Force Test Stands Series
TSF
MODELS TSFM500, TSFM500H, TSF & TSFH
User’s Guide
Series TSF
Thanks!
Thank you for purchasing a Mark-10 Series TSF Force Measurement
Test Stand. We are confident that you will get many years of great service from this product.
Mark-10 test stands are ruggedly built for many years of service in laboratory and industrial environments.
This User’s Guide provides unpacking, setup, and operator instructions.
Dimensions and specifications are also provided for each model. For
additional information or answers to your quest ions, please contact us.
Our technical support and engineering teams will be eager to assist you.
Thank you again for your purchase and happy testing!
TABLE OF CONTENTS
LIST OF INCLUDED ITEMS...................................................... 2
UNPACKING AND SETTING UP.............................................. 2
User’s Guide
OTHER MARK-10 PRODUCTS
A full line of force and torque measurement products and re-
lated items – force gauges, torque gauges, force and torque
measurement test stands, sensors, grips, systems
MODELS TSFM500 & TSFM500H ........................................... 3
Safety Tips .......................................................................... 3
Setup ................................................................................... 3
Operation ............................................................................ 4
Specifications ...................................................................... 6
Dimensions ......................................................................... 7
MODELS TSF & TSFH ............................................................. 8
Operation ............................................................................ 8
Specifications ...................................................................... 8
Dimensions ......................................................................... 9
OTHER MARK-10 PRODUCTS............................................... 10
WARRANTY............................................................................. 10
1
WARRANTY
Mark-10 Corporation expressly warrants to its buyer for three (3) years from the
date of delivery that the goods sold are free from defects in workmanship and
materials. Mark-10 Corporation will, at its option, repair or replace or refund the
purchase price of goods found to be defective. This remedy shall be the buyer’s
sole and exclusive remedy. Any modification, abuse, exposure to corrosive environment or use other than intended will void this warranty. This warranty is in lieu
of all other warranties, including implied warranties of merchantability and fitness
for an intended purpose. In no event shall Mark-10 Corporation be liable for any
incidental and consequential damages in connection with goods sold or any part
thereof.
10
Series TSF
DIMENSIONS
IN [MM]
TSF
]
0
0
8
[
5
.
1
3
TSF / TSFH
)
]
)
4
G
G
]
7
M
3
B
3
(
/
[
4
G
3
7
X
[
.
E
A
4
1
M
4.35 [110]
(
5
.
X
3
1
A
M
0.500 [12.7]
TYP
2.800 [71.1]
5/16-18 UNC-2B
X0.600 DEEP
X4
7.300 [185.4]
BASE PLATE
BOTTOM VIEW
]
5
.
0
9
1
[
0
0
5
.
7
#10-32 UNF-2B
X 0.360 DEEP
X25
0.500 [12.7]
TYP
User’s Guide
LIST OF INCLUDED ITEMS
Item
Force measurement test stand 1 1
User’s guide (this booklet) 1 1
Base 1 Mounting leg - 2
Column cap 1 2
5/16-18 x 1” screw for base installation 4 1/4-20 x 3/4” screw for top cap installation 2 4
Thumb screw for gauge mounting 4 4
Mounting hole drill template 1 Attachment kit – includes three hooks (small, me-
dium, and large), 2” and 3” diameter compression
plates, and two couplers (#10-32 and 5/16-18)
Tool kit
Quantity
TSF /
TSFM500
1 1
1 1
TSFH /
TSFM500H
TSFH
9
10.0 [254]
7.9 [201]
5.00 [127.0]
6.0 [152]
MOUNTING PLATE
TOP VIEW
0.50 [12.7]
TYP
2.80 [71.1]
2.30 [58.4]
9.4 [239]
#10-32 UNF-2B
X 0.36 DEEP
X25
0.50 [12.7]
TYP
2.300 [58.4]
MOUNTING PLATE
TOP VIEW
IN [MM]
Control unit with power cord (TSFM500 and
TSFM500H, only)
1 1
UNPACKING AND SETTING UP
1. Carefully unpack the test stand from the box and inspect for any
damage. Check the contents to ensure that you have received a
test stand complete with all accessories – see the list of included
items above.
2. Remove the foam from the middle portion of the test stand column
and remove the plywood caps by unscrewing the pair of screws at
each end. For models TSF and TSFM500, install the base with four
5/16-18 x 1” screws and the top cap with two 1/4-20 x 3/4” screws.
For models TSFH and TSFM500H, install the two column caps with
two 1/4-20 x 3/4” screws each. Store all packaging materials for
possible future use.
2. Place the stand on a firm, flat and level working surface free from
vibration to ensure accurate readings. It is recommended that the
test stand can be secured to a work bench – see your model’s
“Operation” section for further details.
2
Series TSF
User’s Guide
TSFM500 / TSFM500H
SAFETY TIPS
•
Wear eye and face protection when testing. Although the test stand
has relatively slow moving mechanisms, be aware of the dangers
posed by potential energies that can accumulate in the sample
during testing.
•
Keep away from the moving parts of the test stand.
•
Never operate the test stand if there is any visible damage to the
power cord or the control unit. The test stand is powered by
110/220 volts that are present in both the po wer cord and the control unit. Any contact with this high voltage can cause serious injury
or even death.
•
Ensure that the control unit be kept away from water or any other
electrically conductive liquids at all times.
•
Make sure the electrical outlet powering the test stand has local
earth ground (3-hole outlet).
•
Do not remove the cover of the control unit or motor drive unless
instructed to do so by a Mark-10 representative. Always disc onnect
power before removing the cover. Use Mark-10 replacement parts,
only, if any repairs are needed.
SETUP
Place the stand on a clean, flat and level work area that meets the criteria outlined in the work area safety instructions. For accurate readings,
the area should be free of vibrations.
If desired, the stand can be mounted to the work area with two 5/16
screws. Included is a mounting hole drill template for quick setup. Before the stand can be mounted, the belt cover surrounding the fine adjustment knob on the right hand side of the stand has to be removed.
Using a flat screwdriver, loosen the four captive screws and slide off the
cover.
After the two 5/16 screws holding the stand are tight, place the belt
cover back into place. While making sure that there is no contact with
the fine adjustment knob, tighten the screws in the four corners.
TSF / TSFH
OPERATION
1. Mount the test stand to a firm, flat, and level working surface for
maximum safety and accuracy using four 5/16 screws (not included). Use the included mounting hole drill template to accurately
drill the holes. Testing can take place without securing the test stand
in such a manner, however, it is strongly recommended that the
stand be secured, especially for large forces.
2. Install a force gauge onto the gauge plate with four thumb screws.
All Mark-10 force gauges mount directly to the stand without adapters.
3. Install any required attachments, including grips, adapters, and
other materials necessary for your test sample. Make sure these
items are set up in a secure and safe manner.
4. Begin the test by turning the hand wheel clockwise for compression
or counter-clockwise for tension.
The gauge bracket’s height can be adjusted along the column. Loosen
the four screws that secure the bracket to the column, adjust to the
desired height, and retighten the screws.
Note: To maintain smooth operation of the test stand, avoid overloads
and repetitive shock loads.
Optional Equipment
Digital Travel Display Kit
This travel indicator has a 5-digit display (0.0005” [0.01 mm] resolution)
and a computer interface for automated data collection. I f purchased at
the same time as the test stand, no setup is needed. Otherwise, it may
be easily installed by the user.
SPECIFICATIONS
Load capacity 1000 lb [4500 N]
Maximum travel 4” [102 mm]
Travel rate 0.013” [0.34 mm]/rev
Weight (test stand only) TSF: 33 lb [14.5 kg], TSFH: 27 lb [12.3 kg]
3
8
Series TSF
User’s Guide
TSFM500 / TSFM500H
DIMENSIONS
TSFM500
L
A
Y
T
I
A
L
G
I
P
D
S
I
L
D
A
L
N
E
O
I
V
T
A
P
R
T
O
]
0
0
8
[
5
.
1
3
TSFM500H
MOUNTING PLATE
TOP VIEW
10.0 [254]
7.9 [201]
0.50 [12.7]
2.80 [71.1]
2.30 [58.4]
TYP
TSFM500 / TSFM500H
5/16-18 UNC-2B
X 0.600 [15.2] DEEP
X4
]
5
.
0
9
1
[
0
5
.
7
)
]
)
4
G
G
]
7
M
3
B
3
(
/
[
4
G
3
5
X
[
.
E
A
4
1
M
(
5
.
X
3
1
A
M
#10-32 UNF-2B
4.35 [110]
9.4 [239]
X 0.36 DEEP
X25
0.50 [12.7]
TYP
3.26 [82.8]
0.500 [12.7]
TYP
2.800 [71.1]
2.300 [58.4]
2.76 [70.1]
7.30 [185.4]
BASE PLATE
BOTTOM VIEW
MOUNTING PLATE
TOP VIEW
#10-32 UNF-2B
X 0.360 DEEP
X25
0.500 [12.7]
TYP
IN [MM]
IN [MM]
With the base removed, the test stand can be easily integrated into
large systems such as production lines. In general, the stand can be
mounted on any angle (upside down, for example), although extra care
should be taken during installation and operat ion.
After the stand is in a stable and secure position, insta ll a force gauge
with four thumb screws (provided). All Mark-10 gauges mount directly
without adapters.
Plug the control unit cable into the 9-pin male connector located above
the motor in the rear of the stand.
Plug the power cord into the remote console and the other end into a
wall outlet.
Turn on the power with the switch located on the control unit beside the
power cord.
The test stand is now ready for operation.
OPERATION
1. Mount the test stand to a firm, flat, and level working surface for
maximum safety and accuracy using four 5/16 screws (not included). Use the included mounting hole drill template to accurately
drill the holes. Testing can take place without securing the test stand
in such a manner, however, it is strongly recommended that the
stand be secured.
2. Install a force gauge onto the gauge plate with four thumb screws.
All Mark-10 force gauges mount directly to the stand without adapters.
3. Install any required attachments, including grips, adapters, and
other materials necessary for your test sample. Make sure these
items are set up in a secure and safe manner.
4. Power on the control unit (further instructions to follow). For fine
adjustment or otherwise manual testing, turn the kno b on the right
hand side of the stand clockwise for compression, counterclockwise
for tension.
7
5.00 [127.0]
6.0 [152]
4
Series TSF
User’s Guide
TSFM500 / TSFM500H
The gauge bracket’s height can be adjusted along the column. Loosen
the four screws that secure the bracket to the column, adjust to the
desired height, and retighten the screws.
Note: To maintain smooth operation of the test stand, avoid overloads
and repetitive shock loads.
Optional Equipment
Digital Travel Display Kit
This travel indicator has a 5-digit display (0.0005” [0.01 mm] resolution)
and a computer interface for automated data collection. If purchased at
the same time as the test stand, no setup is needed. Otherwise, it may
be easily installed by the user.
Limit Switches
Adjust the switches’ vertical positions by loosening and re-t ightening
the wing screws. A limit condition is indicated by an amber light on the
front surface of each sensor.
Upper limit switch – while a limit condition exists, the slider will not
move up
Lower limit switch – while a limit condition exists, the slider will not
move down
Using the Control Unit
UP
Press and hold for tension, release button to stop motion. Located on
the face of the Control Unit.
DOWN
Press and hold for compression, release button to stop motion. Located
on the face of the Control Unit.
SPEED CONTROL DIAL
Adjust speed by turning the dial 0.2 – 5.5 in/min [5 – 140 mm/min]. Located on the face of the Control Unit.
POWER SWITCH
Use this switch, in the left rear of the Control Unit, to turn on and turn
off power to the test stand. Power is indicated by an amber light on the
face of the Control Unit.
TSFM500 / TSFM500H
POWER PLUG RECEPTACLE
Located in the left rear of the Control Unit. Plug the power cord in here.
CONTROL CABLE
Plug this cable into the lower male connector on the test stand, adjacent to the motor.
SPECIFICATIONS
Load capacity 500 lbF [2.2 kN]
Speed range 0.2 - 5.5 in/min [5 - 140 mm/min]
Maximum travel 4” [102 mm]
Speed variation with load ±0% (Stepper motor driven)
Speed accuracy ±5% of setting
Power Universal input, 80 - 240 VAC, 50/60 Hz
Fuse type 1.2A, 250V, 3AG SLO BLO
Weight (test stand only)
Control unit weight 2.7 lb [1.2 kg]
TSFM500: 36 lb [16.3 kg]
TSFM500H: 30 lb [13.6 kg]
5
6
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