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3800 North Mill Road Vineland, NJ 08360 USA
Tel: 1-800-843-1794 Fax: 1-800-922-4361
Web: www.cglifesciences.com
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Rev. D 5-30-13
Page 2
Page 2
Contents:
General Description…………………………………………………… page 3
Specifications……………………………………………………page 3
Features………………………………………………..………...page 3
Available Options………………………………………..……..page 3
Unpacking Instructions…………………………….………………….page 3
Figure 1 – Overview Drawing………………………………… page 4
Operating Instructions…………………………………………….…..page 4
Figure 2 – Rear Panel…………………………………………..page 5
Figure 3 – Front Panel………………………………………… page 5
Motion Alarm Instructions……………………………………………. page 6
General Description…………………………………………… page 6
Operating Instructions……………………………….……….. page 6
Troubleshooting and Service………………………………….……. page 7
Common Troubleshooting Tips………………………….….. page 7
Preventive Maintenance Suggestions………………………page 7
Reset Mains Circuit Breaker………..……………………….. page 7
CGLS Warranty and Limitations of Liability……………………….. page 8
Page 3
Page 3
General Description
Unpacking Instructions
The CGLS Cell Production Roller Apparatus is designed for use in the production of various
attachment cells. The units are available in 10 bottle positions up to 50 bottle positions. Units
have been engineered for maximum reliability. Our rollers are formulated from a chemical
resistant, non-slip EDPM rubber. All units feature a solid state control with a heavy-duty
maintenance free DC brushless motor. The entire frame is powder coated aluminum for
durability and cleanliness. All models also feature rubber bumpers and rear guards. Units
have a detachable power cord for ease of maneuverability. All Position Drive is standard on all
units to prevent any lightweight bottles from slipping.
Specifications:
Speed Range: 0.2 – 6.0 rpm
Dimensions CLS-3855-010 (HxWxD): 70 ¼”x 32 ¼” x 25 ½” (178.4 x 81.9 x
64.8cm) including bumpers
Weight: 210 lb (95.25 kg)
Rating: CLS-3855-010, 115VAC fused at 2 amps, same with Alarm option
Rating: CLS-3855-010E, 240VAC fused at 2 amps, same with Alarm option
Features:
Steel reinforced Polyurethane timing belts maintain durability and precise roller
rotation
Locking Speed Control Knob to prevent unintentional changes to speed setting
Brushless DC “maintenance free” Motor
Accommodates standard roller bottles (110-120mm diameter)
Available Options:
Battery Back-Up system – allows up to 18 hours of uninterrupted rotation should
there be a loss of power, or, if the unit needs to be moved without interrupting
roller rotation
Rotation Alarm – 2 motion sensors will depict any stoppage in roller motion,
sounding an audible alarm as well as a flashing l.e.d on the front panel
Slow Speed Kit – allows roller rotation down to .1 rpm’s
Unpack the Roller Apparatus carefully. Be certain to retain the warranty information, all
packing material and operations manual. Record the serial number of the unit, located on the
lower right corner of the front panel.
All damage claims must be initiated with the delivering carrier within five (5) days of
receipt of the product.
Page 4
Page 4
Operating Instructions
Figure 1: Overview Drawing
This unit must only be connected to the correct voltage supply receptacle using the
supplied detachable power cord or one with same voltage and amperage requirement
1. Versa-Roll™ Roller Apparatus is shipped complete and ready for operation. With the unit
turned off (rocker switch in the “OFF” position), plug the detachable power cord into the power
inlet located in the rear of the unit. SEE FIGURE 2. Plug the opposite end into an appropriate
outlet (one providing power at the rated voltage and frequency).
2. Carefully position bottles between rollers with bottle cap facing towards front of unit.
3. Press the power switch to “ON” position. The switch will illuminate indicating that the unit is
in operation. SEE FIGURE 3.
4. To operate, turn the speed control knob to set the desired rpm value. The units are designed
to operate within a range of .2 - 6 rpm. Adjust the speed by turning the speed control knob, CW
to increase speed, CCW to decrease it. The unit will ramp up (or down) to your selected
speed. Turn the “LOCK” ring clockwise about an eighth of a turn to prevent any inadvertent
changes to the set speed. Turn the “LOCK” ring counterclockwise to unlock the speed control
knob. SEE FIGURE 3.
Page 5
Page 5
Main Power
Switch
90-240VAC,
50/60Hz
Speed Control
Knob with Lock
Feature
Remote Alarm
Comm. Port
(OPTIONAL)
Main Circuit
Breaker
2A/250V
INPUT
Receptacle
Serial Number
RPM Display
Motion Alarm
L.E.D.’s
(OPTIONAL)
Figure 3: FRONT PANEL
Battery
Back-Up
(OPTIONAL)
Motion Alarm
Silence Button
(OPTIONAL)
Figure 2: REAR PANEL
Page 6
Page 6
Motion Alarm Instructions
Figure 4: Alarm Option
Press to silence Alarm
Blinks indicating alarm
function is on
Alarm state triggered if
illuminated
Relay is switched if alarm is
activated
- Option
General Description:
The Motion Alarm circuit monitors the Roller Apparatus to verify the continuous motion of the
roller shafts. Should the motion stop an alarm indicator will illuminate on the front panel and
an audible alarm will sound.
Operation:
The alarm circuit is shown working by the blinking yellow / green l.e.d., labeled “MOTION
SENSOR” located on the front panel – see figure 4. The blinking yellow / green l.e.d. indicates
the circuit is receiving pulses from the sensors. If a pulse is not received within 2 ½ minutes,
then the alarm is triggered. The red l.e.d. is illuminated – labeled “MOTION ALARM”, an 85 dB
audible alarm is sounded, and the “REMOTE ALARM OUTPUT” relay is switched.
The “ALARM SILENCE” push button is also located on the front panel – see figure 4. When
the alarm has been activated, pressing this button will silence the audible alarm, turn off the
ALARM l.e.d. and switch the Alarm Output relay. The alarm circuit remains off until it is reset.
The circuit may be reset by cycling the power or re-establishing the roller motion.
Page 7
Page 7
Troubleshooting and Service
Figure 5: Roller Deck
All-Position-Drive Belts
All-Position-Drive Belts
Bearing/Bottle Stop
Free Rotation
In the event that a problem develops with any CGLS product, DO NOT attempt to perform any
service on the unit without first contacting the CGLS Customer Service Department at 1-800843-1794. Unauthorized servicing may void the warranty. CGLS will supply information on
minor repairs upon request. In any correspondence to CGLS concerning these units, please
include the catalog number (CLS-3855-xxx) and the serial number, which may be found in the
lower right corner of the front panel.
WARNING: POTENTIAL SHOCK HAZARD EXISTS WHEN FRONT OR REAR COVER IS
REMOVED.
DISCONNECT POWER CORD BEFORE SERVICING.
Common Troubleshooting Tips
1. Unit does not turn on:
a. Check condition of Mains Circuit Breaker.
b. Ensure power cord is fully inserted into “INPUT Receptacle” located in rear of
unit.
c. Ensure power cord is fully inserted suitable power outlet.
d. Verify power outlet
2. Unit turns on but there’s no rotation:
a. Verify movement of drive belts, located in rear of unit. Ensure set screws are
tightened
3. Contact CGLS for additional troubleshooting assistance.
Reset Circuit Breaker – Depress tripped circuit breaker located on front panel. If circuit
breaker does not reset then contact CGLS for assistance.
Preventive Maintenance Suggestions
1. Check All-Position-Drive (APD) Belts for any surface cracking or loss of tension every
12 months. Check every 6 months if used in CO2 incubator. Replace as necessary
(p/n: ELE-045-009). Note – 4 APD belts are used per deck, see figure 5.
2. Inspect Bearing/Bottle Stop for free rotation every 12 months. Check every 6 months if
used in CO2 incubator. Temporarily remove belts to check for free rotation, see figure
5. Note – 12 Bearing/Bottle Stops per deck.
3. Periodically inspect Rubber Roller for damage caused by broken or chipped bottles.
Replace as needed.
4. Periodically ensure that all pulley set-screws are secure.
Page 8
Page 8
CGLS WARRANTY AND LIMITATION OF LIABILITY
Rubber Roller
CGLS warrants to the original purchaser, its products to be free from defects in materials and
workmanship for a period of two (2) years from the date of shipment, unless otherwise
specified. Our obligation under this warranty is limited to, at our option, repair or replace any
defective part or parts, which shall be returned to us. CGLS takes no responsibility for
damage to merchandise in transit. All such claims must be submitted to the carrier. This
warranty shall not apply to any equipment or parts which have been repaired or altered outside
our factory, or subjected to misuse, negligence, accidents, faulty or unauthorized repairs or
modifications. In addition, CGLS, shall not be responsible to the original purchaser or any other
party or parties for bodily or property loss, damages, or injuries of any kind or nature through
either direct or indirect use of the product. This warranty is made expressly in lieu of any and
all other warranties, expressed or implied, or statutory as to the merchantability, fitness for
purpose sold, description, quality, productiveness or any other matter. All other such
warranties are specifically excluded.
SHIPMENTS
All items are shipped F.O.B. Vineland, New Jersey with the charges prepaid and added to the
invoice. Special shipping instructions should accompany your order. We will select the best
method if none is specified. Air shipments are available for an additional charge. Delivery of
large products shall be to the customer’s loading dock. It is the customer’s responsibility to
arrange movement from the loading dock to the site of use, unless otherwise agreed to
by CGLS. Products requiring special or crating may incur additional handling fees.
CGLS takes every reasonable precaution to ensure that its products arrive without damage.
However, occasionally damage may occur during the shipment of a product. For this reason, it
is imperative that Purchaser examine each product immediately upon receipt. In the event the
Purchaser detects any damage to the product, Purchaser shall immediately notify CGLS and
the carrier who delivered the product. Failure to notify CGLS and the carrier of any damage
within five (5) days of receipt of the product shall constitute a waiver of any claim for
damage to the product. The freight carrier shall be exclusively responsible for any damage
which occurs during shipment.
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