Chemglass CG-1993-T User Manual

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Magnetic Hotplate-Stirrer with Timer
User Manual
OptiMag-ST Magnetic H otplate-Stirrer with Timer
Please read the User Manual carefully before use, and follow all operating and safety instructions!
Technical specifications and outline are subject to change without prior
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Contents
Service ............................................................................ 1
Warranty ......................................................................... 1
1 Safety Instructions .................................................. 2
2 Proper Use .............................................................. 3
3 Inspection ................................................................ 4
3.1 Receiving Inspection ............................................ 4
3.2 Listing of Items ..................................................... 4
4. Control .................................................................... 4
4.1 Control elements ................................................... 4
4.2 Display .................................................................. 2
5 Trial Run ................................................................. 2
6 Function: Heating ................................................... 3
6.1 Working with external temperature sensor ........... 4
6.2 Residual heat warningHOT .......................... 4
7 Stirring .................................................................... 5
8 Timer ...................................................................... 5
9 Remote Control ....................................................... 5
10 Faults ...................................................................... 6
11 Maintenance and Cleaning ..................................... 6
12 Associated Standards and Regulations ................... 7
13 Specifications .......................................................... 8
14 Ordering information ............ Error! Bookmark not
defined.
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Preface

Welcome to the “(Hotplate) Timer Magnetic Stirrer User Manual”. Users should read this Manual carefully, follow the instructions and procedures, and be aware of all the cautions when using this instrument.

Service

When service is required, please contact our Service Department or local distributor for technical support:
Chemglass Life Sciences 3800 N Mill Road Vineland, NJ 08360 USA 1-800-843-1794 www.chemglass.com
Please provide the customer care representative with the
following information
Certification
• Description of problem (i.e., hardware or software)
• Methods and procedures adopted to resolve the problems
• Your contact information

Warranty

This instrument is warranted to be free from defects in materials and workmanship under normal use and service, for a period of 24 months from the date of invoice. The warranty is extended only to the original purchaser. It shall not apply to any product or parts which have been damaged on account of improper installation, improper connections, misuse, accident or abnormal conditions of operation. For warranty claims please contact your local supplier. You may also send the instrument directly to manufacturer, enclosing the invoice copy and by giving reasons for the claim.
• Serial numberon the rear panel
1
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1 Safety Instructions

Warning!
ng instructions carefully
instrument.
Caution when touch the housing parts and
the residual heat after
Make sure that the electrical socket is
use.
Read the operati
before use.
Ensure that only trained staff work with the
• When operating wear personal safety protection to avoid the risk from:
• Use the instrument in a spacious area on a stable, clean, non-slip, dry and fireproof surface. Do not operate the instrument in explosive atmospheres, with hazardous
Risk of burn!
the hotplate which can reach temperature of 340°C.
Pay attention to
switching off.
Protective ground contact
- Splashing and evaporation of liquids
- Release of toxic or combustible gases
grounded (protective ground contact) before
substances or around water.
• Gradually increase the speed, reduce the speed if:
- Stirring bar breaks away due to high speed
- The instrument is not running smoothly, or the
container is not centered on the plate
• Temperature must always be set to at least 50 the flash point of the media used.
• Be aware of hazards due to:
- Flammable materials or media with a low boiling
temperature
- Overfilling of media
- Unsafe container
• Process pathogenic materials only in closed vessels.
• If the case of the stirrer bar is PTFE, please note
- Elemental fluorine, three fluoride and alkali metals will corrode the PTFE and Halogen alkanes make it expand at room temperature
- Molten alkali,alkaline earth metals or their solution, as well as the powder in second and third ethnic of the
Periodic Table of Elements will have chemical reaction with PTFE when temperature reaches 300 ~ 400C .
• Check the instrument and accessories prior to each use.
2
C lower than
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Do not use damaged components. Safe operation is only
>100mm
>100mm
guaranteed with the accessories listed in the “Accessories”
section. Accessories must be securely attached to the device and must be removed when not in use. Always disconnect the power before fitting accessories.
• When using the external temperature sensor, the tip of the measuring sensor must be at least 5-10mm from vessel’s bottom and wall.
• The instrument can only be fully disconnected from the main power supply by turning off the main or disconnecting the plug.
• The voltage stated on the label must correspond to the main power supply.
• Ensure that the main power supply cable does not touch the hotplate. Do not cover the device.
• The instrument must only be operated by adults.
• Keep away from high magnetic fields.

2 Proper Use

The instrument is designed for mixing and/or heating liquids in laboratories:
Do not use more than 2000 meters above sea level
Temperature between 0and 40
Installation Type: Product is designed to connect the
indoor outlet, where voltage fluctuation is not more than ±10% compared with normal.
Observe the minimum distances between multiple
units, and distances to the rear wall and above the assembly (min. 100 mm).
Figure 1 This device is not suitable for using in residential areas or other constraints mentioned in Chapter 1.
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3 Inspection

4. Control

3.1 Receiving Inspection

Unpack the equipment carefully and check for any damage which may have arisen during transport. Please contact manufacturer/supplier for technical support.
Note:
If there is any apparent damage to the unit, do not attempt to operate.

3.2 Listing of Items

The package includes the following items:
Items
Main unit 1 Power cable 1 Stirrer bar 1
User Manual 1
Table 1
Qty

4.1 Control elements

Figure 2 LCD Digital Hotplate Timer Magnetic Stirrer
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Figure 3
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Items Descriptions
followed by Temperature
the parameter setting
When the heating function is
function is
function is
switch
Turning the knob, switches the parameters setting interface,
Function switch knob
LCD
setting, Speed setting, Timer setting, switching cycle. Pressing the knob turns the three setting options on/off.
Timer knob timer
Power
When the timer switched ON, the LED Timer is lit.
Switch ON or OFF.
Table 2
Digital Hotplate
Parameter setting knob
Timer Magnetic
LCD display
Stirrer
Heating knob Heat
Stirring knob Stir
At interface, set the parameter by turning the knob. Pressing the knob turns on the initializer.
LCD displays the real-time working state and all settings.
switched ON, the LED Heat is lit.
When the stirring switched ON, the LED Stir is lit.
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4.2 Display
Characters
Descriptions
Displays HOT warning if the plate temperature is above 50°C after
Timer parameter when the timer
function is switched
Note
the stirring knob, it displays stirring speed and
Rated value/Real
Probe
Remote
value
If both heating and stirring functions have been started at the same time, heat display always has higher priority. If in this case speed is changed via
Display when using external probe. Display when using remote control. Display values in when heating or stirring or timer ON.
Table 3
Figure 5
Temp & °C
Stir
Hot
Timer
Displays temperature when the heating function is switched ON. Displays stirring speed when the stirring function is switched ON.
switching OFF the heating function.
function is switched ON.
reverts to temperature after 5 seconds.

5 Trial Run

Make sure the required operated voltage and power
supply voltage match.
Ensure the socket is properly grounded.
Plug in the power cable, ensure the power is on and
begin initializing.
Add the medium into the vessel with an appropriate
stirring bar.
Place vessel on the work plate.
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Set the target stirring speed and begin.
Observe the stirring bar and LCD display.
Set the target temperature and start heating.
Observe the real temperature on LCD display.
Set the timer.
Timer ends, the heating function stops.
Stops stirrer function.
If these operations above are normal, the device is ready to operate. If these operations are not normal, the device may be damaged during transportation, please contact manufacturer/supplier for technical support.
Warning !
Do not remove the vessel when the instrument is operating.

6 Function: Heating

The device is controlled by digital temperature control technology, which has two separate safety circuits. The hotplate is kept at a constant temperature by a digital control circuit. The hotplate temperature can also be controlled from a separate, adjustable safety circuit. The two temperature sensors (PT1000) internal for temperature control are built into the hotplate. The single external
PT1000 can control the temperature of sample.
Plug in the external PT1000.
Set the temperature via rotating the temperature
control knob slowly to the target value, press parameter set knob and switch on the heating function.
When the heating function is switched on, the LED
“Heat” will light up and the LCD will display the actual temperature.
The set temperature will be displayed on the
right-hand side of the LCD as well as Temp and °C characters.
The heating function is switched on or off by pushing
heating knob. Instrument is turned on for the setting zone temperature setting when the last shutdown temperature, the common case, set the heating temperature display the actual temperature may have the following differences:
- Hotplate center and outer edge.
- The sample container and the container.
In order to ensure the accuracy of the liquid temperature inside the container, please use the PT1000 external temperature sensor.
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6.1 Working with the PT1000 external
temperature sensor
following at this time:
Turn off the power
Ensure the external temperature sensor is positioned
sample container correctly
Turn on the power, set the target temperature and
switch on the heating function
If the unit is still not functioning correctly, please
contact manufacturer/supplier
Figure 6
The PT1000 external temperature sensor is the manufacturer’s optional accessory. If the sensor is plugged in, “Probe” will be sho wn on the digital d isplay to indica te the sensor is operating. The setting value of external temperature sensors and actual temperature are displayed. The safety circuit controls hotplate temperature. Comparing with the temperature control of the hotplate, the external temperature sensor can control the medium’s temperature more precisely. The external temperature sensor must be put in sample container, if detect anomalies, heating will automatically shut down. Please do the

6.2 Residual heat warning(HOT)

In order to help prevent the risk of burns from the hotplate, this instrument has a residual heat warning function. When the heating function is switched off (and the power cord is still plugged in) and the heating plate temperature is still above 50°C, “Hot” will flash to warn that it is unsafe to touch.. When the hotplate temperature drops to below 50°C, the display will automatically switch off. To completely turn off the unit, pull out the plug. When the plug is pulled out, the residual heat warning function will not function.
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7 Stirring

The “stirring” function is switched on or off via rotating stirring knob. The speed is set on the knob (100 to 1500 rpm in steps of 10 rpm). When both the heating function and stirring are switched on and the above operations are completed, the LCD will shift to the speed value and revert back to the temperature value in about 5 seconds. The last speed value set is displayed.

8 Timer

Turn the Function switch knob to time set interface, turn the parameter set knob to target time, press parameter set knob, to switch on timer function. Attention: The heating and stirring function can be switched on at the same time only when setting the timer function. Otherwise, only the stirring function can be switched on.

9 Remote Control

Figure 7
The unit can be controlled from an external PC (using the third-party software) v ia the RS232C serial interface fitted to the unit. Data communication from laboratory instrument to computer is only possible on demand of the computer.
The functions of the interface lines between laboratory
instrument and automation system are selected from
the specified signals of the EIA-standard RS232C,
corresponding with DIN66020 Part 1. The allotment of
the bushing can be taken from Figure 7.
Transmission method: Asynchronous signal
transmission in start-stop-operation.
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Mode of transmission: Fully Duplex. 1 start bit; 7
materials
Water containing surfactant / Isopropyl alcohol
Cosmetics
Water containing surfactant / Fuels
Water containing surfactant
character bits; 1 parity bit [straight (even)); 1 stop bit
Transmission speed: 9600 bit/s
Note:
Forbid to insert or remove the RS232C communication line when switch on!

10 Faults

Instruments can’t be powered ON
- Check whether the power line is unplugged
- Check whether the fuse is broken or loose
Fault in power during self-test
- Switch OFF the unit, then switch ON and reset
the instruments to factory default setting.
Stir speed cannot reach set point
- Excessive medium viscosity may cause abnormal
speed reduction of the motor
Unit cannot be powered off when switched off.
- Check if the residual heat warning function is still
ON and hotplate temperature is above 50℃ (the LCD still work and “Hot” flash).
If these faults are not resolved, please contact manufacturer/supplier.

11 Maintenance and Cleaning

Correct usage and maintenance of the equipment can extend the service life of equipment. Please keep the instrument dry and clean, quickly remove and overflowing liquid, use non-abrasive cleaner to clean up the outer surface, please do not connect with the power supply if wet. If wet solids or liquid enter into the instrument, please disconnect the power supply and do not use, contact the manufacturer/supplier for more advice.
Do not use a spray cleanser on the instrument when
cleaning.
Unplug the power cord when cleaning.
Only use recommended cleansers:
Dyes Isopropyl alcohol
Construction
Isopropyl alcohol
Foodstuffs Water containing surfactant
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Construction in accordance with the following safety standards:
Construction in accordance with the following EMC
EN 61326-1
Associated EU guidelines:
EMC-guidelines: 89/336/EWG
Repairing equipment must be cleaned and
contamination of dangerous
condition at dry, clean,room temperature,
Before using other method for cleaning or
decontamination, the user must ascertain with the manufacturer that this method will not harm the instrument. Wear the proper protective gloves during cleaning of the instrument.

12 Associated Standards and Regulations

Note:
Electronic equipment cannot cleaned with a
detergent cleaner.
avoid the
substances, put the equipment into original package box and returned.
When the equipment hasn’t been used for
long time, please leave it in power-off
EN 61010-1 UL 3101-1 CAN/CSA C22.2(1010-1) EN 61010-2-10
standards:
Instrument guidelines: 73/023/EWG
stable environment.
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13 Specifications

Stirring point position quantity
1
Max. stirring quantity (H2O) [L]
20
[W]
Heating power [W]
500
[°C]
Residual heat warning
50℃
Set time limits
1min-99h 59min
Temperature display accuracy
±0.1
Items Voltage [VAC] 200-240 / 100-120 Frequency [Hz] 50 / 60
Power [W] 550
Max. magnetic bar [Lר, mm] Motor type Brushless motor Max. power input of motor [W] 18 Max. power output of motor
Speed range [rpm] Rotary speed display LCD Plate material Stainless steel Dimensions of workplate (mm)
Temperature range [°C]
Temperature display [°C] LCD
Digital model
80×10
10
100-1500
Ø 135
Room temperature -
340, Step:1
The safety temperature of the hotplate [℃]
Temperature sensor in medium PT1000 Control accuracy of heating
temperature with temperature sensor [℃]
Dimensions [WxDxH ,mm] 280x160x85 Weight [kg] 2.8 Permitted ambient temperature [°C] Permitted relative humidity 80% Protection class acc. to DIN 60529 RS232 interface Yes
Table 4
360
±0.2
5 – 40
IP42
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