Model 5i
DIGITAL FORCE / TORQUE INDICATOR
User’s Guide
Model 5i Digital Force / Torque Indicator User’s Guide
Thank you…
Thank you for purchasing a Mark-10 Model 5i digital force / torque indicator,
designed for use with interchangeable remote force and torque sensors. A 5isensor combination can be used with some Mark-10 test stands grips, and
data collection software.
With proper usage, we are confident that you will get many years of great
service with this product. Mark-10 instruments are ruggedly built for many
years of service in laboratory and industrial environments.
This User’s Guide provides setup, safety, and operation instructions.
Dimensions and specifications are also provided. For additional information or
answers to your questions, please do not hesitate to contact us. Our technical
support and engineering teams are eager to assist you.
Before use, each person who is to use a Model 5i indicator should be
fully trained in appropriate operation and safety procedures.
TABLE OF CONTENTS
OVERVIEW .........................................................2
POWER ...............................................................4
MECHANICAL SETUP .......................................5
HOME SCREEN AND CONTROLS ...................7
OPERATING MODES .........................................9
DIGITAL FILTERS ............................................11
SET POINTS .....................................................12
DATA MEMORY AND STATISTICS ................13
COMMUNICATIONS ........................................14
CALIBRATION .................................................21
PASSWORDS ...................................................25
OTHER SETTINGS ...........................................27
SPECIFICATIONS ............................................30
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Model 5i Digital Force / Torque Indicator User’s Guide
1 OVERVIEW
1.1 List of included items
Qty. Part No. Description
1 12-1049 Carrying Case
1 08-1022 AC adapter body with US, EU, or UK prong
1 08-1026 Battery (inside the indicator)
1 - Certificate of calibration
1 09-1165 USB cable
1 - Resource CD (USB driver, user’s guides, MESURTM Lite
software, MESUR
1.2 General Overview
From left to right: Model 3i indicator with Series R03
force sensor, and Model 5i indicator with Series R50
torque sensor
are also identified in the Information screen of the indicator.
1.3 Accuracy and Resolution
Indicator accuracy must be combined with sensor accuracy to determine the total accuracy of the system.
Since sensors may be used with either the 5i or 3i indicator, the accuracy of the indicator being used
must be identified and taken into account, as follows:
Indicator Model Accuracy
5i ±0.1% of full scale ±1 digit
3i ±0.2% of full scale ±1 digit
The addition of “±1 digit” refers to the least significant digit shown on the indicator display. This is
equivalent to one increment of resolution. The resolution may be different for some sensors depending on
whether a 5i or 3i indicator is being used. For example, a Series R01 force sensor will display finer
resolution when connected to a 5i indicator than when connected to a 3i indicator. Resolution information
is shown in the sensors’ user’s guides.
The total system accuracy can be calculated by adding the sensor accuracy, indicator accuracy, and one
count of resolution. Refer to the following examples:
TM
gauge DEMO software, User’s Guide)
The 5i is a universal indicator designed for displaying
measurements from interchangeable mark-10 Plug &
TM
sensors. Sensor capacities are available from 0.25
Test
to 10,000 lbF (1 N to 50 kN) of force, and from 10 ozFin to
5,000 lbFin (7 Ncm to 550 Nm) of torque. These sensors
can be handheld or mounted to a fixture or test stand for
more sophisticated testing requirements.
Plug & Test
TM
sensors are used with either the 5i or 3i
indicator. They may be disconnected from one indicator
and connected to another without the need for recalibration or re-configuration. All such data is saved within
a PCB located inside the smart connector.
The model number, serial number, and capacity of the
sensor are identified in the rectangular label located on the
Plug & Test
TM
connector. The model and serial numbers
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Model 5i Digital Force / Torque Indicator User’s Guide
Example 1
Model MR01-100 sensor with Model M5i Indicator
MR01-100
±0.15% of full scale
This translates into a fixed error of up to:
0.25% x 100 lbF = 0.25 lbF + 0.05 lbF = 0.30 lbF
Example 2
Model MR50-50Z sensor with Model M3i Indicator
MR50-50Z
±0.35% of full scale
This translates into a fixed error of up to:
0.55% x 50 ozFin = 0.275 ozFin + 0.02 ozFin = 0.295 ozFin
Because accuracy is defined as a percentage of full scale, the fixed error is possible anywhere on the
scale from 0 to the capacity. As such, this value represents an increasingly large error as percentage of
reading towards the low end of the scale. It is, therefore, recommended that a sensor is selected with
capacity as close as possible to the expected load.
1.4 Safety / Proper Usage
Read through the following safety instructions thoroughly before using the 5i with a sensor:
1. Note the sensor’s capacity before use and ensure that the capacity is not exceeded. Producing a
load greater than the indicated safe overload value can damage the sensor. An overload can
occur whether the sensor’s indicator is powered on or off.
2. In order to extend the life of the sensor, avoid repetitive shock and impact loading.
3. When moving the sensor to another location, never lift from the cable or strain relief. This can
cause damage to the sensor. Always lift the sensor housing itself.
4. Always ensure that load is applied axially with respect to the sensor.
5. Ensure that the sensor is kept away from water or any other electrically conductive liquids at all
times.
6. The sensor and indicator should be serviced by a trained technician only. AC power must be
disconnected and the indicator must be powered off before the housing is opened.
7. Always consider the characteristics of the sample being tested before initiating a test. A risk
assessment should be carried out beforehand to ensure that all safety measures have been
addressed and implemented.
8. Typical materials able to be tested include many manufactured items, such as springs, electronic
components, fasteners, caps, films, mechanical assemblies, and many others. Items that should
not be used with the sensor include potentially flammable substances or products, items that can
shatter in an unsafe manner, and any other components that can present an exceedingly
hazardous situation when acted upon by a force. Always wear eye and face protection when
±0.1% of full scale
+
±0.2% of full scale
+
M5i
±1 digit
M3i
±1 digit
=
=
Total
±0.25% of full scale
±1 digit
Total
±0.55% of full scale
±1 digit
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Model 5i Digital Force / Torque Indicator User’s Guide
testing, especially in aforementioned hazardous cases. Extra bodily protection should be worn if a
destructive failure of a test sample is possible.
9. In aforementioned hazardous situations, it is strongly recommended that a machine guarding
system be employed to protect the operator and others in the vicinity from shards or debris.
10. Sensors have threaded holes or chucks, designed for the mounting of grips, fixtures, or
attachments. If any such accessories are used, ensure they are mounted firmly to prevent a
potential safety risk to the operator and others in the vicinity. If using an accessory from a supplier
other than Mark-10, ensure that it is constructed of suitably rugged materials and components.
Similar precautions should be taken when mounting the sensor to a test stand, work bench, or
other piece of equipment.
2 POWER
The 5i is powered either by an 8.4V NiMH rechargeable battery or by an AC adapter. Since these
batteries are subject to self discharge, it may be necessary to recharge the unit after a prolonged period
of storage. Plug the accompanying charger into the AC outlet and insert the charger plug into the
receptacle on the indicator (refer to the illustration below). The battery will fully charge in approximately 8
hours.
USB connector
Power input jack
Serial connector
Caution!
Do not use chargers or batteries other than supplied or instrument damage may occur.
If the AC adapter is plugged in, an icon appears in the lower left corner of the display, as follows:
If the AC adapter is not plugged in, battery power drainage is denoted in a five-step process:
1. When battery life is greater than 75%, the following indicator is present:
2. When battery life is between 50% and 75%, the following indicator is present:
3. When battery life is between 25% and 50%, the following indicator is present:
4. When battery life is less than 25%, the following indicator is present:
5. When battery life drops to approximately 2%, the indicator from step 4 will be flashing.
Several minutes after (timing depends on usage and whether the backlight is turned on or
off), a message will appear, “BATTERY VOLTAGE TOO LOW. POWERING OFF”. A 4-tone
audio indicator will sound and the indicator will power off.
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Model 5i Digital Force / Torque Indicator User’s Guide
The indicator can be configured to automatically power off following a period of inactivity. Refer to the
Other Settings section for details.
If battery replacement is necessary, the battery may be accessed by loosening the two captive screws in
the rear half of the housing and separating the two halves of the housing.
3 MECHANICAL SETUP
3.1 Connecting a sensor
The Plug & Test
marked “Plug & Test
into place with a “click”.
TM
connector must be inserted into the receptacle of the 5i or 3i indicator with the side
TM
Technology” facing up (see Fig. 3.1). When fully inserted, the connector will lock
Fig. 3.1
Appropriate orientation of Plug & Test
number, serial number, and load capacity may be found on the
labels affixed to the connector.
TM
connector. Sensor model
To release the connector, press both buttons on either side of the indicator housing to release the sensor
(see Fig. 3.2). Pull the connector completely out of the indicator by holding the curved aluminum section.
DO NOT pull on the cable or strain relief.
Fig. 3.2
Press both buttons on either side of the
indicator housing to release the Plug
TM
& Test
connector.
3.2 Sensor connector orientation
In order to accommodate a variety of testing requirements, the orientation of the Plug & Test
TM
connector
may be set up in either of the two positions shown below. To change the orientation, loosen the two
captive screws on the back side of the housing, separate the two housing halves, rotate one half 180
degrees, and reassemble. Contact between the two halves is made by the spring pins and contact pads
on the printed circuit boards.
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Model 5i Digital Force / Torque Indicator User’s Guide
Sensor connector
oriented up
Sensor connector
oriented down
3.3 Mounting to a plate
The 5i can be mounted to a plate with four thumb screws fastened into the appropriate holes in the rear
half of the housing. Refer to the Dimensions section for detailed hole information and locations.
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Model 5i Digital Force / Torque Indicator User’s Guide
4 HOME SCREEN AND CONTROLS
4.1 Home Screen
1
11
10
9
8
No. Name Description
1 Measurement
direction
indicator
2 Peaks
3 Primary reading
4 Load bar
5 Units
– indicates compression direction (for force sensors)
– indicates tension direction (for force sensors)
– indicates clockwise direction (for torque sensors)
– indicates counter-clockwise direction (for torque sensors)
These indicators are used throughout the display and menu.
The maximum measured compression/tension or clockwise/counter-clockwise
readings. These readings are reset by pressing ZERO or by powering the
indicator off and on.
The current displayed load reading. See Operating Modes section for
details. If a sensor is not plugged in, this value will be replaced by a message,
as follows: SENSOR NOT CONNECTED
Analog indicator to help identify when an overload condition is imminent. The
bar increases either to the right or to the left from the midpoint of the graph.
Increasing to the right indicates compression or clockwise load, increasing to
the left indicates tension or counter-clockwise load. If set points are enabled,
triangular markers are displayed for visual convenience. This indicator reflects
the actual load, which may not correspond to the primary reading (depends
on operating mode). The ZERO key does not reset the load bar. See
Operating Modes section for details.
The current measurement unit. Abbreviations are as follows:
Force units:
lbF – Pound-force
ozF – Ounce-force
kgF – Kilogram-force
gF – Gram-force
N – Newton
kN – Kilonewton
mN – Millinewton
567
2
3
4
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Model 5i Digital Force / Torque Indicator User’s Guide
Torque units:
lbFft – Pound-foot
lbFin – Pound-inch
ozFin – Ounce-inch
kgFm – Kilogram-meter
kgFmm – Kilogram-millimeter
gFcm – Gram-centimeter
Nm – Newton-meter
Ncm – Newton-centimeter
Nmm – Newton-millimeter
Note: not all sensor models display all the above units. Refer to the capacity /
resolution table for the respective sensor series for details.
6 Mode
The current measurement mode. Abbreviations are as follows:
RT – Real Time
PC – Peak Compression (for force sensors)
PT – Peak Tension (for force sensors)
PCW – Peak Clockwise (for torque sensors)
PCCW – Peak Counter-clockwise (for torque sensors)
A – Average Mode
ET – External Trigger Mode
See Operating Modes section for details about each of these modes
7 Number of stored
data points
8 Battery / AC
adapter indicator
9 Automatic data
output indicator
The number of stored data points in memory, up to 1000. Displayed only if
Memory Storage is enabled for the DATA key.
Either the AC adapter icon or battery power icon will be shown, depending on
power conditions. Refer to the Power section for details.
If Auto Output has been enabled under Serial / USB Settings, this indicator
is displayed. When automatic data output is occurring, the icon becomes
animated. See Communications section for details.
10 High / low limit
indicators
Correspond to the programmed set points. Indicator definitions are as follows:
– the displayed value is greater than the upper load limit
– the displayed value is between the load limits
– the displayed value is less than the lower load limit
11 Set points
The programmed load limit values. Typically used for pass/fail type testing.
One, two, or no indicators may be present, depending on the configuration
shown in the Set Points menu item.
4.2 Controls
Primary
Label Primary Function
Powers the indicator on and off.
Press briefly to power on, press and
hold to power off. Active only when
the home screen is displayed.
ZERO
Zeroes the primary reading and
peaks.
MENU
MODE
Enters the main menu.
Toggles between measurement
modes.
DATA
Stores a value to memory, transmits
the current reading to an external
device, and/or initiates automatic
Secondary
Label Secondary Function
ENTER
Various uses, as described in the
following sections.
Navigates up through the menu and
(UP)
ESCAPE
sub-menus.
Reverts one step backwards through
the menu hierarchy.
Navigates down through the menu
(DOWN)
DELETE
and sub-menus.
Enables and disables Delete mode
while viewing stored data.
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Model 5i Digital Force / Torque Indicator User’s Guide
data output, depending on setup.
UNITS
4.3 Menu navigation basics
Most of the indicator’s various functions and parameters are configured through the main menu. To
access the menu press MENU. Use the UP and DOWN keys to scroll through the items. The current
selection is denoted with clear text over a dark background. Press ENTER to select a menu item, then
use UP and DOWN again to scroll through the sub-menus. Press ENTER again to select the sub-menu
item.
For parameters that may be either selected or deselected, press ENTER to toggle between selecting and
deselecting. An asterisk (*) to the left of the parameter label is used to indicate when the parameter has
been selected.
For parameters requiring the input of a numerical value, use the UP and DOWN keys to increment or
decrement the value. Press and hold either key to auto-increment at a gradually increasing rate. When
the desired value has been reached, press ENTER to save the change and revert back to the sub-menu
item, or press ESCAPE to revert back to the sub-menu item without saving. Press ESCAPE to revert one
step back in the menu hierarchy until back into normal operating mode.
Refer to the following sections for details about setting up particular functions and parameters.
Note: As described above, the Plug & Test
data for the sensor, which includes menu settings. As such, a sensor must be connected in order for
menu changes to be saved with that particular sensor. If a sensor is not connected and the MENU key is
pressed, it is possible to browse through the menu parameters and make changes, but changes will not
be saved.
Toggles between measurement
units.
Turns the LCD backlight on and off.
TM
smart connector retains all configuration and calibration
DIRECTION
N/A
Toggles between tension and
compression (or clockwise and
counter-clockwise) directions while
configuring set points and other menu
functions.
N/A
5 OPERATING MODES
Caution!
In any operating mode, if the capacity of the instrument has been exceeded by more than 110%,
the display will show “OVER” to indicate an overload. A continuous audible tone will be sounded
until the MENU key has been pressed or the load has been reduced to a safe level.
Five operating modes are possible with the 5i indicator. To cycle between the modes, press MODE while
in the home screen.
5.1 Real time (RT)
The primary reading corresponds to the live measured reading.
5.2 Peak Compression (PC) / Peak Clockwise (PCW) - for force / torque sensors, respectively
The primary reading corresponds to the peak compression or clockwise reading observed. If the actual
load decreases from the peak value, the peak will still be retained in the primary reading area of the
display. Pressing ZERO will reset the value.
5.3 Peak Tension (PT) / Peak Counter-clockwise (PCCW) – for force / torque sensors, respectively
Same as above, but for tension / counter-clockwise readings.
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Model 5i Digital Force / Torque Indicator User’s Guide
5.4 Average Mode (AVG)
Average mode is used to obtain an average load reading over a specified period of time. Applications
include measurement of peel force, bearing torque, muscle strength, frictional force, and other tests
requiring time-averaged readings.
Before the parameters of Average Mode can be configured, it must be enabled. To do so, select Average
Mode from the menu, scroll to Enable and press ENTER. The display appears as follows:
AVERAGE MODE
Disabled
* Enabled
+ Settings
Then, scroll to Settings, and press ENTER to configure the parameters. The parameters are as follows:
AVERAGE MODE SETTINGS
Initial Delay
0.0
Averaging Time
5.5
Trigger Load
1.200
Parameter Description
Initial Delay The time delay, in seconds, before the averaging sequence commences.
Averaging Time The time duration, in seconds, of the averaging sequence.
Trigger Load
The minimum load required to start the averaging sequence. Toggle between
compression and tension (or clockwise and counter-clockwise) directions by pressing
the DIRECTION key. Initial delay follows the trigger load.
After the parameters have been configured and the menu has been exited, press MODE until AVG is
displayed. Then press ZERO. Average mode is now armed, and the averaging sequence will commence
when the trigger load has occurred. The current status of the average sequence is displayed below the
primary reading, as follows:
Step Status Abbreviation Description
1 TRIG WAIT The trigger load has not yet occurred.
2 INIT DLY The initial delay is currently taking place.
3 AVERAGING The indicator is collecting readings. The status will be flashing until
averaging has been completed.
4 AVRG DONE Averaging has been completed. The average load is displayed in the
primary reading.
At the completion of the averaging sequence, the peak values are retained until ZERO is pressed.
Another averaging sequence may be started after ZERO has been pressed. To exit Average mode, press
MODE and select the desired measuring mode.
5.5 External Trigger (ET)
This mode of operation is useful for measuring electrical contact activation load as well as
synchronization of multiple instruments for a “snapshot” view of applied loads. It is possible to capture the
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Model 5i Digital Force / Torque Indicator User’s Guide
reading with a normally open contact (high to low transition of the trigger signal) or a normally closed
contact (low to high transition).
Before the parameters of External Trigger Mode can be configured, it must be enabled. To do so, enter
the main menu, select External Trigger, scroll to one of the four available options and press ENTER.
The options are as follows:
EXTERNAL TRIGGER
* Disabled
Momentary Hi->Lo
Momentary Lo->Hi
Maintained High
Maintained Low
Option Description
Momentary High Low The display will freeze the captured reading until ZERO is pressed. Applies
Momentary Low High The display will freeze the captured reading until ZERO is pressed. Applies
Maintained High The display will show the captured reading only for as long as a high signal
Maintained Low The display will show the captured reading only for as long as a low signal
After the selection has been made and the menu has been exited, press MODE until ET is displayed.
External Trigger mode is now armed. Refer to the pin diagram in the Communications section for
connection information.
To exit External Trigger mode, press MODE and select the desired measuring mode.
Note: As long as external trigger has been enabled, it is still active even if the indicator is in Real Time
mode. After the display freezes, any programmed set points will be active. However, if the indicator is in
External Trigger mode, any programmed set points will be inactive.
to a high to low transition of the trigger signal.
to a low to high transition of the trigger signal.
is maintained.
is maintained.
6 DIGITAL FILTERS
Digital filters are provided to help smooth out the readings in situations where there is mechanical
interference in the work area or test sample. These filters utilize the moving average technique in which
consecutive readings are pushed through a buffer and the displayed reading is the average of the buffer
contents. By varying the length of the buffer, a variable smoothing effect can be achieved. The selection
of 1 will disable the filter since the average of a single value is the value itself.
To access digital filter settings, select Filters from the menu. The display will appear as follows:
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Model 5i Digital Force / Torque Indicator User’s Guide
DIGITAL FILTERS
(1 = Fastest)
Current Reading
1
Displayed Reading
1
Two filters are available:
Current Reading – Applies to the peak capture rate of the instrument.
Displayed Reading – Applies to the primary reading on the display.
Available settings: 1,2,4,8,16,32,64,128,256,512,1024. It is recommended to keep the current reading
filter at its lowest value for best performance, and the displayed reading filter at its highest value for best
stability.
7 SET POINTS
7.1 General Information
Set points are useful for tolerance checking (pass/fail),
triggering an external device such as a motorized test
stand, or alarm indication in process control applications.
Two limits, high and low, are specified and stored in the
non-volatile memory of the instrument and the primary
reading is compared to these limits. The results of the
comparisons are indicated through the three outputs
provided on the 15-pin connector, thus providing “under”,
“in range”, and “over” signaling. These outputs can be
connected to indicators, buzzers, or relays as required
for the application.
7.2 Configuration
To configure set points, select Set Points from the menu. The screen will appear as follows:
SET POINTS
Upper Disabled
* Upper Enabled
5.000
Lower Disabled
* Lower Enabled
3.500
Either one, two, or none of the set points may be enabled. To toggle between the tension and
compression (or clockwise and counter-clockwise) directions, press the DIRECTION key.
If two set points have been enabled, they are displayed in the upper left corner of the display. If only one
set point has been enabled, the word “OFF” will appear in place of the value. If no set points have been
enabled, the upper left corner of the display will be blank.
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Model 5i Digital Force / Torque Indicator User’s Guide
When set points are enabled, the following indicators are shown to the left of the primary reading:
– the displayed value is greater than the upper
load limit (NO GO HIGH)
– the displayed value is between the limits (GO)
– the displayed value is less than the lower load
limit (NO GO LOW)
Set point indicators and outputs reference the displayed reading, not necessarily the current live load.
Interactions with External Trigger Mode
Even if set points have been enabled, they are inactive when the indicator is in External Trigger
mode.
7.3 Using Set Points to Control Mark-10 Motorized Test Stands
When using set points to stop/cycle a Mark-10 motorized test stand, both set points must be enabled, and
each set point must be set to opposite measurement directions. For example, if a test requires the test
stand to stop at 20 lbFin of clockwise torque, program the upper set point to 20 lbFin clockwise, and the
lower set point to a counter-clockwise value such as 10 lbFin, or any other value in the counter-clockwise
direction that will not be triggered during the course of the test.
8 DATA MEMORY AND STATISTICS
The 5i has a storage capacity of 1,000 data points. Readings may be stored, viewed, and output to an
external device. Individual, or all, data points may be deleted. Statistics are calculated for the data
presently in memory.
To enable memory storage, select DATA Key from the menu, then scroll to Memory Storage and press
ENTER. Then exit the menu. In the home screen, the data record number 0000 will appear below the
primary reading. Press DATA at any time to save the displayed reading. The record number will
increment each time DATA is pressed. If DATA is pressed when memory is full the message “MEMORY
FULL” will be flashed at the bottom of the display and a double audio tone will be sounded.
To view, edit, and output stored readings and statistics, select Memory from the menu. The screen
appears as follows:
MEMORY
View Data
View Statistics
Output Data
Output Statistics
Output Data & Stats
Clear All Data
8.1 View Data
All the saved data points may be viewed. The record number is displayed, along with the corresponding
value and presently set unit of measurement. Any readings may be deleted individually. To do so, scroll
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Model 5i Digital Force / Torque Indicator User’s Guide
to the desired reading and press DELETE. The letter “D” will appear to the left of the record number,
indicating that the indicator is in Delete mode, as follows:
0001 8.450 Nm
0002 9.220 Nm
0003 8.445 Nm
0004 8.895 Nm
D 0005 9.095 Nm
0006 8.990 Nm
0007 9.045 Nm
Press ENTER to delete the value. To exit Delete mode, press DELETE again. Any number of readings
may be individually deleted, however, all readings may also be cleared simultaneously. Refer to the Clear
All Data section for details.
8.2 Statistics
Statistical calculations are performed for the saved values. Calculations include number of readings,
minimum, maximum, mean, and standard deviation.
8.3 Output Data
Press ENTER to output data to an external device. The display will show, “SENDING DATA…”, then
“DATA SENT”. If there was a problem with communication, the display will show, “DATA NOT SENT”.
Saved data can be downloaded by some Mark-10 data collection programs. Refer to their respective
user’s guides for details.
8.4 Output Statistics
Press ENTER to output statistics to an external device. The display will show, “SENDING STATS…”, then
“STATS SENT”. If there was a problem with communication, the display will show, “STATS NOT SENT”.
8.5 Output Data & Stats
Press ENTER to output data and statistics to an external device. The display will show, “SENDING
DATA”, then “SENDING STATS…”, then “DATA SENT”, then “STATS SENT”. If there was a problem with
communication, the display will show, “DATA NOT SENT” and/or “STATS NOT SENT”.
8.6 Clear All Data
Press ENTER to clear all data from the memory. A prompt will be shown, “CLEAR ALL DATA?”. Select
Yes to clear all the data, or No to return to the sub-menu.
For output of data and/or statistics, RS-232 or USB output must be enabled. Data formatting is
<CR><LF> following each value. Units can be either included or excluded. Output of data via the Mitutoyo
output is possible, however, output of statistics is not. Refer to the Communications section for details.
Note: Data is not retained while the indicator is powered off.
9 COMMUNICATIONS
Communication with the 5i indicator is achieved through the micro USB or 15-pin serial ports located at
the bottom of the instrument, as shown in the illustration in the Power section. Communication is possible
only when the indicator is in the main operating screen (i.e. not in a menu or configuration area).
9.1 Installing the USB driver
It is recommended that the USB driver be installed before physically connecting the indicator to
the PC with a USB cable.
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Model 5i Digital Force / Torque Indicator User’s Guide
1. Insert the Resource CD supplied with the indicator into the CD/DVD drive in the computer. Then,
navigate in Windows Explorer or My Computer to one of the following folders on the CD:
Windows 2000 through Vista - “Win_2K_XP_S2K3_Vista”
Windows 7 - “Windows_7”
2. Execute the installer application “Mark-10USBInstaller.exe” by double-clicking it. When the program
launches, one of the following windows will appear, depending on the operating system:
or
Click “Install”.
3. The next screen appears as follows:
Click “Continue Anyway”.
4. After installation completes the following screen may appear in non-Windows 7 operating systems.
Restart the computer before connecting a Mark-10 USB device.
5. After Windows as restarted, plug in the device. The following will occur:
Windows 7 Operating Systems – When the Mark-10 USB device has been plugged into a USB
port, the driver will automatically be found. When the driver installation is complete, a message
will appear as follows: “The MARK-10 USB DEVICE driver is now installed and ready to use”.
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Model 5i Digital Force / Torque Indicator User’s Guide
Non-Windows 7 Operating Systems – When the Mark-10 USB device has been plugged into a
USB port, the following screen appears:
Select “No, not this time”, then click “Next”.
6. The next screen appears as follows:
Select “Install the software automatically (Recommended)”, then click “Next”.
7. The next screen appears as follows:
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Model 5i Digital Force / Torque Indicator User’s Guide
Click “Continue Anyway”.
8. The next, and final, screen appears as follows:
Click “Finish”. The Mark-10 USB device is now installed and ready to use. The COM port number
assigned by Windows may be identified in Device Manager, or in the communication application being
used, such as MESURgauge or HyperTerminal.
9.2 Serial / USB
To set up RS-232 and USB communication, select Serial/USB Settings from the menu. The screen
appears as follows:
SERIAL/USB SETTINGS
* RS232 Selected
USB Selected
+ Baud Rate
+ Data Format
+ Auto Output
Select either RS-232 or USB input (output is always simultaneous through both the USB and RS-232
ports). RS-232 must be selected when communicating through a Mark-10 test stand controller. When
communicating from the indicator directly to a PC or data collector, either RS-232 or USB can be selected
as required. Configure the baud rate and data format as required for the application. Default values are as
follows:
Baud Rate: 9,600
Data Format: Numeric + units
Auto Output: Disabled
Other communication settings are permanently set to the following:
Data Bits: 8
Stop Bits: 1
Parity: None
Individual data points may be transmitted by pressing DATA or by requesting the appropriate ASCII
command from an external device (see Command Set sub-section for details).
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Model 5i Digital Force / Torque Indicator User’s Guide
9.3 Automatic Output
The indicator has the ability to output data continuously and automatically via RS-232 or USB. To enable
automatic output, select Auto Output from the Serial/USB Settings sub-menu. The screen appears as
follows:
AUTO OUTPUT
* Disabled
Enabled
Outputs per Sec.
10
Select Enabled to activate automatic output. The number of outputs per second can be set to 1, 2, 5, 10,
25, 50, 125, or 250. The capabilities of the receiving device should be considered when selecting the data
output rate.
After the settings have been saved, revert to the home screen. An icon will appear in the lower left corner
of the display, as follows:
This indicates that automatic data output has been armed. Automatic
output of data may be initiated by pressing DATA or by sending the appropriate ASCII command from an
external device (see Command Set sub-section for details). The icon will become animated, signaling
that automatic output is occurring. Press DATA again to end the data transmission.
9.4 Mitutoyo BCD settings
This output is useful for connection to data collectors, printers, multiplexers, or any other device capable
of accepting Mitutoyo BCD data. Individual data points may be transmitted by pressing DATA or by
requesting it from the Mitutoyo communication device (if available). To enable Mitutoyo output, select the
desired format – either with polarity or without polarity. The screen appears as follows:
MITUTOYO BCD
* Disabled
Ena w/o Polarity
Ena w/Polarity
9.5 Analog Output
This output can be used for chart recorders, oscilloscopes, data acquisition systems, or any other
compatible devices with analog inputs. The output produces ±1 volt at full scale of the sensor. The
polarity of the signal is positive for compression/clockwise and negative for tension/counter-clockwise.
9.6 DATA Key Functions
The DATA key can be configured to perform several functions. To configure the DATA key, select DATA
Key from the menu. The display will appear as follows:
DATA KEY
* RS232/USB Output
Mitutoyo Output
Memory Storage
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Model 5i Digital Force / Torque Indicator User’s Guide
Three options are available:
Selection Function when pressing DATA
RS232/USB Output
Mitutoyo Output
Memory Storage
Outputs data via the serial and USB ports
Outputs data via Mitutoyo (Digimatic) through the serial port
Stores a reading to memory (refer to the Memory section for details)
Any combination of the above functions may be selected.
9.7 I/O Connector Pin Diagram (female)
Pin No. Description Input / Output
1 Signal Ground --2 Tension/Counter-clockwise Overload Output
3 RS-232 Receive Input
4 RS-232 Transmit Output
5 +12V DC Output
6 Analog Output Output
7 Compression/Clockwise Overload Output
8 Mitutoyo Clock
Output
Output Bit 2
9 Mitutoyo Data
Output
Output Bit 0
10 Mitutoyo Request
Input
Input Bit 3
11 “Under” Set Point Output
12 “Over” Set Point Output
13 “Within” Set Point Output
14 External Trigger Input
15 Mitutoyo Ready
Output
Output Bit 1
9.8 Command Set / Gauge Control Language 2 (GCL2)
The 5i may be controlled by an external device through the RS-232 or USB channel. The following is a list
of supported commands and their explanations. All commands must be terminated with a Carriage Return
character or with a Carriage Return/Line Feed combination. The indicator responses are always
terminated with a Carriage Return/Line Feed.
Request Readings
? Request the displayed reading (dependant on operating mode)
?C Request the current (real time) reading
?PT Request the peak tension reading
?PC Request the peak compression reading
?CW Request the peak clockwise reading
?CCW Request the peak counter-clockwise reading
?ET Request the reading obtained during the External trigger mode
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Model 5i Digital Force / Torque Indicator User’s Guide
?A Request the average reading obtained during the Average mode
Units (available units depend on the sensor used)
LB Switch unit to pound-force
OZ Switch unit to ounce-force
KG Switch unit to kilogram-force
G Switch unit to gram-force
N Switch unit to Newton
MN Switch unit to milli-Newton
KN Switch unit to kilo-Newton
LBFT Switch unit to pound-foot
LBIN Switch unit to pound-inch
OZIN Switch unit to ounce-inch
KGM Switch unit to kilogram-meter
KGMM Switch unit to kilogram-millimeter
GCM Switch unit to gram-centimeter
NM Switch unit to Newton-meter
NCM Switch unit to Newton-centimeter
NMM Switch unit to Newton-millimeter
Basic Functions (available measurement directions depend on the sensor used)
CUR Current mode (real time mode) for primary reading
PT Peak Tension mode for primary reading
PC Peak Compression mode for primary reading
PCW Peak Clockwise mode for primary reading
PCCW Peak Counter-clockwise mode for primary reading
CLR Clear peaks
Z Zero display and perform the CLR function
Filters
FLTCn Digital filter for displayed readings
FLTPn Digital filter for current readings
n= 0-10, filter = 2
n
, ex: n=0= no filter, n=10=1024 samples averaged
Memory & Statistics
MEM Transmit all stored readings
STA Transmit statistics
Set Points
SPHD Disable high set point
SPLD Disable low set point
SPHn High set point. n=value (+ for compression, - for tension)
SPLn Low set point. n=value (+ for compression, - for tension)
Note: High set point value must be greater than low set point value if both values
are set to the same polarity.
USB/RS-232 Communication
FULL USB/RS-232 transmission with units
NUM USB/RS-232 transmission without units (only numeric values)
AOUTn Auto-transmit n times per second n=1,2,5,10,25,50,125,250. 0=disabled
Note: n = 1 = yields 50 times per second. This is provided for backward
compatibility with the legacy indicator model BGI.
Mitutoyo Communication
MIT Enable Mitutoyo output
MITD Disable Mitutoyo output
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Model 5i Digital Force / Torque Indicator User’s Guide
POL Mitutoyo output with polarity (+ for compression, - for tension)
NPOL Mitutoyo output without polarity (absolute value)
PM Print/send data to a Mitutoyo-compatible device
Averaging
A Enable Average mode
AD Disable Average mode
AM Select Average mode (if enabled) for primary reading
ATn Average time. n=0.1-300.0 seconds
DELn Initial delay. n=0.1-300.0 seconds
TRFn Trigger force. n=value (+ for compression/clockwise, - for tension/counter-
clockwise)
External Trigger
ETH Enable high level-triggered External trigger mode
ETL Enable low level-triggered External trigger mode
ETHL Enable reading captured on a high to low transition
ETLH Enable reading captured on a low to high transition
ETD Disable External trigger mode
Input / Output Bits
Sn Set output bit (open drain, pull to ground). n=0,1,2
Cn Clear output bit. n=0,1,2
Rn Read current status of output bit or level of input pin. n=0,1,2,3
Personality
RN Read product name
RM Read model number
RV Read firmware version number
RS Read serial number
Other Commands
AOFFn Auto-shutoff. n=0-30 minutes. 0=auto shutoff disabled
SAVE Save current settings in nonvolatile memory
LIST List current settings and status
Following is an example LIST output: V1.00;LBF;CUR;FLTC8;FLTP1;AOUT00;AOFF5;FULL;MIT;POL;B0
All fields are separated by “;”. The first field shows the firmware version, the last field shows the remaining
battery power (B0=full charge, B3=minimum power). All other fields show the status of settings and
features using the same abbreviations as the commands to set them.
Any detected errors are reported back by means of the following error codes:
*10 Illegal command
*11 Not applicable
*12 Invalid specifier
*22 Value too large
10 CALIBRATION
10.1 Initial Physical Setup
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Model 5i Digital Force / Torque Indicator User’s Guide
The sensor should be mounted vertically to a test stand or fixture rugged enough to withstand a load
equal to the full capacity of the sensor. Certified deadweights, torque arms/wheels, and/or master load
cells should be used, along with appropriate mounting brackets and fixtures. Caution should be taken
while handling such equipment.
10.2 Calibration Procedure
In the interests of simplicity and brevity, the following instructions use force terminology only. Such
wording is displayed only when a force sensor is being calibrated. When a torque sensor is being
calibrated, the terms COMPRESSION and TENSION are replaced by CLOCKWISE and COUNTER-
CLOCKWISE, respectively.
1. Select Calibration from the menu. The display will appear as follows:
CALIBRATION
ENTER # CAL POINTS
(1 TO 10)
COMPRESSION:
5
TENSION :
5
The sensor can be calibrated at up to 10 points in each direction. Enter the number of calibration
points for each direction (compression and tension or clockwise and counter-clockwise). At least
one point must be selected for each direction.
Note: To achieve the accuracy specification of ±0.1% ±1 digit + sensor, it is recommended to
calibrate the sensor at 5 or more even increments in both the tension and compression directions.
For example, a sensor with capacity of 10 lbF should be calibrated at 2, 4, 6, 8, and 10 lb loads in
each direction.
2. To escape the Calibration menu at any time, press ESCAPE. The display will appear as follows:
CALIBRATION
NOT COMPLETE
CANCEL
EXIT W/O SAVING
Selecting “CANCEL” will revert back to the Calibration setup. Selecting “EXIT W/O SAVING” will
return to the menu without saving changes.
3. After the number of calibration points has been entered, press ENTER. The display will appear as
follows:
CALIBRATION
OFFSET
Place sensor
horizontal
THEN PRESS ZERO
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Model 5i Digital Force / Torque Indicator User’s Guide
4. Place the sensor horizontally on a level surface free from vibration, then press ZERO. The
indicator will calculate offsets, and the display will appear as follows:
CALIBRATION
OFFSET
Please wait…
CALIBRATION
CALIBRATION
OFFSET
Sen.Offset Adj.Passed
Ana.Offset Adj.Passed
Sen.Offset Adj.Failed
Ana.Offset Adj.Failed
If failed:
5. The following screen appears after the offsets have been calculated:
CALIBRATION
COMPRESSION
Attach necessary
weight fixtures.
THEN PRESS ENTER
Attach weight fixtures (brackets, hooks, etc), as required. Do not yet attach any weights or apply
any calibration loads. Then press ENTER.
6. The display will appear as follows:
CALIBRATION
COMPRESSION
Optionally exercise
load cell a few times.
THEN PRESS ENTER
Optionally exercise the sensor several times (at full scale, if possible), then press ENTER.
7. The display will appear as follows:
CALIBRATION
COMPRESSION
GAIN ADJUST
APPLY FULL SCALE LOAD
10.000 LBF +/-20%
THEN PRESS ENTER
OFFSET
Apply a weight equal to the full scale of the instrument, then press ENTER.
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Model 5i Digital Force / Torque Indicator User’s Guide
8. After displaying “PLEASE WAIT…” the display will appear as follows:
CALIBRATION
COMPRESSION
ENSURE NO LOAD
THEN PRESS ZERO
Remove the load applied in Step 8, leave the fixtures in place, then press ZERO.
9. The display will appear as follows:
CALIBRATION
COMPRESSION
APPLY LOAD
1 OF 5
ENTER LOAD:
2.000 LBF
THEN PRESS ENTER
Use the UP and DOWN keys to adjust the load value as required. The load values default to even
increments, as indicated by the previously entered number of data points (even increments are
recommended for best results). For example, if a 50 lbF capacity sensor is calibrated, and 5 data
points were selected, the load values will default to 10, 20, 30, 40, and 50 lb. Apply the calibration
load. Then press ENTER.
Repeat the above step for the number of data points selected.
10. After all the compression calibration points have been completed, the display will appear as
follows:
CALIBRATION
COMPRESSION COMPLETE
REVERSE DIRECTION
FOR TENSION
Attach necessary
weight fixtures.
THEN PRESS ENTER
Press ENTER.
11. At the completion of the tension calibration, the display will appear as follows:
CALIBRATION
COMPLETE
SAVE & EXIT
EXIT W/O SAVING
To save the calibration information, select “SAVE & EXIT”. To exit without saving the data select
“EXIT W/O SAVING”.
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Model 5i Digital Force / Torque Indicator User’s Guide
12. Any errors are reported by the following screens:
CALIBRATION
Units must be gF.
PLEASE TRY AGAIN
PRESS ENTER
Displayed at the start of calibration if a disallowed unit is selected.
LOAD NOT STABLE
PLEASE TRY AGAIN
Ensure that the load is not swinging, oscillating, or vibrating in any manner. Then try again.
CALIBRATION
COMPRESSION
LOAD TOO LOW
PLEASE TRY AGAIN
The calibration weight does not match the set value.
CALIBRATION
TENSION
LOAD TOO CLOSE
TO PREVIOUS
PLEASE TRY AGAIN
The entered calibration point is too close to the previous point.
11 PASSWORDS
Two separate passwords may be set to control access to the Calibration section and to the menu and
other keys. To access the passwords setup screen, select Passwords from the menu. The display will
appear as follows:
PASSWORDS
Calibration
Menu Key
Units Key
Mode Key
Zero Key
Data Key
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Model 5i Digital Force / Torque Indicator User’s Guide
11.1 Calibration Password
Select Calibration from the sub-menu. The display will appear as follows:
CALIBRATION PASSWORD
* Disabled
Enabled
Set Password
(0000 – 9999)
5000
To set the password, select Enabled , then Set Password. Use the UP and DOWN keys to increment
and decrement the value, from 0 to 9999. When the desired value has been selected, press ENTER, then
ESC to exit the sub-menu.
11.2 Menu Key Password
If enabled, every time the MENU key is selected, a password must be provided. Select Menu Key from
the sub-menu. Follow the same procedure as described in section 10.1.
11.3 Locking Out Other Keys
Other keys may be locked out individually. Select any combination of keys (UNITS, MODE, ZERO,
DATA) by pressing ENTER in the Passwords sub-menu. Pressing a locked key will prompt the message
“KEY PROTECTED” and then revert to the previous screen.
11.4 Password Prompts
If passwords have been enabled, the following will be displayed when pressing the MENU key or
accessing the Calibration section:
ENTER PASSWORD
(0000 – 9999)
5000
Use the UP and DOWN keys to select the correct password, then press ENTER to continue.
If the incorrect password has been entered, the display will appear as follows:
INCORRECT PASSWORD
Reset password
Request code:
XXXX
Press ENTER or ESC
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Model 5i Digital Force / Torque Indicator User’s Guide
To re-enter the password, press ESC to exit to the home screen. Then, access the desired function and
enter the password again when prompted.
If the password has been misplaced, it can be reset. Press ENTER to generate a request code. The
request code must be supplied to Mark-10 or a distributor, who will then provide a corresponding
authorization code. Enter the activation code to disable the password.
12 OTHER SETTINGS
12.1 Automatic Shutoff
The indicator may be configured to automatically power off following a period of inactivity while on battery
power. Inactivity is defined as the absence of any key presses or load changes of 100 counts or less. To
access these settings, select Automatic Shutoff from the menu. The display will appear as follows:
AUTOMATIC SHUTOFF
* Disabled
Enabled
Set Minutes
5
Select Disabled to disable automatic shutoff. Select Enabled to enable it. The length of time of inactivity
is programmed in minutes via the Set Minutes parameter. Available settings: 5-30, in 5 minute
increments.
Note: If the AC adapter is plugged in, the indicator will ignore these settings and remain powered on until
the POWER key is pressed.
12.2 Backlight
Although the backlight may be turned on and off at any time by pressing the BACKLIGHT key, there are
several available initial settings (applicable upon powering on the indicator). To access these settings,
select Backlight from the menu. The display will appear as follows:
BACKLIGHT
Off
On
* Auto
Set Minutes
1
Select Off for the backlight to be off upon powering on the indicator.
Select On for the backlight to be on upon powering on the indicator.
Select Auto for the backlight to be on upon powering indicator, but will shut off after a period of inactivity
(as defined in the Automatic Shutoff sub-section). The backlight will turn on again when activity
resumes. The length of time of inactivity is programmed in minutes via the Set Minutes parameter.
Available settings: 1-10, in 1 minute increments.
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Model 5i Digital Force / Torque Indicator User’s Guide
Note: If the AC adapter is plugged in, the indicator will ignore these settings and keep the backlight on,
unless the BACKLIGHT key is pressed. Selecting the On or Off setting in the Backlight menu will
manually turn the backlight on or off as if the Backlight button were pressed.
12.3 LCD Contrast
The contrast of the display may be adjusted. Select LCD Contrast from the menu. The screen will appear
as follows:
LCD CONTRAST
Set Contrast
10
Press ENTER to modify the contrast. Select a value from 0 to 25, 25 producing the most contrast.
12.4 Beeps
Audible tones can be enabled for all key presses and alerts, such as overload, set point value reached,
etc. The Set Point alert can be configured to be either a momentary tone or a continuous tone (until the
load is restored to a value between the set points). To configure the functions for which audible tones will
apply, select Beeps from the menu. The screen will appear as follows:
BEEPS
Keys
* Alerts
Set Points
* Momentary
Continuous
12.5 Initial settings
This section is used to configure the initial settings upon powering on the indicator. The initial units of
measurement and the primary reading measurement mode may be configured. To access these settings,
select Initial Settings from the menu. The screen will appear as follows:
INITIAL SETTINGS
Units
LBF
Mode
Real Time
The default unit of measure depends on the sensor series. The default mode is Real Time, regardless of
sensor.
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Model 5i Digital Force / Torque Indicator User’s Guide
12.6 Information / Welcome Screen
The following screen is displayed at power up and can be accessed at any time by selecting Information
from the menu:
Digital Indicator
Model M5i
Ind. SN: 1234567
Sensor: MR51-50
Sensor SN: 9876543
Version: 1.0
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Model 5i Digital Force / Torque Indicator User’s Guide
13 SPECIFICATIONS
13.1 General
Accuracy:
Sampling rate:
Power:
Battery life:
Measurement units:
Outputs:
Configurable
settings:
Weight:
Included accessories:
Warranty:
±0.1% of full scale ±1 digit + sensor
7,000 Hz
AC or rechargeable battery. Low battery indicator appears when battery level is low, and
indicator powers off automatically when power reaches critical stage.
Backlight on:
Backlight off:
lbF, ozF, gF, kgF, N, kN, mN, lbFft, lbFin, ozFin, kgFm, kgFmm, gFcm, Nm, Ncm, Nmm
(depending on sensor)
USB / RS-232:
2 for full computer control.
Mitutoyo (Digimatic):
Analog:
General purpose:
Set points:
Digital filters, outputs, automatic output (via USB/RS-232), automatic shutoff, default
settings, averaging mode, external trigger, passwords, key tones, audio alarms, backlight,
calibration
0.7 lb [0.3 kg]
Carrying case, AC adapter, battery, USB cable, resource CD (USB driver, MESUR
software, MESURTMgauge DEMO software, and user’s guide), NIST-traceable certificate
of calibration
3 years (see individual statement for further details)
up to 7 hours of continuous use
up to 24 hours of continuous use
Fully configurable up to 115,200 baud. Includes Gauge Control Language
Serial BCD suitable for all Mitutoyo SPC-compatible devices.
±1 VCD, ±0.25% of full scale at capacity,
Three open drain outputs, one input.
Three open drain lines.
TM
Lite
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Model 5i Digital Force / Torque Indicator User’s Guide
13.2 Factory Settings
Parameter Setting
Set points
Upper Disabled (defaults to 80% of full scale, compression, when enabled)
Lower Disabled (defaults to 40% of full scale, compression, when enabled)
Filters
Current 8
Displayed 1024
Average mode Disabled
Initial Delay 0
Trigger Force / Torque 10% of full scale
Averaging Time (sec.) 5.0
External Trigger Disabled
DATA Key Functions
RS-232/USB Output Enabled
Mitutoyo Output Disabled
Memory Storage Enabled
Backlight Auto
Minutes 1
Serial/USB
RS-232 Output Selected Enabled
USB Output Selected Disabled
Baud Rate 9,600
Data Format Numeric + units
Auto Output Disabled
Outputs per Sec. 125
Mitutoyo BCD Output Disabled
Automatic Shutoff Enabled
Minutes 5
Beeps
Keys Enabled
Alerts Enabled
Set Points Momentary
LCD Contrast 10
Initial Settings
Units Depends on sensor
Mode Real Time
Passwords All passwords disabled
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