Check-line PK2, PK2-OT Operating Instructions Manual

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TABLE OF CONTENTS
01.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02
02.0 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
03.0 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04
04.0 Charging The Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05
05.0 Simple Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
06.0 Information On Battery Management . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
7.0 Error Messages in the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07
08.0 External Triggering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
09.0 Replacing The Flash Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
10.0 Slowing Down Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
11.0 Harmonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
12.0 Determining An Object's True RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
13.0 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
15.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
16.0 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
17.0 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Please Note
The internal battery fully recharges in about two hours.
However, for best results, please charge the battery
for at least three hours prior to its first use.
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17.0 WARRANTY
The manufacturer warrants to the original purchaser that this product is of mer­chantable quality and confirms in kind and quality with the descriptions and specifica­tions thereof. Productfailure or malfunction arising out of any defect in workmanship or material in the product existing at the time of delivery thereof which manifests itself within one year from the sale of such product, shall be remedied by repair or replace­ment of such product, at the manufacturer’s option, except where unauthorized repair, disassembly, tampering, abuse or misapplication has taken place, as determined by the manufacturer. All returns for warranty or non-warranty repairs and/or replacement must be authorized by the manufacturer, in advance, with all repacking and shipping expenses to the address below to be borne by the purchaser.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, THE WAR­RANTY OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PUR­POSE OR APPLICATION. ELECTROMATIC SHALL NOT BE RESPONSIBLE NOR LIABLE FOR ANY CONSEQUENTIAL DAMAGE, OF ANY KIND OR NATURE, RESULTING FROM THE USE OF SUPPLIED EQUIPMENT, WHETHER SUCH DAMAGE OCCURS OR IS DISCOVERED BEFORE, UPON OR AFTER REPLACEMENT OR REPAIR, AND WHETHER OR NOT SUCH DAMAGE IS CAUSED BY MANUFACTURER’S OR SUPPLIER’S NEGLIGENCE WITHIN ONE YEAR FROM INVOICE DATE.
Some State jurisdictions or States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you. The duration of any implied warranty, including, without limitation, fitness for any particular pur­pose and merchantability with respect to this product, is limited to the duration of the foregoing warranty. Some states do not allow limitations on how long an implied warranty lasts but, not withstanding, this warranty, in the absence of such limitations, shall extend for one year from the date of invoice.
Every precaution has been taken in the preparation of this manual. The manufacturer, assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of information con­tained herein. Any brand or product names mentioned herein are used for identification purposes only, and are trademarks or registered trademarks of their respective holders.
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1.0 INTRODUCTION
Congratulations on your purchase of a PK2 Series portable stroboscope.
You can use the Pocket-Strobe in a variety of industrial, laboratory, R&D and academic environments.
Most commonly, the Pocket-Strobe is used to make objects which are moving at high speeds appear to be moving in slow motion. When this occurs, you can then safely and easily analyze their motion, check for proper registration, determine sources of unwanted vibration, etc.
Also, you can use the Pocket-Strobe to apparently “freeze” an object’s movement. Without making contact, you can accurately measure the object’s rotational speed or reciprocation rate.
Unlike other portable stroboscopes, the Pocket-Strobe takes only one hand to operate—and because it is the world’s smallest industrial stroboscope—it is very convenient and portable.
Typical applications include use with:
High speed assembly lines, conveyor systems, bottling operations, etc.
Printing presses and cloth looms
Motors, fans, pumps and turbines
Calibration and inspection equipment
Monitoring laboratory & research applications
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16.0 SAFETY PRECAUTIONS
WARNING: Stroboscopes give the illusion of stopped motion.
Do not touch the machine or object being observed.
The use of stroboscopes may induce an epileptic seizure in those persons predisposed to this type of attack.
Explosion hazard. Do not use this product in the presence of an explosive environment.
CAUTION: Do not use this product in wet or condensating environments.
Do not allow liquids or metallic objects to enter into the ventilation holes.
Wear adequate eye protection when using this product. Failure to do so could result in serious injury.
NOTICE: The Pocket-Strobe is designed for battery operation only.
Do not operate the instrument while it is recharging. Failure to do so will damage the unit and void its warranty.
Recharge the battery using a Pocket-Strobe lead-acid battery charger only.
DANGER HIGH VOLTAGE!
To reduce risk of an electronic shock, do not open the Pocket-Strobe. To replace the flash tube, refer to the section entitled “Replacing the Flash Tube.” There are no user-serviceable parts inside.
Caution
Although objects may appear to be moving slowly or frozen,
NEVER touch any rotating or reciprocating element during testing.
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2.0 CONTENTS
Your Pocket-Strobe portable stroboscope comes with the following items:
PK2, PK2-OT Stroboscope
Universal Battery Recharger (100–240 VAC)
External Triggering Jack
Carrying Case
NIST-Traceable Calibration Certificate
Instruction Manual
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15.0 SPECIFICATIONS
PK2 Stroboscopes are designed to meet UL, CSA, IEC and CE safety guidelines. Their calibration procedures have certification traceable to N.I.S.T.
Flash Tube Parameters
Longevity 100,000,000 flashes @6,000 FPM at 70 °F Flash Energy 150 mJ maximum Flash Duration <20 microseconds Flash Color 6,500 K white xeon Flash Brightness 800 Lux*
Display Parameters
Numerical Display 5-digit LCD Range 30 to 12,500 FPM Resolution ±1 FPM over the entire range Accuracy ± 0.01% and ± 1-digit, over entire range
Electrical Specifications
Power Switch On/Off mechanical switch Battery NiMH Operating Time minimum of 1 regardless of flash rate Battery Recharge 2–3 hours typical Battery Overcharge Protection Yes Low Battery Indicator Yes External Trigger 0–5 volt, DTL/TTL compatible 1/8" jack Output Signal(OT models only) 0–5 volt, DTL/TTL compatible 1/8" jack
Mechanical Specifications
Dimensions 9–3/4" x 2–3/4"x 1–3/4" (2–1/4" at reflector) Construction High Impact ABS plastic Weight 1.1 pounds
(500g), including Internal battery Reflector Aluminum Tripod Mount 1/4–20 female insert Operating Temperature 32–104 °F (0–40° C) Storage Environment -13–158 °F (-25 to -70 °C)
NiMH Battery Charger Specifications
Power Required 100–240 V AC, 50/60 Hz Output 4.8–12 VDC @ 600 mA, max Battery Recharge Time 2–3 hours, typical
* Measured at 20 cm (8" approx.) from target
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3.0 OVERVIEW
A ON/OFF
B Flash Adjustment Knob adjusts the flash rate. The speed with which the
flash rate changes is controlled by how quickly the knob is rotated.
Quick rotation = flash rate changes in large increments. Slow rotation = flash rate changes in small increments.
C LCD display shows flash rate and low battery indicator.
D Low Bat indicator will light up when the battery needs charging.
E Battery Charger Jack.
F The External Trigger Jack is used when employing an external sensor
to control the flash rate
G Lanyard can be looped on a belt or used as a wrist strap.
H Front Bezel Screw is removed in order to replace the flash tube.
I Optional Output Signal for connection to other devices.
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13.0 MAINTENANCE
Due to the high voltage contained within the Pocket-Strobe, the user should not attempt to service the device. If your Pocket-Strobe needs service or repair, including the replacement of its internal battery, please call one of our Technical Service Representatives.
Clean the external surfaces with a dry, lint free cloth only. DO NOT allow any liquids to enter into the instrument.
14.0 OPTIONAL & REPLACEMENT ACCESSORIES
PK2-TBE Spare Xenon flash tube.
PK2-HLT Padded-vinyl & leather belt-clip holster.
PK2-PHONO Connection jack for external trigger input
or optional signal output.
PK2-TRI Telescoping tripod.
PK2-BNC External triggering cable; 6 ft. long; 1/8" male
to BNC connections.
PK2-8M External triggering cable; 6 ft. long; 1/8" male to 1/8" male
connections.
PK2-BAT Replacement NiMH battery pack (Requires soldering for
replacement.) See page 18 for specifications.
PK2-BC-WORLD Replacement Universal Battery Charger (100 –240 VAC)
B
G
E
I
A
F
H
D
C
Underside of PK2
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Helpful Hints
The most commonly used formulas are indicated by an asterisk.
The values for “X,” “Y” and “Z” are taken in descending order. For example,
the value for “X” is greater than the value for “Y”
The values are for successive singular harmonic images. Do not use
multiple images.
If two points are recorded, equation (1 Y gives only approximate results.
Equations (2) with (4) and (3) with (5) are more precise, but error can be introduced due to the rounding.
If three points are found, Equation (6) is the most commonly-used formula.
For completeness, equations (9) through (21) offer mathematical derivations
and condensed versions of Equation (6). Also included are the formulas for calculating Sx, Sy and Sz.
Battery Charger Setup
When first using the battery charger, select the appropriate plug connector for use in the AC power outlet (several styles provided) and align the holes in the rear side of the plug connector “C” with the pins in the receptacle in the battery charger body “D” and push. When properly seated, you will hear a click and the plug connector will not move. The charger is now ready for use.
To Change the Plug Connector
To remove the connector from the battery charger, slide the switch on the battery
charger “E” up and the connector will pop out. To insert a different plug connector follow the procedures described in Battery Charger Setup.
Charge the battery before first use or when the “LOW BAT’ indicator shown in LCD is illuminated.
NOTE: When the “LOW BAT” indicator is shown, the PK2 has approximately four minutes of operating time remaining. When the “LOW BAT” indicator flashes on and off, the battery is emply and the PK2 will automatically switch off.
Before first use, you must set up the battery charger. Refer to Battery Charger Setup shown below.
1. Insert the barrel plug end of the battery charger (A) into the
Battery Charger Jack on the PK2 (see callout H on page 4). Plug the charger into a wall outlet.
The red light on the charger will shine continuously while the battery is
charging.
The red light will flash when the battery is fully charged. The instrument will
recharge in about two hours (three hours maximum).
4.0 CHARGING THE BATTERY
Low Battery Indicator
D
E
A
C
DO NOT OPERATE THE UNIT WHEN CHARGING THE BATTERY.
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Step 2: As the flash rate was lowered, three singular harmonic images were found.
(The first image at 9,600 RPM is rejected because it is a double image).
Point "X" is 7,200, point "Y" is 4,800 and Point "Z" is 3,600.
Step 3: To calculate the true RPM, enter these values into one of the equations
shown on the next page. For this example, we will use equation (6).
RPM = 2AB(A+B)/(A-B)2
= 2x2,400x1,200x(2,400+1,200)/
(2,400-1,200)2
= 14,400
Where A = (X-Y)
= 7,200 - 4,800 = 2,400
And B = (Y-Z)
= 4,800 – 3,600 = 1,200
Therefore, the true speed of the object is 14,400 RPM. To help further illustrate this point, the figure below shows the harmonic relationship of the four images found in this example:
If TWO points, “X” and “Y” are recorded:
(1) *RPM = XY/(X-Y) (2) *RPM =Sx(Sx+1)(X-Y) (3) RPM =S (S -1)(X-Y) (4) *Sx= Y/(X-Y), rounded (5) Sy= X/(X-Y), rounded
If THREE points, “X,” “Y” and “Z” are recorded:
(6) *RPM = 2AB(A+B)/(A-B)
2
(7) *A= (X-Y) (8) *B (Y-Z)
Variations of THREE point formulas:
(9) *RPM = 2PS/D2 (10) P = Product, (A*B) (11) S = Sum, (A+B) (12) D = Difference, (A-B) (13) *Sx= 2(Y-Z)/(X+Z-2Y) (14) Sy = (X-Z)/(X+Z-2Y) (15) Sz= 2(X-Y)/(X+Z-2Y) (16) *Sx= 2B/(A-B) (17) Sy= (A+B)/(A-B) (18) Sz= 2A/(A-B) (19) Sx= 2B/D (20) Sy= S/D (21) Sz= 2A/D
Depending on the accuracy desired, either two or three harmonic points can be found. These points are used in one of the following equations:
Formulas for calculating “Out of Range” RPMs.
Harmonic
FPM/RPM
1/4 1/3 1/2 2/3 5/6 1/1
3,600 4,800 7,200 9,600 12,000 14,400
6.0 SIMPLE OPERATION
1. Be sure to charge the internal battery before first use.
2. Aim the PK2 at the moving object and turn it on. There will be a delay of 1–2
seconds before the flash begins to operate. If the LOW BAT symbol in the display is illuminated, charge the battery.
3. Adjust the flash rate by rotating the Flash Adjustment Knob until the image appears
motionless (as you approach the movement frequency, the image appears to move more slowly). This value will be shown in the LCD display.
IMPORTANT: Motionless images do not only appear when the movement frequency is reached, but also when multiples and fractions of the movement frequency are reached.
For additional information on visually slowing down the motion of an object as well as using your Pocket-Strobe as a tachometer, please refer to the appropriate section(s) later in this manual.
Helpful Hints:
Dim the ambient lights for best results.
The flash frequency for which the image of the object appears with the greatest
contrast is the movement frequency.
5.0 INFORMATION ON BATTERY MANAGEMENT
Several factors effect the battery life:
The warmer the operating environment, the shorter the battery life; the cooler the
environment, the longer the battery life.
The more times the battery is completely drained, the shorter the battery life.
Helpful Hints:
To maximize the life of the battery:
Shut the instrument off intermittently in order to allow the battery to recover.
Allow the instrument to cool down if the outside temperature is hot.
Keep the battery fully charged. Do not allow it to completely drain between
charges.
When storing the unit at room temperatures, charge/discharge it once every three
months.
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The harmonic images at 6,000 and 4,000 RPM are not singular, but double and quadruple. A singular image does appear at 3,000 and again at 1,500 RPM. 1,500 is one half of 3,000. Therefore, the rate is 3,000 RPM.
Example 3: (Out of Range)
This final example shows how speeds faster than 12,000 RPM (the upper limit of the Pocket-Strobe) can be calculated.
This is the object which is rotating. Its speed is known only to be greater than 12,000 RPM. Because it has a uniform shape, an orientation mark is added.
To determine its speed, three steps are required:
1 . Starting from the maximum speed of the strobe, slowly reduce the flash rate.
Look for singular frozen harmonic images.
2. Find at least two images. (For greater accuracy, find three). Label these rates as “X,” “Y’ (and possibly “Z”).
3. Plug these values into a suitable equation (see page 15) and calculate the object’s RPM.
Step 1: As the speed is reduced, the following images appear:
Image No.: 1 2 3 4
Flash Rate: 6,000 4,000 3,000 1,500
Image No: 1 2 3 4
Flash Rate: 9,600 7,200 4,800 3,600
Point “X” Point “Y” Point “Z”
7.0 ERROR MESSAGES IN THE DISPLAY
E1: Front bezel is not fastened correctly. If the E1 message appears, the instrument must be switched off. Remove the front bezel screw, reseat the reflector and tighten the front bezel screw.
Underside of PK2
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8.0 EXTERNAL TRIGGERING
The Pocket-Strobe can be externally triggered.
The EXTERNAL TRIGGER jack (F) is DTL/ TTL compatible. It detects a square­wave signal of 0 to +5 volts which is at least 800 nsec in duration. The signal delay (the time it takes for the signal to cause the strobe to flash) is less than 5 µsec.
The EXTERNAL TRIGGER jack uses a standard 1/ 8” phono plug with the configuration shown below:
NOTES: Turn the Pocket-Strobe off when inserting or removing a trigger cable.
Whenever an external trigger is used, the ON/OFF switch and the Flash Adjustment Knob are disabled.
WARNING: Do not trigger the device with signals over 208 Hz.
1. The outer connection (barrel) is common.
2. The middle connection provides a +5 VDC output to drive external sensors which are not self-powered.
3. The center connection is the input signal, which triggers the flash.
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What is the actual rate of the fan? Images 1, 3, 5, 7, and 8 are all “frozen,” so the rate could be taken as 3,300. 1,100, 825, 660 or 550. Which is correct?
In order to determine the fan’s actual speed, a mark is added to one of the blades and the test is run again.
Image No.: 1 2 3 4
Flash Rate: 3.300 1,650 1,100 916.6
Image No.: 5 6 7 8
Flash Rate: 825 733.3 660 550
Using the orientation mark, it is now clear that the images appearing at 3,300, 825 and 660 RPM are multiple-image harmonics. In each of these cases, three identification marks appear. On the other hand, a singular image appears at 1,100 and again at 550.
Here, only one mark appears. Recall that “a singular image always appears at exactly one half of the object’s true RPM.” 550 is one half of 1, 100. Therefore, the rate of the fan must be 1,100 RPM.
Example 2: (Within Range No Mark Needed)
This example illustrates how the actual speed of an object can be determined without the use of an orientation mark—provided that the object has a suitable shape.
Assume that the speed of this cam is known only to be less than 7,000 RPM. Because it has a unique shape, it does not need an identifying mark. As the flash rate is lowered from 7,000, the following harmonic images (see page 14) appear.
F
Close-up of LCD
EXT illuminates when External Trigger function is activated.
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9.0 REPLACING THE FLASH TUBE
1
3
2
4
5
Remove the front bezel screw (1)
Firmly grasp the spent flash tube (4) and pull it straight out.
Using a lint and oil-free tissue, insert a new flash tube into the socket (5).
Slide the front bezel over the new tube and rehinge it at the top. Rotate the bezel back towards the bottom of the case and reinsert the front bezel screw.
NOTE: As a safety precaution, the unit will not flash unless the bezel is in place.
Swing the bezel upwards and outward (2). Take care not to break the old flash tube. Ensure that the bezel hooks (3) on the top edge are released. Remove the bezel.
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12.0 DETERMINING AN OBJECT’S TRUE RPM
The Pocket-Strobe can be used as a digital tachometer to determine the true RPM and/or the reciprocation rate of an object. This is done by visually “freezing” the object’s movement and then reading the LCD display. As with all stroboscopes, it is important to verify that this frozen image is not a harmonic of the object’s actual rate.
Helpful Hints
Knowing the approximate rate of the object in advance gives you a useful
starting point.
If the object has a uniform shape, like a multi-blade fan or motor shaft, you must
give it an identifying mark (using paint or reflective tape or equivalent) in order to differentiate its orientation.
A singular image always appears at exactly one half of the object’s true RPM.
Mathematical harmonic techniques can be used to determine an object’s true RPM
if it is greater than 12,500 (the upper limit of the Pocket-Strobe). See Example 3 on page 15.
Example 1 (Within Range):
This example shows why identifying marks are important.
Suppose you want to determine the true RPM of this fan. The only thing you know is that its speed is less than 3,500 RPM. If you slowly decrease the flash rate starting from 3,500 FPM, the following “frozen” images appear:
Image No.: 1 2 3 4
Flash Rate: 3.300 1,650 1,100 916.6
Image No.: 5 6 7 8
Flash Rate: 825 733.3 660 550
WARNING: Make sure that the flash tube is correctly installed in the
socket. If it is crooked, the light output of the reflector is reduced.
incorrect
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10.0 SLOWING DOWN MOTION
As discussed, the primary use of the Pocket-Strobe is to slow down or “freeze” the apparent motion of moving objects. This allows you to analyze their run-time performances safely and easily.
To make an object appear to move in slow motion, you need to strobe it at a rate slightly above or slightly below its actual speed (or any harmonic of its speed as discussed below). Simply use the COARSE/FINE ADJUSTMENT knob until you achieve the desired apparent movement.
Helpful Hints:
The speed at which the object appears to move can be determined by subtracting the flash rate from the object’s actual rate.
Example: If an object is rotating at 1,000 RPM and you strobe it at a rate of
1,005 flashes per minute (FPM), the object will appear to be moving at a rate of 5 RPM.
Speed = Actual Rate minus Flash Rate
= 1,000 –1,005 = 5 = 5 RPM
The direction (clockwise vs. counterclockwise or forward vs. backward) at which the object appears to move is determined by the flash rate, the object’s actual direction of movement and the orientation of the stroboscopic beam to the object.
Example: Assume you wish to visibly slow down the movement of a fan which is
rotating clockwise at 1,000 RPM.
Case 1: If you stand in front of it and strobe it at a rate of 1,005 flashes per
minute (FPM), the object will appear to be moving at a rate of 5 RPM in a counterclockwise direction.
Case 2: If you stand in front of it and strobe it at a rate of 995 FPM, it will
appear to move at a rate of 5 RPM in a clockwise direction.
Case 3: If you stand behind it and strobe it at a rate of 1,005 FPM, it will appear
to move in a clockwise direction at a rate of 5 RPM.
Case 4: If you stand behind it and strobe it at a rate of 995 FPM, it will appear
to move in a counterclockwise direction at a rate of 5 RPM.
NOTE: Typically, stroboscopes are brightest (and can therefore illuminate an
object the best) when the flash rate is between 2,000 and 6,000 FPM. Often, you can still make an object appear to be frozen or moving in slow motion within this range because of the effects of harmonics. This principle is explained section 10.
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11.0 HARMONICS
If you continuously increase the flash rate while strobing an object, it may appear to freeze, slow down, speed up, go forward, freeze again, go backwards, form multiple images, etc. These images appear at mathematically determined multiples or harmonics of the object’s actual speed.
Example: Assume you wish to slow the motion of the fan used in the last example,
but you want it to be brighter.
Technique: Starting from 1,000 FPM, slowly increase the flash rate. At 1,500 FPM
the image will appear to freeze again. Continue to increase the rate. The image will appear to freeze again at 3,000 FPM. At this rate, the fan appears to be very bright. You can now use the FINE ADJUSTMENT knob to vary the rate above and below’3,000 to make the fan appear to move both clockwise and counterclockwise.
Helpful Hint:
Harmonic images appear at both whole number multiples as well as fractional
intervals of the object’s actual rate. For example, a fan rotating at 1,000 RPM will appear to be frozen at the whole number multiples of 2,000 (2x), 3,000 (3x), 4,000 (4x) etc., as well as at the fractional rates of 500 (1/2x), 750 (3/4x), 833 (5/6x) and 1,500 (1 1/2x), etc.
Some of the harmonic images are “singular” in appearance while others
are “multiple.” This becomes important if you want to determine the objects actual rate as discussed in section 11
Operating Instructions
ELECTROMATIC
E Q U I P M E N T C O., I N C.
600 Oakland Ave., Cedarhurst, NY 11516–U.S.A. TEL: 516-295-4300 FAX: 516-295-4399
CHECK•LINE
®
INSTRUMENTS
POCKET-STROBE
Portable, Digital Stroboscope
Models PK2, PK2-OT
CHECK•LINE
®
BY ELECTROMATIC
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