Cheetah 864XR Technical Manual

w
ww.PESA.com
V
IDEO
U
SING
M
ATRIX SWITCHER
M
144X144 M
864XR
ATRIX CARD
T
ECHNICAL
M
ANUAL
Publication: 81-9059-0595-0, Rev. C
C
HEETAH
864XR V
IDEO MATRIX SWITCHER
Publication 81-9059-0595-0, Rev. C
October 2010
Thank You !!
for purchasing your new video router from PESA. We appreciate your confidence in our products. PESA produces quality, state-of-the-art equipment designed to deliver our users the highest degree of performance, dependability and versatility available anywhere. We want you to know that if you ever have a concern or problem with a PESA product, we have a team of engineers, technicians and customer service professionals available 24/7/365 to help resolve the issue.
Our commitment is to continue earning the trust and confidence of our customers throughout the industry by incorporating cutting-edge technology into the highest quality, most cost effective products on the market. And we would like to invite you to tell us how we’re doing. If you have any comments or suggestions concerning your PESA equipment, please contact our Customer Service Department.
Again thank you for choosing a PESA product. All of us at PESA look forward to a long-term partnership with you and your facility.
S
ERVICE AND ORDERING ASSISTANCE PESA 103 Quality Circle Suite 210 Huntsville AL 35806 USA www.pesa.com
M
AIN OFFICE Tel: 256.726.9200 Fax: 256.726.9271
S
ERVICE DEPARTMENT Tel: 256.726.9222 (24/7) Toll Free: 800.323.7372 Fax: 256.726.9268 Email: service@pesa.com
© 2010 PESA Switching Systems, All Rights Reserved. Cheetah is a trademark of PESA Switching Systems, Inc. in the United States and/or other countries. Microsoft, Windows, and Windows NT are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or
other countries. No part of this publication (including text, illustrations, tables, and charts) may be reproduced, stored in any retrieval system, or transmitted
in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of PESA.
All information, illustrations, and specifications contained in this publication are based on the latest product information available at the time of publication approval. The right is reserved to make changes at any time without notice.
Printed in the United States of America.
Proprietary Information of PESA I
C
T
ABLE OF CONTENTS
HEETAH
864XR V
Publication 81-9059-0595-0, Rev. C
IDEO MATRIX SWITCHER
October 2010
Chapter 1: About This Manual......................................................................................... 1-1
1.1
Documentation and Safety Overview.............................................................................................1-1
1.2
Warnings, Cautions, and Notes......................................................................................................1-1
1.2.1 WARNING...............................................................................................................................1-1
1.2.2 CAUTION.................................................................................................................................1-1
1.2.3 NOTE........................................................................................................................................1-1
Chapter 2: Introduction.................................................................................................... 2-1
2.1
Cheetah 864 XR Product Overview................................................................................................2-1
2.2
Review of Core System Components.............................................................................................2-4
2.2.1 Input Circuit Card Assembly .....................................................................................................2-4
2.2.2 Matrix Circuit Card Assembly...................................................................................................2-4
2.2.3 Output Circuit Card Assembly...................................................................................................2-4
2.2.4 Power Supply Module ...............................................................................................................2-5
2.2.5 Control System..........................................................................................................................2-5
2.2.6 Backplanes................................................................................................................................2-5
2.3
864 XR Frame Specifications.........................................................................................................2-6
Chapter 3: Installation ...................................................................................................... 3-1
3.1
Unpacking and Inspection..............................................................................................................3-1
3.2
General Chassis Installation Overview...........................................................................................3-1
3.3
Choosing a Location......................................................................................................................3-1
3.4
Mounting The 864XR Chassis in an Equipment Rack ....................................................................3-2
3.4.1 Cheetah Chassis Mounting Procedure........................................................................................3-3
3.5
Connect Equipment Cables............................................................................................................3-4
3.6
Cheetah Chassis Supply Power Connections (US Models) .............................................................3-4
3.6.1 864XR Frame Primary Power....................................................................................................3-6
3.7
International Power Requirements For Cheetah Chassis.................................................................3-7
3.8
Video Input/Output Connections....................................................................................................3-9
3.9
Rear Panel System Connections...................................................................................................3-14
3.9.1 RS-232 Control Connectors COM 1 and COM 2......................................................................3-14
3.9.2 RS-422 Control Connectors COM3/PRC and COM4...............................................................3-15
3.9.3 System Control Alarm Connector............................................................................................3-16
3.9.4 PRC Loop Connector...............................................................................................................3-18
3.9.5 RCP Panel Port Connectors .....................................................................................................3-19
3.9.6 Network Connectors................................................................................................................3-20
3.9.7 Frame Alarm Connector ..........................................................................................................3-23
3.9.8 Auxiliary Frame Control Connector.........................................................................................3-24
3.9.9 House Synchronization Input Connectors.................................................................................3-25
3.9.10
Output Monitor Connectors.................................................................................................3-26
Chapter 4: Frame And Control Verification.................................................................... 4-1
4.1
System Pre-start Verification Checklist..........................................................................................4-1
4.2
System Startup...............................................................................................................................4-1
4.3
Frame Control Verification............................................................................................................4-3
4.3.1 Frame Control Verification Overview........................................................................................4-3
4.3.2 Frame Strobe Setting Verification..............................................................................................4-3
4.3.3 Frame Control Verification Procedure .......................................................................................4-3
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HEETAH
T
ABLE OF CONTENTS (CONT
4.4
System Control..............................................................................................................................4-5
4.4.1 System Control Overview..........................................................................................................4-5
4.4.2 System Control Verification Procedure......................................................................................4-6
.)
864XR V
Publication 81-9059-0595-0, Rev. C
IDEO MATRIX SWITCHER
October 2010
Chapter 5: Reference Data................................................................................................ 5-1
5.1
Reference Data Introduction ..........................................................................................................5-1
5.2
DIP Switch/Rotary Switch Settings for the 864XR Frame..............................................................5-1
5.2.1 Chassis Level Codes (Strobes) Rotary Switch Settings...............................................................5-3
5.2.2 Chassis Power Supply Backplane DIP Switch Settings...............................................................5-3
5.2.3 Chassis Input/Output CCA Backplane DIP Switch Settings........................................................5-3
5.2.4 Chassis Matrix Backplane Rotary Switch Settings .....................................................................5-3
L
IST OF FIGURES
Figure 2-1 - 864XR Chasssis – Front View.....................................................................................................2-2
Figure 2-2 - 864XR Chassis – Rear View .......................................................................................................2-3
Figure 3-1 - Cables Attached To Supports ......................................................................................................3-4
Figure 3-2 - Power Supply Configuration (US Models)...................................................................................3-5
Figure 3-3 - Phase Relationships.....................................................................................................................3-6
Figure 3-4 - Pigtail Cabling Conductors..........................................................................................................3-7
Figure 3-5 - International Power Supplies Configuration.................................................................................3-8
Figure 3-6 – 864XR Chassis – Rear View.....................................................................................................3-10
Figure 3-7 - Channel Assignments – I/O Card Slots 1 - 16............................................................................3-11
Figure 3-8 - Channel Assignments - I/O Card Slots 17 - 64...........................................................................3-12
Figure 3-9 - Channel Assignments - I/O Card Slots 65 - 112.........................................................................3-13
Figure 3-10 - RS-232 Control Connectors.....................................................................................................3-14
Figure 3-11 - RS-422 COM 3/PRC and COM 4 Control Connectors.............................................................3-15
Figure 3-12 - System Control Alarm Connector............................................................................................3-17
Figure 3-13 - System Alarm Cable Set and Associated Schematic.................................................................3-18
Figure 3-14 - PRC Loop Connector..............................................................................................................3-18
Figure 3-15 - RS-422 System Expansion Cable.............................................................................................3-19
Figure 3-16 - RCP Panel Port Connectors.....................................................................................................3-19
Figure 3-17 - RS-485 Cable Construction.....................................................................................................3-20
Figure 3-18 - Network Connectors................................................................................................................3-21
Figure 3-19 - Ethernet Connector..................................................................................................................3-21
Figure 3-20 - Matrix Frame Controller and System Controller Card Locations, Slot A And Slot B................3-22
Figure 3-21 - Frame Alarm Connector..........................................................................................................3-23
Figure 3-22 - Frame Control Alarm Cable Connection and Circuit Schematic...............................................3-24
Figure 3-23 - Auxiliary Frame Control Connector.........................................................................................3-24
Figure 3-24 - House Sync Input Connectors..................................................................................................3-25
Figure 4-1 - PC to Frame Controller Connection.............................................................................................4-4
Figure 4-2 - 3500 Series Card DIP Switch Locations (Set For 9,600 Baud Rate).............................................4-6
Figure 5-1 - 144x144 Matrix Crosspoint CCA I/O Channel Assignments........................................................5-2
Figure 5-2 - 864 XR Chassis And Level Code Switch Settings........................................................................5-4
Figure 5-3 - 864XR Power Supply Backplane DIP Switch Locations And Settings .........................................5-5
Figure 5-4 - Input/Output Backplane DIP Switch Settings...............................................................................5-6
Figure 5-5 - Matrix Backplane Rotary Switch Locations.................................................................................5-7
Proprietary Information of PESA III
C
L
IST OF TABLES
HEETAH
864XR V
Publication 81-9059-0595-0, Rev. C
IDEO MATRIX SWITCHER
October 2010
Table 3-1 - Pigtail Cabling Conductor Power Connections..............................................................................3-7
Table 3-2 - AC Power Filter Assembly...........................................................................................................3-7
Table 3-3 – COM 1 and COM 2 Pin Assignments.........................................................................................3-14
Table 3-4 - CPU Link Protocols....................................................................................................................3-15
Table 3-5 - Com 3/PRC Pin Assignments.....................................................................................................3-16
Table 3-6 – COM 4 Pin Assignments............................................................................................................3-16
Table 3-7 - Ethernet LED Indicators.............................................................................................................3-21
Table 3-8 - Auxiliary Frame Control Pin Assignments..................................................................................3-25
Table 4-1 - 3500 Series Card S1 DIP Switch Settings .....................................................................................4-6
Table 5-1 - Matrix Backplane Rotary Switch Settings.....................................................................................5-8
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864XR V
Publication 81-9059-0595-0, Rev. C
IDEO MATRIX SWITCHER
October 2010
Chapter 1: About This Manual
1.1 D
OCUMENTATION AND SAFETY OVERVIEW
It is the responsibility of all personnel involved in the installation, operation, and maintenance of the equipment to know all the applicable safety regulations for the areas they will be working in. Under no circumstances should any person perform any procedure or sequence
in this manual if the procedural sequence will directly conflict with local Safe Practices. Local Safe Practices shall remain as the sole determining factor for performing any procedure or sequence outlined in this document.
1.2 W
ARNINGS, CAUTIONS, AND NOTES
Throughout this document, you should notice various Warnings, Cautions, and Notes. These addendum statements supply invaluable information pertaining to the text that they address. It is imperative that audiences read and understand the statements to avoid possible loss of life, personal injury, destruction/damage to the equipment, and/or added information that could enhance the operating characteristics of the equipment (i.e., Notes). The following subsections represent a description of the Warnings, Cautions, and Notes statements contained in this manual:
1.2.1 WARNING
Warning statements identify conditions or practices that can result in loss of life or permanent personal injury if the instructions contained in the statement are not complied with.
1.2.2 CAUTION
Caution statements identify conditions or practices that can result in personal injury and/or damage to equipment if the instructions contained in the statement are not complied with.
1.2.3 NOTE
Notes are for information purposes only. However, they may contain invaluable information important to the correct installation, operation, and/or maintenance of the equipment.
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864XR V
Publication 81-9059-0595-0, Rev. C
IDEO MATRIX SWITCHER
October 2010
Chapter 2: Introduction
2.1 C
HEETAH
864 XR P
RODUCT OVERVIEW
PESA’s Cheetah Series Video Matrix Switcher products are manufactured using a “building block” architecture of core components installed in a chassis frame that provides the infrastructure requirements of circuit card capacity, power, cooling and system control I/O connections. There are several different types of chassis frames in the Cheetah family, of which the 864XR is a member. Each frame is designed for a specific purpose – but most are built with a degree of flexibility to accommodate as wide a range of customer needs as possible.
While all frames do indeed serve the same basic purpose – to house the switcher “building block” components and provide the system infrastructure – component layout, internal signal routing through backplanes and mid-planes and frame-specific power supply components vary greatly between the frames. For this reason each frame type in the Cheetah family has its own Technical Manual Volume. All frame-specific data such as the items just mentioned plus connector locations, pin-outs and other pertinent information peculiar to the 864XR frame is contained in this Technical Manual.
Using the 864 XR frame and the Cheetah 144X144 Matrix CCA a routing switcher with the capacity of up to 864 inputs and 864 outputs can be configured in a single 41 rack unit (RU) frame. Table 2-1 indicates the maximum number of each core component type that can be installed in the 864XR frame. Figure 2-1 is a front view of the chassis layout with the access door open. Figure 2-2 is a rear view of the 864XR frame.
Table 2-1 Cheetah Series Active Components Matrix
C
ORE COMPONENT MAXIMUM QUANTITIES FOR THE
Input Buffer
CCA 1
Matrix
CCA 1
Output Combiner
54 36 54 2 2 8
1
Indicated quantities are maximum number of cards each frame can support. Quantities of each CCA type will vary by
matrix configuration.
Proprietary Information of PESA 2-1
CCA 1
Matrix Frame
Controller CCA
864XR C
HASSIS FRAME
System Controller
CCA
Power Supply
Module
C
HEETAH
864XR V
IDEO MATRIX SWITCHER
Publication 81-9059-0595-0, Rev. C
October 2010
Power Filter Module
Power Breake r 1
Rectifier Module 1
Power Breake r 2
Rectifier Module 2
Power Supply Modules (8)
and Power Supply
Backplanes (4)
(Power Supply Modules
Shown In Phantom, To Allow
View Of 8-Position DIP
Switch Located On Each
Power Supply Backplane)
8-Position DIP Switch
System Controller CCA
One or Two (For Redundancy)
Fan Controller CCA (2)
PWR OK
PWR OK
PWR OK
ALERT
ALERT
28V
28V
GND
GND
PS600
PS600
PWR OK
PWR OK
ALERT
ALERT
28V
28V
GND
GND
PS600
PS600
Matrix
Matrix
+28 V
+28 V
+2. 5 V
+2. 5 V
+1. 2 V
+1. 2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
S1 S2 S3 S4 S5 S 6
Matrix
Matrix
+28 V
+28 V
+2. 5 V
+2. 5 V
+1. 2 V
+1. 2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
S1 S2 S3 S4 S5 S 6
ACTIVE
STANDBY
RUN ACTIVE
GND +5V + BA TTER Y
GND +5V + BA TTER Y
BATTERY RE SET MODE
ACTIVE
STANDBY
RUN ACTIVE
BATTERY RE SET MODE
PWR OK
ALERT
ALERT
28V
28V
GND
GND
PS600
PS600
PWR OK
PWR OK
ALERT
ALERT
28V
28V
GND
GND
PS600
PS600
Matrix
Matrix
+28 V
+28 V
+2. 5 V
+2. 5 V
+1. 2 V
+1. 2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
Matrix
Matrix
+28 V
+28 V
+2. 5 V
+2.5 V
+1. 2 V
+1.2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
Card Slots Not Populated
(For Future Use)
PWR OK
PWR OK
ALERT
ALERT
28V
28V
GND
GND
PS600
PS600
Matrix
Matrix
+28 V
+28 V
+2.5 V
+2. 5 V
+1.2 V
+1. 2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
Matrix
Matrix
+28 V
+28 V
+2. 5 V
+2. 5 V
+1. 2 V
+1. 2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
S1 S2 S3 S4 S5 S6
Matrix
Matrix
+28 V
+28 V
+2.5 V
+2. 5 V
+1.2 V
+1. 2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
Matrix
Matrix
+28 V
+28 V
+2. 5 V
+2. 5 V
+1. 2 V
+1. 2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
S1 S2 S3 S4 S5 S6
Matrix
Matrix
+28 V
+28 V
+2. 5 V
+2. 5 V
+1. 2 V
+1. 2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
Matrix
Matrix
+28 V
+28 V
+2. 5 V
+2. 5 V
+1. 2 V
+1. 2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
S1 S2 S3 S4 S5 S 6
+28
+5
+3
+28
+5
+3
COMMUNICA TIO NS
RX RX LNK VT2
TXPRC
TX422 A CTNET
COMMUNICA TIO NS
RX RX LNK VT2
TXPRC
TX422 A CTNET
VT1
VT1
RESETACTIVE
RESETACTIVE
CONTR OL S TATU S
8 8 8 8 8 8 8 8
MATRIX FRA ME CO NT RO LLER
CONTR OL S TATU S
8 8 8 8 8 8 8 8
MATRIX FRA ME CO NT RO LLER
RX
SCROLL
TX
RX
SCROLL
TX
8-Position DIP Switch (2)
Power Supply Modules (2)
and Power Supply
Backplane (1)
(Power Supply Modules
Shown In Phantom, To Allow
View Of 8-Position DIP
Switch Located On Each
Power Supply Backplane)
144X144 Matrix CCAs (4) and
Matrix Backplanes (1)
(Matrix CCAs Shown Smaller
Than Actual Size To Allow View
Of Rotary Switches, S1 Thru S6,
Located On Matrix Backplane)
144X144 Matrix CCAs (16) and
Matrix Backplanes (4)
(Matrix CCAs Shown Smaller
Than Actual Size To Allow
View Of Rotary Switches, S1
Thru S6, Located On Each
Matrix Backplane)
Card Slot Not Populated
(For Future Use)
Rotary Switches (10) For Chassis
Strobe Configuration
Fuses (Blade Type)
Frame Controller CCA
One or Two (For Redundancy)
Proprietary Information of PESA 2-2
Matrix
Matrix
Matrix
+28 V
+2. 5 V
+1. 2 V
CTRL
ERR
IN
USE
FAN
ERR
Matrix
+28 V
+28 V
+2. 5 V
+2.5 V
+1. 2 V
+1.2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
S1 S2 S3 S4 S5 S 6
Matrix
Matrix
+28 V
+2. 5 V
+1. 2 V
CTRL
ERR
IN
USE
FAN
ERR
Matrix
+28 V
+28 V
+2. 5 V
+2.5 V
+1. 2 V
+1.2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
S1 S2 S3 S4 S5 S 6
Matrix
Matrix
+28 V
+2. 5 V
+1. 2 V
CTRL
ERR
IN
USE
FAN
ERR
+28 V
+28 V
+2.5 V
+2. 5 V
+1.2 V
+1. 2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
S1 S2 S3 S4 S5 S6
Matrix
+28 V
+2. 5 V
+1. 2 V
CTRL
ERR
IN
USE
FAN
ERR
+28 V
+28 V
+2.5 V
+2. 5 V
+1.2 V
+1. 2 V
CTRL
CTRL
ERR
ERR
IN
IN
USE
USE
FAN
FAN
ERR
ERR
Matrix
Matrix
S1 S2 S3 S4 S5 S6
Matrix
+28 V
+2. 5 V
+1. 2 V
CTRL
ERR
IN
USE
FAN
ERR
Matrix
+28 V
+2. 5 V
+1. 2 V
CTRL
ERR
IN
USE
FAN
ERR
Figure 2-1 - 864XR Chasssis – Front View
Matrix
+28 V
+2. 5 V
+1. 2 V
CTRL
ERR
IN
USE
FAN
ERR
144X144 Matrix CCAs (16) and
Matrix Backplanes (4)
(Matrix CCAs Shown Smaller
Than Actual Size To Allow
Matrix
+28 V
+2. 5 V
+1. 2 V
CTRL
ERR
IN
USE
FAN
ERR
View Of Rotary Switches, S1
Thru S6, Located On Each
Matrix Backplane)
C
HEETAH
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IDEO MATRIX SWITCHER
Publication 81-9059-0595-0, Rev. C
October 2010
PWR
Primary Power
Input Cables
Chassis Cooling
Fans
I/O CCAs (16) and
I/O Backplanes (4)
8-Position
DIP Switch
1
PWR
2
INPUT/OUTPU T CARD SLOT NUM BER
4 3 2 116 15 14 13 12 11 10 9 8 7 6 5
I/O CCAs (48) and
I/O Backplanes (12)
8-Position
DIP Switch
System Connectors
Panel
Chassis Cooling
Fans
40 39 38 37
1
64 63 62 61
1
COM1
COM4
8
8
8
RCP1 RCP2
RCP3 RCP4
1
1
1
8
8
8
NET
NET NET
1
8
8
COM3 PRC
1
8
INPUT/OUT PUT CARD SLOT NU MBER
36 35 34 33 32 31 30 29 28 27 26 25
1
INPUT/OUT PUT CARD SLOT NU MBER
60 59 58 57 56 55 54 53 52 51 50 49
1
Alarm AlarmCOM2
CONTROL INPU T / OUTPUT CONNECTORS
PRC Loop
1
8
171824 23 22 21 20 19
Mon1 Mon3
Mon2 Mon4
81
414248 47 46 45 44 43
81
181
8
181
8
NET
REF1 REF2
AUX F.C.
I/O CCAs (48) and
I/O Backplanes (12)
Proprietary Information of PESA 2-3
INPUT/OUT PUT CARD SLOT NU MBER
INPUT/OUT PUT CARD SLOT NU MBER
108 107106105 104 103102 101 100 99 98 97
8-Position
DIP Switch
112 111 110109
Figure 2-2 - 864XR Chassis – Rear View
656672 71 70 69 68 6788 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
8181818181 81
89
9096 95 94 93 92 91
8181818181 81
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HEETAH
864XR V
Publication 81-9059-0595-0, Rev. C
IDEO MATRIX SWITCHER
October 2010
2.2 R
The 864XR Frame is configured using combinations of the following Core System Components: Input Circuit Card Assembly
Matrix Circuit Card Assembly Output Circuit Card Assembly Power Supply Module Control System (System Controller CCA and Frame Controller CCA) Each core component is identified and a very brief look at the function of each is provided in the
following paragraphs.
2.2.1 I
As the name implies, the Input Circuit Card Assembly (CCA), often referred to simply as the input card, is the entry point for video signals into the routing switcher matrix. Each input card accepts up to 16 video input signals from various sources. There are six input card variations in the Cheetah Series product line, to accommodate different input signal types.
Each input card, regardless of signal type, contains the cable equalization circuitry, buffer amplifiers and signal drivers used to condition the incoming signal prior to entering the switching matrix. Each input card also contains circuitry to monitor the status of the input channels, power rails and other operational functions.
EVIEW OF CORE SYSTEM COMPONENTS
NPUT CIRCUIT CARD ASSEMBLY
Input cards are physically attached to the rear panel of the chassis frame and provide the input connectors for attaching signals to the switcher. Each card is equipped with two status LEDs on the edge of the assembly close to the bottom input connectors. The user can very quickly perform a visual assessment of the status of the input cards by observing the state of the LEDs.
2.2.2 M
Each Matrix Card is where the actual crosspoint switching function takes place. In all Cheetah variations, the matrix cards are installed inside the chassis frame and are accessible by opening the front access door. Each card is equipped with LEDs on the assembly edge so that the user can quickly assess the status of each matrix card in the system with a visual inspection.
2.2.3 O
The Output Card is the exit point for video signals leaving the routing switcher and each card provides up to 16 video output channels. There are seven output card variations to accommodate different signal output types.
Each output card contains the necessary channel combiner circuitry, buffer amplifiers, re-clocking circuitry and driver amplifiers to generate the signal output for each channel. Voltage comparators monitor the status of the power rails. On-board programmed logic circuitry interprets data from the comparators along with data relevant to the status of the output channels and other card operational functions to provide a real-time status monitor as to the health of each output card.
Output cards are physically attached to the rear panel of the chassis frame and provide the connectors for accessing the signal outputs from the switcher. Each card is equipped with two status LEDs on the edge of the assembly close to the bottom connectors. The user can very quickly perform a visual assessment of the status of the output cards by observing the state of the LEDs.
ATRIX CIRCUIT CARD ASSEMBLY
UTPUT CIRCUIT CARD ASSEMBLY
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864XR V
Publication 81-9059-0595-0, Rev. C
IDEO MATRIX SWITCHER
October 2010
2.2.4 P
Cheetah video routing switchers use common 600 Watt power supply modules that provide a fully regulated source of +28 VDC @ 22A for powering system components. The number of power supply modules used in a frame is dependent on several factors including the number of input, matrix and output cards required for system capacity and whether or not power redundancy is desired. Up to 8 Power Supply Modules may be installed in the 864XR Frame.
All of the power supply modules are physically and electrically identical. Each module is “hot­swappable” for easy removal and replacement without any disruption of switcher outputs. Circuitry internal to the power supply continuously monitors the operational parameters, output voltage and current level and the module operating temperature. Three LED display devices on the front panel of each module allow the user to quickly perform a visual assessment of the status of each supply module by observing the state of the LEDs.
2.2.5 C
Every switcher configuration requires a Control System. In the Cheetah family there are two core components of the control system that reside within the chassis frame: the System Controller Card and the Frame Controller Card.
The System Controller Card resides in the matrix switcher frame, however the term System Controller refers collectively to the System Controller CCA and its associated board-resident firmware and a software application that runs on a Microsoft Windows based PC platform. In the Cheetah product line there are two variations of System Controllers: the 3500PRO and the PERC2000. Regardless of which control system is used (3500 or PERC), at least one system controller card must be installed in the chassis frame. Each chassis frame can support up to two system controller cards although only one controller card is required. A second system controller card may be installed for redundancy capability.
OWER SUPPLY MODULE
ONTROL SYSTEM
The Frame Controller Card also resides in the matrix switcher frame. Just as with the system controller card, each chassis frame can support up to two frame controller cards, although only one is required. A second frame controller card may be installed for redundancy capability.
Consider the System Controller to be the master overseer of the entire system. The system controller card communicates bi-directionally with the frame controller circuitry. Think of the Frame Controller as a slave that is subservient to its master – the System Controller. The Frame Controller circuitry orchestrates all system switching commands and all other control functions for the entire switcher frame. It is the job of the System Controller to keep the entire system running as it is programmed to do. The System Controller provides programming functions and interface functions to various types of control panels that may be used by facility operators to control operations of the entire switching system. Also, the system may be operated from a Windows based PC interfaced to the system controller and running the controller software application.
2.2.6 B
Note in Figure 2-1 that there are two power supply modules residing on each power supply backplane along with an 8-position DIP switch; and four matrix cards residing on each matrix backplane along with six rotary switches (S1 thru S6). In addition to the switches on the backplanes, also note the ten rotary switches used for chassis strobe configuration.
Figure 2-2 illustrates the rear panel of the chassis frame where the input and output cards are installed. Note in this figure that up to four input or output cards may reside on each I/O Backplane and that each backplane contains an 8-position DIP switch.
ACKPLANES
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IDEO MATRIX SWITCHER
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The DIP switches and rotary switches on the various backplanes and in the chassis frame are factory set to assign operational parameters to the system components. The switch settings assign such things as what channel numbers a bank of input or output cards will service, frame type, number of cooling fans, etc. Although the switches are set at the factory for every system, a guide to the proper settings for each switch peculiar to the 864XR Frame is included in Chapter 5 of this manual. This scheme of assigning identification to the backplane and interface ports allows full interchangeability between like CCAs in the system.
In every frame variation the input cards and the output cards are loaded through the rear panel card chassis into mating connectors located on an I/O backplane. Each card chassis is configured using I/O backplanes with four cards installed to each. All slots may or may not be used in a particular system dependent on the number of input and output channels and whether or not the output cards are fitted with option cards. When option cards are used, each output card will occupy two slots in the card chassis. In a typical Cheetah system, the input cards and output cards will be co-resident in the card chassis. Be aware that although input cards and output cards can be co-resident in the card chassis, they CAN NOT be co-resident on the same backplane. Each I/O backplane in the chassis is designated as either an input or an output backplane.
2.3 864 XR F
Physical
RUs....................................................................................................................................... 41
Height .............................................................................................................................71.75"
Width ...................................................................................................................................19"
Depth....................................................................................................................................23"
Weight...........................................................................................625 lbs. (281.25 kg) nominal
............................................................................ (May weigh less depending on configuration)
Supply Power Requirements
Operating voltage ..................................................................................95-240 VAC, 47-63 Hz
Power consumption .................................................................... 2500W Nominal, 6000W Max
Power Supplies
DC Input (from the source rectification filter/breaker assy.) .......................95 VDC to 240 VDC
DC Output.................................................................................................................... 28 VDC
Maximum Output Watts ............................................................................................ 600 Watts
Digital Electrical Signals for Inputs
Standards:.................................................. High Definition video conforming to SMPTE 292M
......................................................................Serial Digital video conforming to SMPTE 259M
Connector Type: .......................................................................................................75 BNC
Impedance: ..........................................................................................................75 nominal
Return Loss:...................................................................... HD >15 dB from 5MHz to 1.5 GHz
......................................................................................... SD >15 dB from 5 MHz to 540 MHz
Cable Equalization: ............................................HD Automatic up to 100 meters, Belden 8281
...........................................................................SD Automatic up to 300 meters, Belden 8281
RAME SPECIFICATIONS
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864 XR Specifications (cont.)
Electrical Signals for Outputs
Connector Type: ...................................................................................75 BNC (output card)
...................................................................................................... 75 BNC (dual output card)
Signal Level: ..............................................................................................800 mV p-p, ±10%
Signal Polarity: ..........................................................Non-inverting with respect to input ports
Impedance: ...........................................................................................................75 nominal
Return Loss:....................................................................... HD >15 dB from 5MHz to 1.5 GHz
.......................................................................................... SD >15 dB from 5MHz to 540 MHz
Optical Signals (Fiber Optics) for Inputs (Receivers)
Connector Type: .............................................................. SFP modules w/LC-type (fiber card)
Data Rates:...........................................................................................1.0 Mbps to 1.485 Gbps
Optical Input Wavelength...........................................................Single Mode, 1200 to 1600 nm
Input Power............................................................................................... -20 dBm (minimum)
Optical Signals (Fiber Optics) for Outputs (Transmitters)
Connector Type.................................................................SFP modules w/LC-type (fiber card)
Data Rates:..............................................................................................1 Mbps to 1.485 Gbps
Optical Output Wavelength....................................................... Single Mode, 1310 nm, ±20 nm
Output Power ...............................................................................................................-11 dBm
Optical Loss Budget
10,000 km (minimum), Single Mode fiber w/2 optical couplings...................... 9 dB (minimum)
Signal Operational Specifications
Polarity: ............................................................................................... All paths non-inverting
Re-clocking SD: ...................................Automatic selection of 143 Mb/s, 177 Mb/s, 270Mb/s,
...................................................................................................................360 Mb/s, 540 Mb/s
Re-clocking HD: ................. Automatic selection of 143 Mb/s, 177 Mb/s, 270 Mb/s, 360 Mb/s,
.............................................................................................................. 540 Mb/s and 1.5 GB/s
Reference (Sync) Inputs
No. of Inputs: ............................................................................................................ 2 standard
Connector: .................................................................................................................75 BNC
Return Loss: ............................................................................... > 40 dB, 100 KHz to 30 MHz
Signal Formats: ..................................................... NTSC, PAL (Black Burst), or HD Tri-Level
....................................................................................... Sync per SMPTE 274, SMPTE 276 M
Signal Level: .......................................................................................Nominal 1.0 V p-p ±6dB
Continued
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864 XR Specifications (cont.)
DAC Card Specifications
Connector Type: .......................................................................................................75 BNC
Connection/Card: ................................................................................... 16 Individual Outputs
Conversion: ................................................................................10 bit Serial Digital to Analog
Over sampling:..................................................................................................................... 4X
Output:....................................................................................................................NTSC/PAL
Cooling
Internal cooling fans with auto sensing speed adjustments
Control
Panel Com:...........................................................................RS-485, 3 pin WECO, 4 per frame
Control Com:...................................................... RS-232 or PESA PRC for 3500 Series System
Connector Type:......................................................................................... 9 pin, D sub, female
Network Connector: ......................................................................RJ-45, Ethernet, 2 per frame
Environmental
Operating Temperature:.................................................................................................0-40 °C
Operating Humidity:.............................................................................10-90% non condensing
Standard Analog Video Input Characteristics
Level:....................................................................................1.0V P-P nominal, 2.0V P-P max.
............................................................................................. (Without obvious distortion)
Impedance:.........................................................................................75 internally terminated
Return Loss:..................................................................................................> 40 dB to 5 MHz
.....................................................................................................................> 15dB to 50 MHz
Coupling:.................................................................................................................Direct (DC)
Type:...........................................................................................................................Balanced
Connector:......................................................................................................................... BNC
Standard Analog Video Output Characteristics
Level:....................................................................................1.0V P-P nominal, 2.0V P-P max.
............................................................................................. (Without obvious distortion)
Impedance:.........................................................................................75 internally terminated
Return Loss:............................................................................................... > 40 dB to 5.0 MHz
.................................................................................................................... > 15 dB to 50 MHz
Coupling:.................................................................................................................Direct (DC)
DC on Out:................................................................................................................. <±30 mV
Connector:......................................................................................................................... BNC
Number:.....................................................................................................One (Two Optional)
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864 XR Specifications (cont.)
Standard Analog Video Gain Characteristics
Gain: ................................................................................................................................ Unity
Gain Stability: .................................................................................................... <±0.1 dB max.
Gain Adjust Range: .......................................................................................................±0.5 dB
Standard Analog Video Linear Distortion
Frequency Response:................................................................................... ±0.1 dB to 10 MHz
.................................................................................................................... ±0.5 dB to 35 MHz
..................................................................................................................... -3.0 dB @50 MHz
Vertical Tilt:.................................................................................. 0.25% (50 Hz Square Wave)
Horizontal Tilt:................................................................................................................ 0.25%
Low Frequency:................................................................ +0.2% /ms max with 10% Overshoot
.......................................................................................................(10-90% or 90-10% change)
Standard Analog Video Pulse and Bar Responses
Factor (2T) Bar Slope:................................................................................................... 0.2% K
Pulse/Bar Ratio:............................................................................................................. 0.2% K
Pulse Sharp:................................................................................................................... 0.2% K
Standard Analog Video Chrominance/Luminance
Gain Inequity:......................................................................................................... ±1.0% max.
Delay Inequity:...............................................................................................................±1.0 ns
Standard Analog Video Non-Linear Distortions
Note: All tests: 10 to 90% @ 3.58MHz or 12.5 to 87.5% @ 4.43Mhz.
Differential Gain:........................................................................................ 0.25% @ 4.43 MHz
Envelope Delay:...............................................................................<2.0ns, 50MHz to 85 MHz
Differential Phase:........................................................................................0.25° @ 4.43 MHz
Line Time Non-Linearity:..................................................................................................0.2%
Transient Gain:......................................................... 1.0% (Luminance, Chrominance, or Sync)
Video o Video Crosstalk:.......................... -60 dB to 5.0 MHz (all Inputs and Outputs Hostile)
.................................................................................................................. -35 dB @ 35 MHz
Standard Analog Video Switching Characteristics
Switching Time:............................................................................................................ 1.0 µs
Switching Transient:................................................................................22 mV (30 IRE Units)
Differential Delay (any Input to any Output)........................................................ Approx. 8.5ns
........................................................................................................................11° @ 3.58 MHz
......................................................................................................................13.5° @4.43 MHz
Standard Analog Video Signal to Noise
Video Filter:.........................................................-70 dB RMS Noise to P-P Signal to 5.0 MHz
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864 XR Specifications (cont.)
High-Level Analog Video Input Characteristics
Level:..............................................................................................±5.0 V, Referred to Ground
Impedance:.........................................................................................75 internally terminated
Return Loss:............................................................................................... > 40 dB to 5.0 MHz
.................................................................................................................... > 15 dB to 50 MHz
Coupling:.................................................................................................................Direct (DC)
Type:...........................................................................................................................Balanced
Connector:......................................................................................................................... BNC
High-Level Analog Video Output Characteristics
Level:..............................................................................................±5.0 V, Referred to Ground
Impedance:.........................................................................................75 internally terminated
Return Loss:............................................................................................... > 40 dB to 5.0 MHz
.................................................................................................................... > 15 dB to 50 MHz
Coupling:.................................................................................................................Direct (DC)
DC on Out:................................................................................................................. <±50 mV
Connector:......................................................................................................................... BNC
Number:.....................................................................................................One (Two Optional)
High-Level Analog Video Gain Characteristics
Gain: ................................................................................................................................ Unity
Gain Stability: .............................................................................................................<±0.1 dB
Gain Adjust Range: .......................................................................................................±0.5 dB
High-Level Analog Video Linear Distortion
Frequency Response:................................................................................... ±0.1 dB to 10 MHz
.................................................................................................................... ±0.5 dB to 35 MHz
..................................................................................................................... -3.0 dB @50 MHz
Vertical Tilt:.................................................................................. 0.25% (50 Hz Square Wave)
Horizontal Tilt:................................................................................................................ 0.25%
Crosstalk: ............................................. <± -60 dB to 5.0 MHz (All Inputs and Outputs Hostile)
................................................................................................................ <± -35 dB @ 35 MHz
High-Level Analog Video Signal to Noise
Signal to Noise:.................................................. -70 dB, RMS Noise to P-P Signal to 5.0 MHZ
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864XR V
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All Cheetah video matrix switchers offer alarm support, switch confirmation, block checking, and power-out-of-range indicators. Features include:
Full feature control system using either standard PESA PRC Control or PESA Network Control
Video and data signal from 3Mb/s to 1.5 GB/s
Conforms to SMPTE 259M and 292M
Input EQ to 300M SD, 100M HD
Bypass mode for non-standard data signals
Full redundant controllers available
N+1 redundant internal DC power; full redundant AC power
All modules are hot-swappable for on-air maintenance
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Chapter 3: Installation
3.1 U
3.2 G
NPACKING AND INSPECTION
This equipment contains electrostatic sensitive devices (ESD). Use a grounded wrist strap, grounding mat, and/or comply with local established ESD procedures when handling the internal circuit cards to prevent destruction from electrostatic discharge.
Immediately upon receipt, inspect all shipping containers. Carefully unpack the equipment and compare the parts received against the packing list. If any parts appear to be missing or damaged, please contact PESA immediately.
ENERAL CHASSIS INSTALLATION OVERVIEW
The physical size of each Cheetah Series Switcher chassis is determined by the chassis input/output capabilities. If specified when ordered, each Cheetah Switcher will be configured for the intended system at the factory. Before attempting to install any frame, matrix card, controller card, or power supply, carefully read and understand this section.
All Cheetah Switchers contain electrostatic sensitive devices (ESD). Care should be used when it is necessary to handle the internal circuit cards. It is recommended that a grounded wrist strap and grounding mat be used before attempting any equipment installations.
3.3 C
HOOSING A LOCATION
For local electrical compliance, this equipment should be located near the primary power disconnect/breaker so that the AC supply disconnect is easily accessible.
This equipment is designed for installation in a standard 19" equipment rack located in an environment conforming to the specifications for each chassis. Locate each unit as close as possible to its associated equipment to minimize cable runs.
Consider the connection from this equipment to the supply circuit, and the effect that possible overloading can have on overcurrent protection circuits and supply wiring. Refer to nameplate ratings when addressing this concern.
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