CHERRY Semiconductor CS5106 Service Manual

Features
Programmable Fixed
Frequency
Programmable FET Non-
overlap
Enable Lead
12V Fixed Auxiliary
Supply Control
Under and Overvoltage
Shutdown
Output Undervoltage
Protection with Timer
Master/Slave Clock
Syncing Capability
Sync Frequency Range
Detection
80ns PWM Propagation
Delay
20mA 5V Reference
Output
Small 24 lead SSOP
Package
Controlled Hiccup Mode
Package Options
CS5106
Multi-Feature, Synchronous plus Auxiliary
PWM Controller
CS5106
Description
The CS5106 is a fixed frequency, current mode controller with one single NFET driver and one dual FET, synchronous driver. The syn­chronous driver allows for increased efficiency of the main iso­lated power stage and the single driver allows the designer to devel­op auxiliary supplies for controller power as well as secondary side house keeping. In addition, because the synchronous drivers have programmable FET non-over­lap, the CS5106 is an ideal con­troller for soft-switched converter topologies.
The CS5106 is specifically designed for isolated topologies where speed, flexibility, reduced size and
reduced component count are requirements. The controller con­tains the following features: Undervoltage Shutdown, Overvoltage Shutdown, Programmable Frequency, Programmable Synchronous Non­Overlap Time, Master/Slave Clocking with Frequency Range Detection, Enable, Output Undervoltage Protection with Timer, 20mA 5V Output, 80ns PWM propagation delay, and Controlled Hiccup Mode.
The CS5106 has junction tempera­ture and supply ranges of -40ûC to 125ûC and 9V to 16V respectively and is available in the 24 lead SSOP package.
Applications Diagram
24 Lead SSOP
1
UVSD
OVSD
OAM
OAOUT
V
5REF
OUVDELAY
I
LIM1
RAMP1
V
FB1
V
SS
V
CC
GATE1
ENABLE
PROGRAM
SYNC
IN
SYNC
OUT
FADJ
DLYSET
I
LIM2
RAMP2
V
FB2
V
DD
GATE2B
GATE2
Rev. 10/27/98
48V to 3.3V Forward Converter with Synchronous Rectifiers
Cherry Semiconductor Corporation
2000 South County Trail, East Greenwich, RI 02818
Tel: (401)885-3600 Fax: (401)885-5786
Email: info@cherry-semi.com
Web Site: www.cherry-semi.com
A Company
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查询CS5106供应商
V
IN
C5
V
C1
C2
V
D1
D2
AUXS
SYNC
ENABLE
R4
AUXP
V
T1
R5
C7
IN
CS5106
UVSD
ENABLE
PROGRAM
OVSD V
SYNC
5REF
C3
IN
V
R8
Q1
R6
IN
D6
OAM
OA OUVDELAY I
LIM1
RAMP1 V V V GATE1
Q2
SYNC
OUT
FADJ
OUT
DLYSET
I
LIM2
RAMP2
V
FB1
FB2
GATE2B
SS
GATE2
CC
V
D3
C10
C9
R27
R1
R2
R3
C4
V
R13
AUXP
OUT
D5
C6
R7
R20
R15
D8
R14
C8
CNY17-4
T4
R26
V
IN
T3
D4
R23
SYNC
IN
R24
R25
DD
R9
R10
R11
R12
V
5REF
R21
R18
R17
C13
R19
L1
Q5
Q4
R16
C14
TL431
V
AUXS
Q7
Q6
T2
C11
D7
Q3
R22
V
C12
1
CS5106
2
Absolute Maximum Ratings
Lead Symbol Lead Name
V
MAX
V
MIN
I
SOURCE
I
SINK
UVSD Undervoltage Shutdown Input 6V -0.3V 1mA N/A
OVSD Overvoltage Shutdown Input 6V -0.3V 1mA N/A
V
5REF
5V Reference Output 6V -0.3V 150mA 25mA
OAM Error Amp Minus Input 6V -0.3V 250µA 1.2mA
OAOUT Error Amp Output 6V -0.3V 300µA 100mA
OUVDELAY Output Overcurrent Timer Capacitor 6V -0.3V 15µA N/A
I
LIM1
Auxiliary Primary Side Current Limit Input 6V -0.3V 10µA N/A
RAMP1 Auxiliary Primary Side Current Ramp Input 6V -0.3V 10µA N/A
V
FB1
Auxiliary Voltage Feedback Input 6V -0.3V 5µA 100µA
V
SS
Bootstrapped Power Input 20V -0.3V 2µA 0.5A Peak
300mA DC
V
CC
Main Power Input 20V -0.3V See Note 1 0.5A Peak
300mA DC
GATE1 Auxiliary FET Driver Output 20V -0.3V 0.5A Peak 0.5Peak
100mA DC 100mA DC
Gnd Ground 0V 0V 0.5A Peak N/A
300mA DC
GATE2 Synchronous FET Driver Output 20V -0.3V 0.5A Peak 0.5APeak
100mA DC 100mA DC
GATE2B Synchronous FET Driver Output B 20V -0.3V 0.5A Peak 0.5A Peak
100mA DC 100mA DC
V
FB2
Synchronous Voltage Feedback Input 6V -0.3V 10µA 100µA
RAMP2 Synchronous Primary Side Current Ramp Input 6V -0.3V 10µA N/A
I
LIM2
Synchronous Primary Side Current Limit Input 6V -0.3V 10µA N/A
DLYSET Gate Non-Overlap Programming Input 2.5V -0.3V 125µA N/A
FADJ Frequency Programming Input 2.5V -0.3V 125µA N/A
SYNC
OUT
Clock Master Output 6V -0.3V 50mA 100mA
SYNC
IN
Clock Slave Input 6V -0.3V N/A 1mA
PROGRAM Enable Programming Input 16V -0.3V 30µA N/A
ENABLE Enable Input 16V -0.3V 300µA N/A
Note 1: Current out of V
CC
is not limited. Care should be taken to prevent shorting VCCto Ground.
Operating Junction Temperature, TJ..................................................................................................................................... 150¡C
Operating Temperature Range, TA...............................................................................................................................-40 to 85¡C
Storage Temperature Range, TS...................................................................................................................................-65 to 150¡C
ESD (Human Body Model).........................................................................................................................................................2kV
Lead Temperature Soldering: Reflow (SMD styles only).............................................60 sec. max above 183¡C, 230¡C peak
CS5106
3
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Electrical Characteristics: TJ = -40¡C to 125¡C, V
SS
= 9 to 16V, V
5REFILOAD
= 2mA, SYNC
OUT
Free Running, unless other-
wise specified. For All Specs: UVSD=6V, OVSD = 0V, ENABLE = 0V, I
LIM(1,2)
= 0,V
FB(1,2)
= 3V,R
FADJ
= R
DLYSET
= 27.4k½.
V
SS
Supply Current Measure current into VSSwhen 16.00 23.00 mA
V
5REFILOAD
=0mA. 9V ² VSS² 13V.
Measure current into VSSwhen 16.00 25.00 mA V
5REFILOAD
=0mA. 13V < VSS² 16V.
Measure current into VSSwhen 16.00 30.00 mA V
5REFILOAD
=0mA. 16V < VSS² 20V.
Low V
CC
Supply Current Float VSS. Set VCC=7V & measure 1.50 3.50 mA
VCCcurrent while V
5REFILOAD
=0mA.
V
SS
TO VCCDIODE
Diode ON Voltage Measure VSS- VCC. 0.20 0.75 1.00 V
Reference
5V Internal Voltage Reference Measure V
REF
voltage when 4.85 5.00 5.15 V
I
REF
=0 and I
REF
=20 mA.
V
REF
OK Threshold Adjust V
REF
from 4.8V-4.0V until 4.30 4.55 4.70 V
PWM1,2 goes low.
Low V
CC
Lockout
VCCTurnon Threshold Voltage VCCincreasing until ICC> 3.5mA 7.00 7.25 7.50 V
V
5REFILOAD
= 0mA
VCCTurnoff Threshold Voltage VCCdecreasing until ICC< 3.5mA 6.30 6.70 7.10 V
V
5REFILOAD
= 0mA
Hysteresis Turnon - Turnoff 0.40 0.55 0.70 V
Clock
Operating Frequency1 Measure frequency from SYNC
OUT
. 485.0 512.0 540.0 kHz SYNCINInput Impedance Measure input impedance. 7.00 15.00 k½ SYNC
OUT
Output Low Voltage R
LOAD
= 2k½ to V
5REF
1.00 1.50 V
SYNC
OUT
Output High R
LOAD
= 2k½ to Gnd 3.50 4.20 V
Voltage
SYNCINDetect Frequency Verify SYNC
OUT
= SYNCIN, 425.0 555.0 kHz
R
LOAD
= 2k½ to Gnd
Max. Low SYNC Rej. Frequency Verify SYNC
OUT
= FCLK when 340.0 kHz
R
LOAD
= 2k½ to Gnd.
Min. High SYNC Rej. Frequency Verify SYNC
OUT
= FCLK when 690 kHz
R
LOAD
= 2k½ to Gnd.
SYNCINInput Threshold Functional Testing 0.90 1.85 2.90 V
Voltage Verify FCLK from 1.0V to 2.8V.
Main PWM Clock Pulse (GBD) - CLPH1
Width One Shot Pulse Width 80.0 100.0 120.0 ns
Aux PWM Clock Pulse (GBD) -CLPH2
Width One Shot Pulse Width 80.0 100.0 120.0 ns
Bias Supply Error Amplifier
Output Low Voltage V
SS
> 12.6V. Measure OAOUT 43.0 85.0 mV
voltage when sinking 1.0 mA.
Output High Voltage V
SS
< 11.4V. Measure OAOUT 4.55 4.75 V
voltage when sourcing 150µA.
Output High Source Current V
SS
< 11.4V. Measure OAOUT source 150.0 225.0 300.0 µA
current when OAOUT = 0.5V.
CS5106
4
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Electrical Characteristics: TJ = -40¡C to 125¡C, V
SS
= 9 to 16V, V
5REFILOAD
= 2mA, SYNC
OUT
Free Running, unless other-
wise specified. For All Specs: UVSD=6V, OVSD = 0V, ENABLE = 0V, I
LIM(1,2)
= 0,V
FB(1,2)
= 3V,R
FADJ
= R
DLYSET
= 27.4k½.
Bias Supply Error Amplifier: continued
Output Low Sink Current V
SS
> 12.6V. Measure OAOUT sink 3.0 20.0 50.0 mA
current when OAOUT = 2.5V. VSSSet Point Adjust VSSuntil OAOUT goes low. 11.60 12.25 12.80 V Large Signal Gain (GBD) 15.00 V/mV Unity Gain Bandwidth (GBD) 1.00 MHz Common Mode Input Range (GBD) 1.00 2.00 V
V
SS
Voltage
VSSReset Voltage Toggle ENABLE between Gnd & VCC,
then adjust VSSfrom 2.0V-0.8V until
OAOUT goes high. 1.00 1.40 1.80 V
Undervoltage Lockout
UVSD Turn On Adjust UVSD from 4.7V-5.3V 4.80 5.00 5.10 V
Threshold Voltage until GATE 1, 2 goes high.
UVSD Turn Off Threshold Adjust UVSD from 5.1V-4.3V 4.45 4.70 4.95 V
Voltage until GATE 1, 2 goes low. Hysteresis Turnon - Turnoff 0.20 0.27 0.40 V UVSD Input Bias Current Set UVSD=0V. Measure Current 0.20 0.50 µA
out of UVSD lead.
Overvoltage Lockout
OVSD Threshold Voltage Adjust OVSD from 4.7V-5.3V 4.85 5.00 5.15 V
until GATE 1, 2 goes low.
OVSD Input Bias Current Set OVSD=0V. Measure Current out 0.20 0.50 µA
of OVSD lead.
ENABLE & PROGRAM
ENABLE Lead Output Current Measure current out of 100.0 266.0 500.0 µA
ENABLE when ENABLE = 0V.
PROGRAM Lead Output Measure current out of 20.0 60.0 100.0 µA
Current PROGRAM when PROGRAM = 0V. PROGRAM Threshold ENABLE = Gnd. Adjust 1.20 1.40 1.60 V
Voltage PROGRAM from 1.0V - 1.8V
until GATE 1, 2 goes high.
ENABLE Threshold Voltage PROGRAM = Gnd. 1.20 1.40 1.60 V
Adjust ENABLE from 1.0V - 1.8V until GATE 1, 2 goes high.
Output Undervoltage Delay
OUVDELAY Charging Set OUVDELAY = 1V, V
FB1
= 4.4V 7.50 10.00 12.50 µA
Current Measure OUVDELAY I
CHARGE
.
OUVDELAY Latchoff Voltage Toggle ENABLE between Gnd & VCC, 4.80 5.00 5.20 V
then adjust OUVDELAY from
4.7V - 5.3V until GATE 1, 2, goes low.
OUVDELAY Set Current OUVDELAY = VOCLO + 50mV 0.50 1.00 mA
Measure current into OUVDELAY.
V
FB1
Charge Threshold VSS=1V. Toggle ENABLE between 4.05 4.22 4.40 V
Gnd & VCC, adjust V
FB1
from 3.8V - 4.6V
until GATE 1, 2 goes low.
V
FB2
Charge Threshold V
SS
= 1V. Toggle ENABLE between 3.90 4.15 4.35 V
Gnd & VCC, adjust V
FB2
from 3.8V - 4.6V
until GATE 1, 2 goes low.
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