Chemglass CLS-3859 User Manual

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3800 North Mill Road  Vineland, NJ 08360  USA
Tel: [phone]  Fax: [phone]
Web: www.cglifesciences.com

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Rev. C

Page 2

Contents:

General Description…………………………………………………… page 3
Specifications……………………………………………………page 3
Features………………………………………………..………...page 3
Available Options………………………………………..……..page 3
Unpacking Instructions…………………………….………………….page 3
Figure 1 – Overview Drawing………………………………… page 4
Operating Instructions…………………………………………….…..page 4
Figure 2 – Rear Panel…………………………………………..page 5
Figure 3 – Front Panel………………………………………… page 5
Motion Alarm Instructions……………………………………………. page 6
General Description…………………………………………… page 6
Operating Instructions……………………………….……….. page 6
Figure 4 – Motion Alarm……………………………………… page 6
Battery Back-Up Instructions………………………………………. page 7
General Description…………………………………………… page 7
Operating Instructions……………………………….……….. page 7
Figure 5 – Battery Back-Up..………………………………… page 7
Troubleshooting and Service………………………………….……. page 8

Common Troubleshooting Tips………………………….….. page 8
Preventive Maintenance Suggestions………………………page 8
Reset Mains Circuit Breaker………..……………………….. page 8
Figure 6 – Roller Deck………………..……………………….. page 8
Parts Diagrams…………………………………………………. page 9

CGLS Warranty and Limitations of Liability……………………….. page 11

Page 3

General Description

Unpacking Instructions

Example: Serial Number

The CG Life Sciences Cell Production Roller Apparatus is designed for use in the production of
various attachment cells. The units are available in 106 (850cm²) bottle positions to provide
over 90,000cm² of surface area. Units have been engineered for maximum reliability. Our
rollers are formulated from a chemical resistant, non-slip EDPM rubber. All units feature a
solid state control with a heavy-duty maintenance free DC brushless motor. The entire frame
is powder coated aluminum for durability and cleanliness. All models also feature angled
rubber bumpers and rear guards. All Position Drive is standard on all units to prevent any
lightweight bottles from slipping.

Specifications:

 Speed Range: 0.1 – 3.5 rpm
 Dimensions CLS-3859-011 (HxWxD): 75 ¾”x 32 ¼” x 25 ½” (192.22cm x 81.9cm

x 64.8cm) including bumpers

 Weight: 210 lb (95.25 kg)
 Rating: CLS-3859-011, 115VAC fused at 2 amps, same with Alarm option and/or

Battery Back-up option

 Rating: CLS-3859-011E, 240VAC fused at 2 amps, same with Alarm option

and/or Battery Back-up option

Features:

 Steel reinforced Polyurethane timing belts maintain durability and precise roller

rotation

 Unit retains last rpm set value when turned on
 Brushless DC “maintenance free” Motor
 Accommodates standard roller bottles (110-120mm diameter)

Available Options:

 Battery Back-Up system – allows up to 36 hours of uninterrupted rotation should

there be a loss of power, or, if the unit needs to be moved without interrupting
roller rotation

 Rotation Alarm – Two motion sensors located at the last two rollers will depict

any stoppage in roller motion, sounding an audible alarm as well as illuminating a
red l.e.d on the front panel. A remote alarm output connector allows the user to
connect to an external alarm system.

Unpack the Roller Apparatus carefully. Be certain to retain the warranty information, all
packing material and operations manual(s). Record the serial number of the unit, located on
the side of the control box.

All damage claims must be initiated with the delivering carrier within five (5) days of
receipt of the product.

Page 4

Operating Instructions

Figure 1: Dimensional Overview Drawing

This unit must only be connected to the correct voltage supply receptacle.

1. Versa-Roll™ Roller Apparatus is shipped complete and ready for operation. With the
unit turned off (rocker switch in the “OFF” position), plug the power cord into an
appropriate outlet (one providing power at the rated voltage and frequency).

2. The Roller Apparatus can be locked into position by pressing down on the two locking
casters on the front of the unit.

3. Carefully position bottles between rollers with bottle cap facing towards front of unit.

4. Press the power switch to “ON” position. The display will illuminate indicating that the
unit is in operation. SEE FIGURE 2.

5. To operate, press the (V- Λ) arrow keys to select the desired the rpm’s - the green
smaller display will change. Once the rpm value is obtained release the (V- Λ) arrow key
and the display will flash for a few seconds and then store that value. SEE FIGURE 2

6. The white larger display will then adjust to the set value (ramp up or down).