Checkline TELC User Manual

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TABLE OF CONTENTS

01.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02

1.1 Upacking

1.2 Optional Accessories

2.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

03

2.1 First Installation

2.2 Internal Sensor Calibration

2.3 ZERO Adjustment

2.4 GAIN Adjustment

2.5 Checking The Adjustment

3.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

07

4.0 Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

07

5.0 Appendix: Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

08

5.1 TE Models

52. TP Mocels

5.3 TE-24 Models

5.4 TE-22 Models

5.5 TF Models

5.6 TERX Models

5.7 BTMS Models

6.0 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

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6.0 WARRANTY

ELECTROMATIC Equipment Co., Inc. (ELECTROMATIC) warrants to theoriginal
purchaser that this product is of merchantable quality and confirms in kind and quality
with the descriptions and specifications thereof. Product failure or malfunction arising
out of any defect in workmanship or material in the product existing at the time of
delivery thereof which manifests itself within one year from the sale of such product,
shall be remedied by repair or replacement of such product, at ELECTROMATIC’s
option, except where unauthorized repair, disassembly, tampering, abuse or misappli­cation has taken place, as determined by ELECTROMATIC. All returns for warranty
or non-warranty repairs and/or replacement must be authorized by ELECTROMATIC,
in advance, with all repacking and shipping expenses to the address below to be borne
by the purchaser.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, THE
WARRANTY OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR
PURPOSE OR APPLICATION. ELECTROMATIC SHALL NOT BE RESPONSIBLE
NOR LIABLE FOR ANY CONSEQUENTIAL DAMAGE, OF ANY KIND OR
NATURE, RESULTING FROM THE USE OF SUPPLIED EQUIPMENT, WHETHER
SUCH DAMAGE OCCURS OR IS DISCOVERED BEFORE, UPON OR AFTER
REPLACEMENT OR REPAIR, AND WHETHER OR NOT SUCH DAMAGE IS
CAUSED BY MANUFACTURER’S OR SUPPLIER’S NEGLIGENCE WITHIN
ONE YEAR FROM INVOICE DATE.

Some State jurisdictions or States do not allow the exclusion or limitation of incidental
or consequential damages, so the above limitation may not apply to you. The duration
of any implied warranty, including, without limitation, fitness for any particular
purpose and merchantability with respect to this product, is limited to the duration of
the foregoing warranty. Some states do not allow limitations on how long an implied
warranty lasts but, not withstanding, this warranty, in the absence of such limitations,
shall extend for one year from the date of invoice.

ELECTROMATIC Equipment Co., Inc.
600 Oakland Ave. Cedarhurst, NY 11516—USA
Tel: [phone]/ Tel: [phone]/ Fax: [phone]

Every precaution has been taken in the preparation of this manual. Electromatic Equipment Co., Inc., assumes
no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of
information contained herein. Any brand or product names mentioned herein are used for identification purpos­es only, and are trademarks or registered trademarks of their respective holders.

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1.0 INTRODUCTION

These Operating Instructions refer to Model TE sensor; they are also applicable to the
following models:

TP, TE-24, TE-22, TF, TERX, BTMS

1.1 Unpacking

When the sensor is delivered without a display and data analysis unit:

1 Diode connector, 8-pin
1 Operating Instructions

Unpack the instrument and inspect it for any shipping damage. Notices of defect
must be filed immediately, at the latest within 10 days on receipt of the goods.

1.2 Optional Accessories

Option DC: Analog output 0 - 10 V DC
Option MA: Analog output 4 - 20 mA

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5.7 BTMS Models

5.6 TERX Models

Model

TERX-100

TERX-200

TERX-500

TERX-1000

TERX-2000

TERX guide rollers:

Guide Rollers

Ten s ion Ran g es

0 - 1000 60 7, 10, 15, 20

0 - 2000 120 7, 10, 15, 20

Standard

Model

BTMS-1000

BTMS-2000

BTMS-5000

BTMS-10K

BTMS-20K

BTMS-50K

BTMS guide rollers:

Guide Rollers

Tension Ranges

cN

0 - 1000 30, 36, 41, 50, 100

0 - 2000 30, 36, 41, 50, 100

0 - 5000 10, 15, 20, 30, 36, 41, 50, 100

0 - 10 daN 10, 15, 20, 30, 36, 41, 50, 100

0 - 20 daN 10, 15, 20, 30, 36, 41, 50, 100

0 - 50 daN 10, 15, 20, 30, 36, 41, 50, 100

Standard

*

cN

0 - 100 60 7, 10, 15, 20

0 - 200 60 7, 10, 15, 20

0 - 500 60 7, 10, 15, 20

Measuring

Head Width mm

Line Speed
m/min max.

1000

Roller Widths

Line Speed

m/min max.

1000 Hardcoated aluminium

Roller Widths

Roller Material

Hardcoated aluminium

(Exception: 7 mm rollers

are made of nickel-plated steel)

Roller Material

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2.0 OPERATION

2.1 First Installation

1. Install the sensor at the desired measuring location.

2. Connect the sensor with the supplied or existing display unit. The pin
assignment of the 8-pin connector located on the rear side of the sensor is
described in section 4.0.

3. If the material path is other than vertical or if the process material deviates
significantly from the factory calibration material, you have to carry out
zero and gain adjustment, as described in

section 2.3 adn 2.4, before

first installation.

3. Wait approx.10 minutes for the sensor to warm up.

4. Thread the process material through the measuring
rollers, following the thread acquisition symbol on
the front of the sensor.

2.2 Internal Sensor Calibration

General Notes:

If the sensor was delivered together with a display unit, ZERO and GAIN
adjustment should only be performed on the supplied display unit.

All tension meters are calibrated with standard materials—such as polyamide­monofilament (PA)—according to the factory procedure; the material path is
vertical (Model BTMS horizontal).

Any difference in process material size and rigidity from the standard material
may cause a deviation of the accuracy.

In 95% of all industrial applications the factory calibration has been proven
to provide the best results and is used for comparative purposes.

If required, you can operate the sensors with a material path other than
vertical.

If the process material differ significantly in size, rigidity and shape we recom­mend special calibration using customer material. In the case of a material path
other than vertical or special calibration using customer material you have to
carry out static zero and gain adjustment once again as described i

n Chapters

3.2.1 and 3.2.2.

The device must not be operated in explosion hazard areas and must not come
into contact with aggressive substances.

To avoid damage, do not move the center roller by hand.

Tensions that exceed the tension range of the device by more than 100%
may cause a permanent deformation of the measuring spring and must be
avoided under any circumstances.

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5.4 TE-22 Models

5.5 TF Models

Model

TE-22-50

TE-22-100

TE-22-200

TE-22-500

TE-22-1000

TSL guide rollers:

V-g ro ove d

Standard

Option

Model

TF-100

TF-200

TF-500

TF-1000

TF-2000

TF-5000

TSF guide rollers:

Tensi on Ra ng es

0 - 100 270 PA: 0.30 mm Ø

0 - 200 270 PA: 0.50 mm Ø

0 - 500 270 PA: 0.80 mm Ø

V-g ro ove d

Standard

Tension Ranges

cN

0 - 50 150 PA: 0.12 mm Ø

0 - 120 150 PA: 0.12 mm Ø

0 - 200 150 PA: 0.12 mm Ø

0 - 400 150 PA: 0.20 mm Ø

0 - 1000 15 PA: 0.30 mm Ø

T

cN

0 - 120 270 PA: 0.12 mm Ø

0 - 200 270 PA: 0.12 mm Ø

0 - 400 270 PA: 0.20 mm Ø

Head Width mm

Line Speed
m/min max.

*

Measuring

Head Width mm

Line Speed
m/min max.

4000

4000

*

Measuring

5000

**

FACTORY

Calibration Material

Hardcoated aluminium

(Same dimension as standard roller)

**

FACTORY

Calibration Material

Roller Material

Hardcoated aluminium

(Nr. R12045)

Roller Material

(Nr. R12021)

Plastic (PVC reed)

WARNING