when lighting, once the pilot is lit the main valve then opens to ‘High rate’ allowing gas through to the main burner. The main burner should then light within 6 seconds if this does not happen then the appliance should be turned off allowing 5 minutes before attempting to relight.

Warn the user of the following points:

• not to block vents and to check regularly and remove any blockages.

• not to block the air intake on the appliance.

• that all parts of the appliance will become hot while the appliance is running, so it is

recommended that a guard conforming to BS8423: 2002 be used for the protection of young children, aged or inﬁrm persons.

• not to stand too close to the appliance for prolonged periods of time; loose clothing

is particularly at risk of burning, and that rubbish cannot be burned in the unit.

• against placing combustible material directly in front of the appliance. Floor

coverings such as carpets, are considered to be acceptable.

The stainless steel sides will patinate (mellow) over a period of time this can be cleaned with a hob type cleaner if a high reﬂection is preferred.

Ensure the installer details are ﬁlled in.

Hand over the installation manual to the customer.

31

11. Servicing & Maintenance

It is advised that the appliance is serviced annually by a qualiﬁed person to Local and National Regulations.

Only carry out maintenance work when the appliance is cold.

Exchangeable Components List

Complete burner assembly Under warranty only Pilot unit Two ﬂame ODS Pilot assembly: OXP-PG-82-330NG Injector (Standard Gas Stove) Injector marked 1.45 (1 x 1.45mm) Injector (Large Gas Stove) Injector marked 1.8 (1 x 1.8mm) Control Valve Multi-functional control gas valve: Thermo Electric Safety Control (TESC01) Logs Embers Door seal Panel boards

Annual Maintenance

Safety precautions must be taken when cleaning the appliance.

Ensure the appliance is cold before carrying out a service.

Isolate the appliance and disconnect the unit. Always test for gas soundness and spillage after reﬁtting the appliance.

Check all logs, pilot burner/ignition unit, for soot or debris deposits. Replace all misplaced logs and retest.

On the failure of pilot burner/ignition or control valve, have the repairs carried out by a competent person.

The door seal should be visually checked during services, if it is deteriated/split a soundness test should be completed and the seal replaced if the seal is found to be spilling.

32

Inspecting the Flue / Chimney

The appliance must be serviced by a qualiﬁed person in accordance with local and national regulations.

An inspection of the ﬂue / chimney must be carried out on an annual basis or if the appliance is suspected that it is not expelling the emissions correctly. Check the effectiveness of the ﬂue by carrying out a spillage check.

If the appliance fails, a further inspection of the ﬂue must be carried out. NOTE – To access the ﬂue/chimney the appliance must be isolated and the ﬂue restrictor removed

Remove any debris such as soot, masonry etc. If there are excessive amounts of debris the register plate must accessed through or be removed to clean the void area. On completion of the servicing / maintenance a spillage test must be carried out once the appliance has been fully reinstalled.

Replacing the Glass Seal

The stove door seal is a perishable item and should be visually checked during services, if it is deteriated/split a soundness test should be completed and the seal replaced if the seal is found to be spilling.

If the glass seal is cracked and starting to leak emissions then it must be replaced. The seal is available from most Chesney’s suppliers.

Observe the old seal placement before removing. Remove all the old seal and clean off any dirt and old adhesive. Start from the bottom centre of the door carefully adhere the seal around the edges to ensure a good seal. Follow the instructions provided with the seal in line with this manual.

33

12. Fault Finding

Symptom Check List

Unit does not respond.

Check Remote is working properly

Check Battery power supply.

Check wiring is correct.

Check main switch is in the on position

Handset does not work.

Check Battery Power.

Check handset is in range (wiﬁ symbol displayed on handset)

Ensure the handset is paired

Unit starts but no spark or weak spark.

Check spark lead is connected properly.

Check spark electrode is in the correct area and the gap correctly distanced.

Check spark lead is not arcing on other parts of the appliance

Unit sparks but does not light pilot.

Check for a good spark.

Check the spark is in the correct area.

Check if the ventilation is not too strong.

Check if there is gas running through.

If there is no gas.

Check isolation tap/shut off valves are free from grease.

Check isolation tap/shut off valve/s are on.

Check for blockages.

If there is gas but pilot does not light.

Check pressure is correct.

Check for blockages.

Check for draughts.

Check the pilot gas slots are clear.

Check for a clear spark

Pilot lights but does not light main burner.

Check the pilot ﬂame is heating the thermocouple.

Check ventilation is not too strong.

Check ventilation is not too strong and the ﬂame is not blowing off the thermocouple and ﬂame rectiﬁcation probe.

Check gas pressure is correct.

Check pilot and burner ﬂame stability

Burner lights but turns of within a short period.

Check ventilation is not too strong and the ﬂame is not blowing off the thermocouple and ﬂame rectiﬁcation probe

Check gas pressure is correct

Check pilot and burner ﬂame stability

34

FAULT CODE DESCRIPTION OF FAULT ACTION TO TAKE

E00 TESC locked Unlock the handset

E01 Low current from thermocouple Reset.

E02 Too high ambient temperature Allow appliance to

cool before relighting

E03 Thermocouple not connected or bad

connection

Check all connections and rectify

E04 Flame signal after burner shutdown Reset

E05 Flame signal before burner has started Reset

E06 Too low voltage on power supply to start

the burner

Replace the batteries in control valve

35

13. User Instructions

General

The ﬂue must be ﬁtted in accordance with Local and National Regulations.

The ﬂue must not be shared with any other appliance.

It is advised that ﬂue specialist inspect the ﬂue system on an annual basis to ensure that the ﬂue system is sound and the combustion products outlet (terminal) is clear of obstruction.

It is highly recommended that a full service on the appliance be carried out annually by competent person/s.

The gas connection must be in accordance with Local and National Regulations.

Installation and servicing must be carried out by a competent person in line with relevant regulations.

Chesney’s recommend the ﬁtting of a Carbon Monoxide detector that conforms to EN 50291 where ever a gas appliance is installed.

WARNING: Do not operate the appliance if the glass is broken, or door is open.

Do not to block the air intake on the appliance.

Do not make changes to the appliance.

IMPORTANT: Fireguards Due to the nature of the appliance, all parts of the appliance will become hot during normal operation, so it is recommended that in the presence of young children (i.e. in nurseries) the elderly or inﬁrm persons a guard conforming to BS 8423 shall be used.

Do not leave children and persons who cannot judge the consequences of their actions alone with a burning appliance and place the remote control out of reach.

Allow adequate clearances for curtains, pictures, soft furnishings, electrical appliances or any items that may get damaged through heat.

WARNING: Curtains should not be positioned above the appliance. Chesney’s advise a minimum clearance of 500mm around the appliance for curtains with an additional allowance being made for curtain movement so that the 500mm perimeter is not compromised. The use of curtain tie backs may be considered as a suitable means to limit curtain movement.

It is also advised against placing combustible materials or soft furnishings directly in front of the appliance.

Blown vinyl wall paper or coverings must not be used on the chimney breast where the appliance is ﬁtted.

36

All parts of the appliance become hot while running and should therefore be considered to be a working surface.

It is also advised against placing combustible materials or soft furnishings directly in front or above the appliance. Floor coverings, such as carpets (up to the hearth), are considered to be acceptable.

Do not disturb the fuel bed. Debris from any source, or soot formed, should be removed from time to time.

The pilot light and ﬂame sensing device ﬁtted to this appliance is also an atmospheric sensing device, designed to shut off the appliance if the evacuation of products of combustion is disturbed. If the appliance repeatedly shuts off after being re-started (as detailed in the ‘Lighting instructions’ section), a GAS SAFE registered engineer should be contacted to examine the appliance and installation.

Ventilation – GB appliances over 7kW (net) requires permanent ventilation and should be ﬁtted in accordance with BS 5440-2 and must be checked on a regular basis to ensure there is no obstruction.

The appliance when lit from cold will start off with a blue ﬂame and will gradually turn more yellow as the ﬂue, logs and appliance heat up.

Important Notes:

• The appliance must only to be opened for maintenance by a suitably qualied and

registered engineer.

• The appliance must not be operated if the appliance door is open, broken or has

been removed.

• The appliance should always be observed when lighting.

• Improper installation, service, maintenance, adjustment or alterations may cause

injury or property damage.

• Do not disturb, add extra bre logs or embers as this will affect combustion.

• Do not operate the appliance if the bre logs are damaged.

• The appliance must be installed and maintained by a suitably qualied and

registered engineer.

• Ensure this manual remains with the appliance.

37

Cleaning

Cleaning should only be carried out when the ﬁre is turned off and cold.

This appliance contains no asbestos.

Cleaning Paintwork

Use a clean soft dry brush or a vacuum to remove dirt and debris from the appliance. DO NOT USE ANY CHEMICALS OR OILS TO CLEAN THE APPLIANCE.

Cleaning Glass

The glass is specially formulated to withstand very high temperatures use a mild glass cleaner. Use a soft cloth to avoid scratches that may weaken the glass.

Important Notes:

• Ensure the appliance is cold.

• Ensure the glass is clean on both sides as dirt; oils etcetera can etch the glass.

• Do not clean with abrasive materials as this can accelerate dirt accumulation and

weaken the glass.

• Ensure the door is tted correctly to avoid spillage.

• Check spillage after carrying out work.

The glass may collect a white powdery residue on the inside of the glass this is a combination of minerals and acids in the gas.

It is known the longer left on the glass the harder it is to remove.

Cleaning the Stainless Steel panels

The Stainless Steel sides will patinate (mellow) over a period of time this can be cleaned with a hob type cleaner if a high reﬂection is preferred.

Fuel Bed Components

Wear suitable safety equipment when cleaning the products inside the appliance. It is advised to wear protective gloves and a dust mask conforming to EN 149:2001+A1:2009 FFP3 (available from most DIY shops) when cleaning the logs and embers.

38

It is necessary to clean the ﬁre if debris or soot deposits have accumulated on the logs. A soft brush is advised to clean the logs and burner unit.

The ceramic parts are fragile; care must to be taken when handling this product.

Warning – Do not change the fuel bed layout or the quantity of material.

When placing the logs it is important to carefully follow the layout in this manual, the layout has been set to give the best performance and ﬂame picture of the appliance any deviation may cause poor combustion.

The addition of further ceramic components are strictly prohibited, any extra parts supplied are spares for future use.

Ceramic components should last around 2 years in normal use at which time is recommended that they are replaced. Replacements can be bought from any Chesney’s stockists. State the model number (found on the gas ﬁre data plate). Always ask for genuine Chesney’s parts.

This appliance is manufactured by-

Chesney’s Limited 194 – 200 Battersea Park Road London SW11 4ND Tel: 020 7627 1410 Fax: 020 7622 1078

39

14. Control System Information

Control System

The appliance is ﬁtted with the Thermo Electric Safety Control (TESC). The system operates on radio frequency and has a remote control handset.

The gas control has an automatic ignition system, therefore does not have a standing pilot.

The control required 3 AA size alkaline batteries to be inserted under the battery compartment cover.

The handset and control device has been paired up and is ready to use.

Fig.30

Handset

Ensure the power isolator switch on the front of Fire Control is in the on position I.

NOTE: For safety reasons a button must be pressed and released for the command to be recognized. Keeping hold of a button when pressing (unless otherwise instructed) will not be recognized as a command.

To operate the handset it must be held in your hand so always ensure you have a good grip around the handset to unlock its functions.

The green unlock light will illuminate to show when the handset is unlocked and ready to accept commands.

This operation must be performed each time you want to operate the handset.

40

Handset function and display

Fig.31

Mode – MAN(Manual), Zzz (Snooze), thermostat or timed

Day of the week

Gas ﬁre burner status

Battery condition –RC handset, FC ﬁre control

Light sensor for display (back light)

To change mode

Press to decrease ﬂame

Power on or /off

Press to increase ﬂame

To change handset settings

Handset Unlocked when illuminated

Room Temperature

In Range of ﬁre (missing if not in range or if Fire Control turned off)

Time (12 hour or 24 hour display)

41

Lighting the appliance

Important – To operate the handset it must always be unlocked, this is carried out by

ﬁrmly holding the handset in one hand, which will allow operation of all functions.

Step 1. Unlock the handset by holding it.

The green unlock light will illuminate. Keep the handset held to keep the control unlocked, to enable operation of the buttons.

Step 2. With the other hand press the power button for about 3 seconds until:

A short acoustic beep will be heard and the unlock light on will ﬂash, the word “pilot” will appear at the bottom left hand corner of the display screen. At this point release the power button.

Step 3. The Fire should be lit within a few seconds, if it fails to light then repeat the process.

Adjusting the ﬂame height

Step 1 Unlock the handset by holding it.

Step 2 Press the “+” button to increase the ﬂame height, press the “–” button to decrease the ﬂame height

Turning off appliance

Step 1 Unlock the handset by holding it.

Step 2 Press and release the power button, this will turn off both the main burner and pilot burner.

Restarting the Appliance

If the ﬁre is extinguished or goes out in use, allow 5 minutes before attempting to restart following the lighting sequence.

If the ﬁre shuts itself off repeatedly, do not use the ﬁre, and have the ﬂue and ﬁre checked by a suitably qualiﬁed person.

If the appliance is not lighting after 4 ignition attempts, close the gas tap and call the installer.

Close the gas tap in case of malfunctions and/or poor operation and warn the installer.

The appliance is designed to display a fault code on the handset in the event of a functional failure, this can be identiﬁed from the fault ﬁnding section.

42

Additional control functions

In addition, the remote control can also be used to set a number of additional functions:

• Time and date

• Temperature display in degrees Celsius or Fahrenheit

• Snooze mode

• Thermostat function

Caution - Although highly improbable, we cannot rule out that your appliance’s ignition process can be started unintentionally through other remote controls. For example the remote control of your neighbours’ gas heater, but also car keys and garage door openers. The result will be that your appliance will burn when you do not want it to.

Unintended ignition of your appliance could be solved or prevented by turning the ON/OFF switch or closing the gas tap near your appliance. This is the safest precaution if the appliance is not is use for long periods to turn the ON/OFF switch to the OFF position and to close the gas tap near your appliance.

Setting the time

Enter the SETUP menu. Hold the handset to unlock the keypad and keep held throughout the following steps. Press and hold SET for several seconds. The symbol in the top centre will ﬂash. Press and release the “mode” button several times until the word “SETUP” appears ﬂashing in the top right corner of the display. Press and release “set” again to enter the “SETUP” menu.

Here you can change the clock from 12 hour or 24 hour format, the day of the week, hour of the day, minute of the day and the display in Celsius or Fahrenheit.

To navigate through the menu “SET” moves to the next parameter and “Mode” move back to the previous parameter. “+” and “-“ change the display parameter.

Setting the display for 12 or 24 Hour display: The H indicates that it is time to set the timer to either 24 hour display or 12 Hour (AM or PM) display. Press the “+” or “–” button on the handset to toggle between the two settings. When you are ready to conﬁrm the setting you want press the “SET” button to progress to setting the day of the week.

43

Setting the day of the week

Press and release the “+” and “–” buttons until the correct day of the week is shown on the display.

(Mo = Monday, Tu = Tuesday, We = Wednesday, Th = Thursday, Fr = Friday,

Sa = Saturday and Su = Sunday).

Press “SET” to accept the day of the week and to progress to setting the Hour of the day. Note: Whilst doing this setup pressing “SET” advances to the next display and pressing “MODE” will return you to the previous display setting.

Setting the Hour

Press and release the “+” or “–” button to change the hour to the correct hour and press set to store and to move to setting the minute. Repeat this for setting the minutes.

Setting the temperature display to Celsius or Fahrenheit.

Press and release the “+” or “-” button to toggle between C and F. When the display shows the desired symbol, press and release the “SET” button to store.

As the important settings above have now been done, press and hold for a few seconds the “SET” button for a few seconds and this will exit the setup menu.

Snooze mode

Snooze mode is a time period you can set which will turn off the ﬁre after a certain time period has elapsed. This function can be utilized during both the manual and thermostatic modes.

The snooze time period can be set before or during manual operation of the ﬁre. Hold the handset to unlock as described previously and press the mode button as many times as necessary until the word MAN and the Zzz symbols are ﬂashing at the top of the display. Press and release the set button and this will put the control into Manual snooze mode.

The default time period for the snooze time period is 1:00 hour. Pressing the set button again will show you the snooze time period remaining. This can be adjusted by pressing the “+” or “-“ buttons. The timer period that can be set is from 1 minute to 4:00 hours.

After adjusting the time, press set again to enter the time setting required (or if left for a few seconds this time is now stored and used). Once this countdown timer has reached zero the ﬁre will turn off.

44

Thermostatic mode

The handset has within it a thermostat sensor and this can be set so the ﬁre will heat the room to match he temperature set in the handset.

There are 2 temperature types that can be set:

• Day mode temperature that has a sun symbol on the display

- the default temperature is 24 degrees Celsius.

• Night temperature that has a half moon symbol on the display

- the default temperature setting is 18 degrees Celsius.

Hold handset and press and release the mode button several times as necessary until the display has a thermometer symbol ﬂashing at the top of the display. Press the set button to enter this mode.

Press the set button again to see the temperature setting that is set and the mode and on the left of the display is a sun symbol showing it’s the day temperature.

If a different set temperature is required, while the display is showing this set temperature press the “+” and “–” buttons to alter the setting. When ﬁnished either press set or leave and after a few seconds the new setting will be accepted and the display will return to the time of day screen.

The ﬁre will automatically turn to high or low rate depending on the set temperature. When the set temperature is reached while the ﬁre is in operation, the ﬁre reduces the burner power level each minute until the burner is off. The pilot will remain on for a further 30 minutes and if the set temperature is still too high, the pilot will then also extinguish.

NOTE: If at any time the power button is operated during Thermostat mode, the control will cancel any thermostat operation and return the control to manual mode.

45

Flue Checklist PASS FAIL

Flue Size

Flow test

Spillage test

Gas Checklist PASS FAIL

Soundness

Standing Pressure

Working Pressure

Ventilation PASS FAIL

Ventilation requirements for appliance

15. Installer Check List

46

Dealer

Contact No.

Date of Purchase

Model No.

Stove Serial No.

Burner Serial No.

Gas Type

Installation Company

Gas Safe Registered Engineer

Contact No.

Gas Safe Register No.

Date of Installation

16. Dealer and Installer Information

47

17. Annual Service Record

Annual Service Record

Year 1

Gas Safe Registered Engineer:

Contact No.:

Gas Safe Register No.:

Date of Service:

Door seal replaced:

Annual Service Record

Year 2

Gas Safe Registered Engineer:

Contact No.:

Gas Safe Register No.:

Date of Service:

Door seal replaced:

Annual Service Record

Year 3

Gas Safe Registered Engineer:

Contact No.:

Gas Safe Register No.:

Date of Service:

Door seal replaced:

Annual Service Record

Year 4

Gas Safe Registered Engineer:

Contact No.:

Gas Safe Register No.:

Date of Service:

Door seal replaced:

48

Annual Service Record

Year 5

Gas Safe Registered Engineer:

Contact No.:

Gas Safe Register No.:

Date of Service:

Door seal replaced:

Annual Service Record

Year 6

Gas Safe Registered Engineer:

Contact No.:

Gas Safe Register No.:

Date of Service:

Door seal replaced:

Annual Service Record

Year 7

Gas Safe Registered Engineer:

Contact No.:

Gas Safe Register No.:

Date of Service:

Door seal replaced:

Annual Service Record

Year 8

Gas Safe Registered Engineer:

Contact No.:

Gas Safe Register No.:

Date of Service:

Door seal replaced:

49

Notes:

........................................................................................................

50

Notes:

........................................................................................................

51

18. Chesney’s Warranty Registration

To validate and start your warranty please ﬁll out this form and send it back to:

Chesney’s Warranty Registration Field House 284b Battersea Park Road London SW11 3BT

Alternatively, log on to: www.chesneys.co.uk/warranty/registration.asp and complete the online form.

All items are required:

YOUR DETAILS

NAME

ADDRESS

POSTCODE

EMAIL ADDRESS

PURCHASE DETAILS

PURCHASED FROM

PURCHASE DATE

PRODUCT DETAILS

APPLIANCE NAME

APPLIANCE COLOUR

STOVE SERIAL NUMBER

BURNER SERIAL NUMBER



Chesney's BEAUMONT, SHOREDITCH, SHOREDITCH LS, SHOREDITCH XLS, SALISBURY Installation & User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual