Checkline TI-007 User Manual

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NOTES
TA BLE O F CONTE NTS
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 The Keypad
2.2 The Display
2.4 Making Measurements
2.5 Condition and Preparation of Surfaces
2.6 Selecting Measurement Mode
2.7 Calibration
3.0 TI-007 Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Scan Mode
3.2 Alarm Mode
3.3 Diff Mode
3.4 S-232 Port
4.0 Transducer Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.0 Appendix A: Product Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.0 Appendix B: Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.0 Appendix C: Sound Velocities of Common Materials . . . . . . . . . . . . . . . . . 13
8.0 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
OI-UT003
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1.0 INTRODUCTION
The Electromatic Model TI-007 is a precision Ultrasonic Micrometer. Based on the same operating principles as sonar, the TI-007 is capable of measuring the thickness of various materials with accuracy as high as ± 0.0001 inches, or ± 0.001 millimeters. The principle advantage of ultrasonic measurement over traditional methods is that ultrasonic measurements can be performed with access to only one side of the material being measured.
This manual is presented in three sections. The first section covers operation of the TI-007, and explains the keypad controls and display. The second section provides guidelines in selecting a transducer for a specific application. The last section provides application notes and a table of sound velocity values for various materials.
Electromatic maintains a customer support resource in order to assist users with questions or difficulties not covered in this manual. Customer support may be reached at any of the following:
Electromatic Equipment Company 600 Oakland Avenue, Cedarhurst, NY 11516 – USA
Telephone: (516)295-4300 Facsimile: (516) 295-4399
Online: www.checkline.com Email: sales@checkline.com
NOTES
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2.0 OPERATION
The TI-007 interacts with the operator through the membrane keypad and the LCD display. The functions of the various keys on the keypad are detailed below, followed by an explanation of the display and its various symbols.
The Keypad
This key is used to turn the TI-007 on and off. When theTI-007 is turned ON, it will first perform a brief display test by illuminating all of the segments
in the display. After one second, the tool will display the internal software version number. After displaying the version number, the display will show “0.0000” (or “0.000” if using metric units), indicating the tool is ready for use.
The TI-007 is turned OFF by pressing the ON/OFF key. The tool has a special memory that retains all of its settings even when the power is off. The tool also features an auto­powerdown mode designed to conserve battery life. If the tool is idle for 5 minutes, it will turn itself off.
The CAL key is used to enter and exit the TI-007’s calibration mode. This
mode is used to adjust the sound-velocity value that the TI-007 will use when
calculating thickness. The tool will either calculate the sound-velocity from a sample of the material being measured, or allow a known velocity value to be entered directly. Refer to page 7 for an explanation of the two CAL functions available.
The IN/MM key is used to switch back and forth between English and metric units. This key may be used at any time, whether the tool is displaying a thickness (IN or MM) or a velocity value (IN/µs or M/s).
The UP arrow key has two functions. When the TI-007 is in calibration mode, this key is used to increase numeric values on the display. An auto-repeat
function is built in, so that when the key is held down, numeric values will increment at an increasing rate. When the TI-007 is in measurement mode, this key is used to select between three different modes of measurement ( echo-echo, interface-echo, or auto ). Refer to page 6 for an explanation of the calibration procedure and to review the various measurement modes.
The SCAN key switches the SCAN measurement mode on and off. Refer to page 8 for an explanation of the SCAN measurement mode.
The DOWN arrow key has two functions. When the TI-007 is in the CAL mode, this key is used to decrease numeric values on the display. An auto-repeat
function is built in, so that when the key is held down, numeric values will decrement at an increasing rate. When the TI-007 is not in calibration mode, the DOWN arrow key switches the display backlight between three available settings. OFF will be dis­played when the backlight is switched off. AUTO will be displayed when the backlight is set to automatic mode, and ON will be displayed when the backlight is set to stay on. In the AUTO setting, the backlight will illuminate while the TI-007 is making a measurement and turn off after several seconds to conserve battery life.
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8.0 WARRANTY
ELECTROMATIC Equipment Co., Inc. (ELECTROMATIC) warrants to the original pur­chaser that this product is of merchantable quality and confirms in kind and quality with the descriptions and specifications thereof. Product failure or malfunction arising out of any defect in workmanship or material in the product existing at the time of delivery there­of which manifests itself within one year from the sale of such product, shall be remedied by repair or replacement of such product, at ELECTROMATIC’s option, except where unauthorized repair, disassembly, tampering, abuse or misapplications has taken place, as determined by ELECTROMATIC. All returns for warranty or non-warranty repairs and/or replacement must be authorized by ELECTROMATIC, in advance, with all repacking and shipping expenses to the address below to be borne by the purchaser.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE OR APPLICATION. ELECTROMATIC SHALL NOT BE RESPONSIBLE NOR LIABLE FOR ANY CONSEQUENTIAL DAMAGE, OF ANY KIND OR NATURE, RESULTING FROM THE USE OF SUPPLIED EQUIPMENT, WHETHER SUCH DAMAGE OCCURS OR IS DISCOVERED BEFORE, UPON OR AFTER REPLACEMENT OR REPAIR, AND WHETHER OR NOT SUCH DAMAGE IS CAUSED BY MANUFAC­TURER’S OR SUPPLIER’S NEGLIGENCE WITHIN ONE YEAR FROM INVOICE DATE.
Some State jurisdictions or States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you. The duration of any implied warranty, including, without limitation, fitness for any particular purpose and merchantability with respect to this product, is limited to the duration of the foregoing warranty. Some states do not allow limitations on how long an implied warranty lasts but, not withstanding, this warranty, in the absence of such limitations, shall extend for one year from the date of invoice.
ELECTROMACTIC Equipment Co., Inc.
600 Oakland Ave. Cedarhurst, NY 11516—USA Tel: 1-800-645-4330/ Tel: 516-295-4300/ Fax: 516-295-4399
SCAN
CAL
ON
OFF
IN
MM
ALRM
CAL
IN
MM
SCANSEND
DIFF
ON
OFF
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