Chesney's BEAUMONT, SHOREDITCH, SHOREDITCH LS, SHOREDITCH XLS, SALISBURY Installation & User Manual

CHESNEY’S
GAS EFFECT STOVES
STANDARD & LARGE
INSTALLATION & USER MANUAL
chesneys.co.uk
Version 005. Sept 2016
Technical Manual
User and Installation Instructions
Model No. Standard Gas Stoves: Salisbury Beaumont Shoreditch Shoreditch LS (Available at a later date) Shoreditch XLS (Available at a later date)
Large Gas Stoves: Salisbury Beaumont Shoreditch Belgravia
Shipton (Available at a later date)
IMPORTANT:
Please read these instructions
carefully before installation or use.
These instructions are only valid if the following country
code is on the appliance. If this code is not present on
the appliance, it is necessary to refer to these technical
instructions which will provide the necessary information
concerning the modification of the appliance to the conditions
of use for the country.
This appliance must be installed and serviced by a qualified
person in accordance with local and national regulations.
The flue system must be installed and inspected by a qualified
person in accordance with local and national regulations.
Contents
Section Pages
1 Unpacking 5
2 Technical Data 7
3 Installation Parameters 8
4 Construction Information 11
5 Appliance Details 16
6 Preparing the Appliance for Installation 17
7 Installation 18
8 Placement of Fibre Logs, Chippings and Embers 23
9 Commissioning the Fire Unit 28
10 Briefing and Handover to the Customer 30
11 Servicing and Maintenance 31
12 Fault Finding 33
13 User Instructions 35
14 Control System Information 39
15 Installer Checklist 45
16 Dealer and Installer Information 46
17 Annual Service Record 47
18 Chesney’s Warranty Registration 51
1. Unpacking
Remove the appliance from its packaging, check that it is complete and undamaged.
If satisfied by the condition and the contents is as specified, proceed with the installation.
The installation should only be carried out by a competent person and all gas work must be carried out by a Gas Safe registered person in accordance with national and local regulations for both gas and electricity (If required).
The installation must comply with local and national building regulations.
For the Republic of Ireland, reference should be made to IS813 and ICP3 and any guidance notes from Board Gais.
Failure to comply with the regulations nullifies ALL guarantees.
Parts:
Fig.1 Gas Stove Appliance Fig.2 Installation Manual / Warning Label
Fig.3 Burner Assembly
Standard Stove
Large Stove
Fig.6 Remote Control Handset
(Please refer to page 40)
Fig.4 Logs
Fig.5 Bag of embers
Fig.8 Interior Panel Boards
Standard Stove Large Stove
Fig.7 Stainless steel panels for the Large Stove models
2. Technical Data
Gas Type Natural Gas
Gas Connection Size 8.0mm O.D. tubing
Pilot Assembly THERMACO PG 82
Control System THERMACO TESCO1 Radio Frequency
Appliance Mass Range (kilograms) 79kg – 155kg
Gas
Type
Gas Category, Type
and Supply Pressure
Countries of Destination
AT
BG
CH
CY
CZ
DE
DK
EE
ES
FI
FR
GB
GR
NG
I
2H
- G20
at 20mbar
Gas
Type
Gas Category,
Type and Supply
Pressure
Countries of Destination
HR
IE
IT
LT
LU
LV
NO
PL
PT
RO
SE
SI
SK
TR
NG
I
2H
- G20
at 20mbar
Appliance
Gas
Type
Gas Category,
Type and Supply
Pressure
Injector
(1 per appliance)
Nominal
Heat
Input
kW,
(Gross)
Gas Rate m3/h
Efficiency
Class
Marking
Size
(Single
hole)
Standard Stoves:
Salisbury Beaumont Shoreditch Shoreditch LS Shoreditch XLS
NG
I
2H
G20 at 20mbar
I2E G20 at 20mbar
I
2E+
G20/G25 at
20/25mbar
1.45 1.45mm 3.4 0.315 2
Large Stoves:
Salisbury Beaumont Shoreditch Belgravia Shipton
NG
I
2H
G20 at 20mbar
I2E G20 at 20mbar
I
2E+
G20/G25 at
20/25mbar
2.0 2.0mm 5.6 0.53 2
Appliance NOx Class
NOx Concentration /
Limits mg/kWh
Standard 4 111
Large 3 172
3. Installation Parameters
This appliance must be installed in accordance with the rules in force, and used only in a sufficiently ventilated space. Consult instructions before installation and use of this appliance.
NOTE - Wear protective clothing when fitting or carrying works out on the appliance.
For your safety it is law that all gas appliances must be installed by a competent person, in accordance with the current gas safety regulations applicable in the country of use.
The installation must be carried out in accordance with the relevant local and national specifications and comply with current Building Regulations.
Chesney’s recommend the fitting of a Carbon Monoxide detector that conforms to EN 50291 wherever a gas appliance is installed.
Due to the unpredictability of the draught in existing flues and chimneys Chesney’s recommends the use of a liner for this product in accordance with local and national regulations.
NOTE - The flue must not be shared with any other appliance.
If the chimney has been used for solid fuel, the chimney must be swept before installation.
The flue must be fitted in accordance with local and national regulations.
Damper plates or restrictor plates must not be fitted in the flue.
The flue must be inspected by a competent person and passed for use with the appliance.
It is advised that a flue specialist inspect the flue system on an annual basis to ensure that the flue system is sound and the combustion products outlet (terminal) is clear of obstruction.
The flue system should only be fitted to the appliance where the chimney serving the appliance: a) Has passed a flue flow test to ensure that the flue is sound and without leaks; and b) Has been swept if previously used for solid fuel.
Do not install the appliance in a bathroom or a room that contains a bath or shower.
It is advised that provisions be made for the removal of the appliance without the need to dismantle the flue system.
Before installation, ensure that the local distribution conditions (identification of the type of gas and pressure) and the adjustment of the appliance are compatible.
Before the appliance is installed, the flue / chimney must be inspected to ensure that it is structurally sound and free from obstructions.
Ensure the builders opening and supports are made of non combustible and heat resistant material.
Do not cover the appliance and or do not wrap it in an insulation blanket or any other material
Do not make any changes to the appliance.
The gas connection must be in accordance with local and national regulations.
This appliance is intended for use on a gas installation with a governed meter.
Ventilation – GB appliances over 7kW (net) requires permanent ventilation and should be fitted in accordance with BS 5440-2 (latest version).
NOTE - Other countries may vary ensure ventilation requirements are in accordance with national regulations.
WARNING - SPILLAGE MONITORING SYSTEM
The pilot light and flame sensing device fitted to this appliance is also an atmospheric sensing device, this is not adjustable and must not be put out of action. If the pilot light is damaged or faulty it should only be replaced with an original genuine unit supplied by Chesney’s.
When using stone like materials and or plaster finishing, the chimney breast should dry for at least 6 weeks to prevent cracks.
The appliance is not fitted with an integral guard. It is recommended that a guard be used for the protection of young children, the elderly or infirm and also for normal use conforming to BS8423:2002, such that access to the hot appliance is minimised.
Do not place combustible materials directly in front of the appliance.
In case of a damaged or broken glass, do not use the appliance and isolate the gas to the appliance.
Clean the glass before you use the appliance in order to prevent dirt from burning on the glass.
10
All appliances are supplied with a metal data plate attached to it and must remain with the appliance for annual services.
The data plate is attached to the rear of the appliance (see fig.9) NOTE: DO NOT attempt to remove the data plate while the appliance is HOT!
Fig.9
11
4. Construction Information
Hearths
A hearth conforming to national regulations shall be provided for the stove extending to at least the front of the supporting legs, and to at least each side of the stove.
Chesney’s recommend a hearth footprint 50mm more on all 4 sides than the footprint of the appliance. The hearth shall have a minimum thickness of 12mm.
Emissions Exit Connection Types
The minimum chimney height is 3 meters from the spigot.
A smoke pellet can be used to test the flue for effectiveness of the draw, light the smoke pellet and place to the base of the chimney / liner. Check other parts of the dwelling (including loft areas) for leakage, down draught etc. If the smoke is drawn into the chimney / liner without problem, continue with the installation.
If there is little or no flow into the chimney preheat the chimney and repeat the smoke test. If there are still issues with the draw seek expert advice.
NOTE – The smoke test gives a fair idea on the draw, but is no guarantee that the products of combustion from the appliance will clear. A spillage test is also required after the installation.
If spillage occurs after installation contact the manufacturer for advice.
The appliance is designed to be installed into a Class 1 Conventional flue system that has been lined with a minimum 4” flue liner, or a factory made flue system conforming to BS 5440-1.
NOTE- The minimum flue liner is 3 meters from the spigot.
If the chimney exceeds 9m consideration must be given to condensation and the liner should be insulated. The maximum height should be governed by the draw on the individual flue during the effectiveness of smoke removal/testing of the flue.
12
Conventional Class 1 Chimney (lined only) / Factory made flue system conforming to BS 5440-1.
Fig.10 Installed into a chimney recess / builders opening.
Flue pipe connection direct to a flexible flue liner
Flue system to terminate with a flue terminal conforming to BS 5440-1
A flexible liner shall always be used to line the entire chimney
Flue pipe sealed to debris or register plate
Dilution air through integral draught divert
Integral chimney liner (where built)
13
Fig.11 Free standing installation connected to a factory made flue system.
Flue system to terminate with a flue terminal conforming to BS 5440-1
The flue system used should be in accordance with the appliance manufacturer’s installation requirements
Dilution air through integral draught divert
14
The Builders Opening
Use non combustible heat resistant materials for the chimney breast, including the top of the chimney breast, the material in the chimney breast and the back wall of the chimney breast. The construction must comply with all relevant regulations.
The appliance can be used with a sound Class 1 lined flue with a minimum 4” diameter. If the appliance is used with an existing lined chimney the minimum flue diameter must be 6” (152.4mm) or above to accommodate the 4” liner. (see fig. 12)
Fig.12 Minimum 7” unlined / Minimum 6” lined
Appliance distances and clearances
The minimum distances to combustibles are given in the table below. Distances to non-combustibles should conform to local and national building regulations.
Due to the nature of the appliance most part of it will become hot during normal operation, therefore the entire appliance is classed as a working surface.
Standard Gas Stove COMBUSTIBLES
Rear of appliance 150mm
Side of appliance 50mm
Above the appliance 250mm
Large Gas Stove COMBUSTIBLES
Rear of appliance 150mm
Side of appliance 120mm
Above the appliance 200mm
15
Gas Route
For your safety it is law that all gas appliances must be installed by a competent person, in accordance with the current Gas Safety regulations applicable in the country of use.
Ensure that the gas supply is capable of delivering the required amount of gas, and is in accordance with the rules in force.
When laying the gas pipe work check the fire unit’s gas inlet location to ensure a smooth run.
Lay the appliance in the desired area to note where the appliance’s gas inlet location to ensure a smooth run.
The gas inlet connection is mounted towards the front left of the appliance, this can be accessed via the stove door. The pipe should run under the appliance and connect into the inlet connection of the combined isolation / pressure test point valve. The gas pipe can be routed from any direction below the appliance.
An isolation valve or valves must be fitted near to the appliance in an accessible area, meeting all local and national regulations this is to allow the complete removal of the burner control assembly, for maintenance or repair.
Fig.13 Gas route
FRONT VIEW PLAN
GAS CONNECTION
16
5. Appliance Details
Fig.14 Appliance dimensions
Standard Gas Stoves A mm B mm C mm D mm
Beaumont 552 535 108 307
Salisbury 534 482 108 335
Shoreditch 543 478 108 294
Shoreditch LS 687 478 108 294
Shoreditch XLS 787 478 108 294
Large Gas Stoves A mm B mm C mm D mm
Beaumont 704 642 155 395
Belgravia 704 626 155 389
Shipton 634 608 155 379
Salisbury 653 570 155 428
Shoreditch 685 568 155 378
A
B
C
D
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