Checkline MK User Manual

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1.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 Fastening the MK Tensionmeter
1.2 Inserting the material to be measured
1.3 Air Damping (Option)
1.4 MIN/MAX Contacts
2.0 Verifying the MK Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.0 Service and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Rollers
3.2 Cleaning
3.3 Verification Intervals
4.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Roller Guides
4.2 Available Models
5.0 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CONTENTS
Tensions that exceed the tension range of the MK instrument by more
than 100% may cause permanent damage to the movement and
must be avoided under any circumstances.
CAUTION
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5.0 WARRANTY
ELECTROMATIC Equipment Co., Inc. (ELECTROMATIC) warrants to the original purchaser that this product is of merchantable quality and confirms in kind and quality with the descriptions and specifications thereof. Product failure or malfunction arising out of any defect in workmanship or material in the product existing at the time of delivery thereof which manifests itself within one year from the sale of such product, shall be remedied by repair or replacement of such product, at ELECTROMATIC’s option, except where unauthorized repair, disassembly, tampering, abuse or misapplication has taken place, as determined by ELECTROMATIC. All returns for warranty or non-warranty repairs and/or replacement must be authorized by ELECTROMATIC, in advance, with all repacking and shipping expenses to the address below to be borne by the purchaser.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE OR APPLICATION. ELECTROMATIC SHALL NOT BE RESPONSIBLE NOR LIABLE FOR ANY CONSEQUEN­TIAL DAMAGE, OF ANY KIND OR NATURE, RESULTING FROM THE USE OF SUPPLIED EQUIPMENT, WHETHER SUCH DAMAGE OCCURS OR IS DISCOVERED BEFORE, UPON OR AFTER REPLACEMENT OR REPAIR, AND WHETHER OR NOT SUCH DAMAGE IS CAUSED BY MANUFACTURER’S OR SUPPLIER’S NEGLIGENCE WITHIN ONE YEAR FROM INVOICE DATE.
Some State jurisdictions or States do not allow the exclusion or limitation of inci­dental or consequential damages, so the above limitation may not apply to you. The duration of any implied warranty, including, without limitation, fitness for any particular purpose and merchantability with respect to this product, is limited to the duration of the foregoing warranty. Some states do not allow limitations on how long an implied warranty lasts but, not withstanding, this warranty, in the absence of such limitations, shall extend for one year from the date of invoice.
ELECTROMATIC Equipment Co., Inc. 600 Oakland Ave. Cedarhurst, NY 11516—USA Tel: 1-800-645-4330/ Tel: 516-295-4300/ Fax: 516-295-4399
Every precaution has been taken in the preparation of this manual. Electromatic Equipment Co., Inc., assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of information contained herein. Any brand or product names mentioned herein are used for identification purposes only, and are trademarks or registered trademarks of their respective holders.
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1.0 OPERATION
1.1 Fastening the MK Tensionmeter
Two mounting holes are provided for fastening the tensionmeter on site. For the mounting hole dimension, see the figure below.
1.2 Inserting the material to be measured
Thread the material to be measured carefully through the measuring roller and roller guides as shown in the figure at right. it is important to ensure that the material runs smoothly through the roller guides and the measuring roller.
To avoid damage, do not move the center roller using force.
You can now read the measured
tension on the scale.
1.3 Air Damping (Optional Accessory code A)
The measuring system of the MK can be factory-equipped with a dashpot. This dashpot makes it possible to absorb approximately 50% of the pointer oscillations. We recommend application of the dashpot in the case of high tension fluctuations (spooling or winding). The setting of the dashpot has to be tuned to the local conditions by experimenting.
4.0 SPECIFICATIONS
Calibration: According to SCHMIDT factory procedure Accuracy: ± 1% full scale (FS) or ± 1 graduation on scale Scale diameter: 43 mm Temperature range: 10 – 45°C Air humidity: 85% RH, max. Housing material: Plastic (Makrolon) Housing dimensions: 96mm x 44mm x 2 mm (L x W x H) Weight, net (gross): approx. 80 g (200 g)
4.1 Roller Guides
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V-grooved Line Speed M/min max. Roller Material
Standard 1000 Hardcoated aluminum
Code T 1000 Plastic (POM) black Code W 1000 Nickel-plated steel
Type Measuring range cN **Factory Calibration Material
MK-12 12 – 3 Filament: 25 tex MK-20 05 – 20 Filament: 25 tex MK-30 05 – 30 Filament: 25 tex MK-50 10 – 50 PA: 0.12mm Ø MK-100 10 –100 PA: 0.12mm Ø MK-250 20 – 250 PA: 0.12mm Ø MK-300 20 – 300 PA: 0.20mm Ø MK-400 50 – 400 PA: 0.20mm Ø
4.2 Available Models
** Suitable for 95% of applications. PA = Polyamide Monofilament If the material to be measured differs significantly from the SCHMIDT calibration material in diameter, rigidity, shape, etc., we recommend calibration using customer material. For this purpose, a material sample of about 5 m should be supplied. International unit for tension force:1 cN = 1.02 g = 0.01 N
Mounting Hole
diameter 3.1 mm
30 mm
46 mm
Mounting Hole
diameter 3.1 mm
Roller guides
CAUTION
Scale
Measured material
Measuring roller
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