Chemglass CG-1969-M User Manual

Alternative Setup: Combination

Outlet

Close-up

Inlet

Close-up

Inlet Manifold with :

1. Attach the supplied 3ft Triple Insulated Flexible Hose to back port of manifold block
and attach plug to front port of manifold block. All NPT threads must be sealed with
supplied thread sealant.

2. Mount Inlet Manifold to left or right S.S. upright.

3. Attach the hose to the reactor inlet using a Beaded Pipe Coupling (sold separately).
Tighten coupling to proper torque setting.

4. Attach circulator hose (sold separately) to bottom of inlet manifold block via the M16
or M30 thread. Hand tighten plus 1/4 turn with wrench.

Outlet Manifold with 2” Pressure Gauge & Pressure Relief Valve:

1. Attach the supplied 4ft long Triple Insulated Flexible Hose to back port of manifold
block and attach plug to front port of manifold block. All NPT threads must be sealed
with supplied thread sealant.

2. Mount Outlet Manifold to left or right S.S. upright.

3. Pressure valve may need to be positioned so that the 3/8” OD overflow hose barb is
pointing back. This may require breaking the seal on the thread.

4. 15 PSI pressure gauge can be easily rotated to face forward by loosening the swivel
locking nut. Be sure to re-tighten with a wrench.

5. Attach the hose to the reactor outlet using a Beaded Pipe Coupling (sold separately).
Tighten coupling to proper torque setting.

6. Attach circulator hose (sold separately) to bottom of outlet manifold block via the M16
or M30 thread. Hand tighten plus 1/4 turn with wrench.

SETUP INSTRUCTIONS
High Flow Manifold System For
Process Reactors 10L Thru 50L

CG-1969-M-01 thru M-07

Inlet Manifold Outlet Manifold

General Specifications:

 Temperature limitations on manifolds are -60 to 200°C.
 Cracking Pressure On Relief Valve is 10 ± 1 PSI (12 Gallon/min)
 GREEN Inlet Hose is restricted to 5/8in. diameter

3800 North Mill Road • Vineland, NJ 08360
Phone: [phone] • Fax: [phone]

Rev C 080707

[e-mail] • www.chemglass.com

Triple Insulated Flexible Hose

Outlet

Standard Setup: Left Handed

Alternative Setup: Right Handed

Inlet

This Is Our Standard Manifold Setup. All NPT Threads Are Sealed With Supplied
Thread Sealant. The Hose Port And Plug Opposite Hose Port Are Not Assembled,
And Will Need To Be Sealed Prior To Use. If An Alternative Setup Is Needed,
These Parts Will Need To Be Moved. The pressure gauge can be easily rotated to
face forward by loosening the swivel locking nut. Be sure to re-tighten with a
wrench. PLEASE NOTE: THREAD SEALANT IS NOT TO BE USED ON M16 OR
M30 THREADS.

Inlet Manifold:

1. Attach the supplied 3ft Triple Insulated Flexible Hose to back port of manifold block
and attach plug to front port of manifold block. All NPT threads must be sealed with
supplied thread sealant.

2. Mount Inlet Manifold to left S.S. upright.

3. Attach the hose to the reactor inlet using a Beaded Pipe Coupling (sold separately).
Tighten coupling to proper torque setting.

4. Attach circulator hose (sold separately) to bottom of inlet manifold block via the M16
or M30 thread. Hand tighten plus 1/4 turn with wrench.

Outlet Manifold with 2” Pressure Gauge & Pressure Relief Valve:

1. Attach the supplied 4ft long Triple Insulated Flexible Hose to back port of manifold
block and attach plug to front port of manifold block. All NPT threads must be sealed
with supplied thread sealant.

2. Mount Outlet Manifold to left S.S. upright.

3. Pressure valve may need to be positioned so that the 3/8” OD overflow hose barb is
pointing back. This may require breaking the seal on the thread.

4. 15 PSI pressure gauge can be easily rotated to face forward by loosening the swivel
locking nut. Be sure to re-tighten with a wrench.

5. Attach the hose to the reactor outlet using a Beaded Pipe Coupling (sold separately).
Tighten coupling to proper torque setting.

6. Attach circulator hose (sold separately) to bottom of outlet manifold block via the M16
or M30 thread. Hand tighten plus 1/4 turn with wrench.

Pressure Gauge can

be easily rotated to

face forward by
loosening the swivel
locking nut. Be sure

to re-tighten with

wrench.

*** WARNING: GREEN RESTRICTOR HOSE TO BE

USED ON INLET ONLY ***

Inlet Manifold

1. Attach the supplied 3ft Triple Insulated Flexible Hose to back port of manifold block
and attach plug to front port of manifold block. All NPT threads must be sealed with
supplied thread sealant.

2. Mount Inlet Manifold to right S.S. upright.

3. Attach the hose to the reactor inlet using a Beaded Pipe Coupling (sold separately).
Tighten coupling to proper torque setting.

4. Attach circulator hose (sold separately) to bottom of inlet manifold block via the M16
or M30 thread. Hand tighten plus 1/4 turn with wrench.

Outlet Manifold with 2” Pressure Gauge & Pressure Relief Valve:

1. Attach the supplied 4ft long Triple Insulated Flexible Hose to back port of manifold
block and attach plug to front port of manifold block. All NPT threads must be sealed
with supplied thread sealant.

2. Mount Outlet Manifold to right S.S. upright.

3. Pressure valve may need to be positioned so that the 3/8” OD overflow hose barb is
pointing back. This may require breaking the seal on the thread.

4. 15 PSI pressure gauge can be easily rotated to face forward by loosening the swivel
locking nut. Be sure to re-tighten with a wrench.

5. Attach the hose to the reactor outlet using a Beaded Pipe Coupling (sold separately).
Tighten coupling to proper torque setting.

6. Attach circulator hose (sold separately) to bottom of outlet manifold block via the M16
or M30 thread. Hand tighten plus 1/4 turn with wrench.