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1.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 Fastening the MK Tensionmeter
1.2 Inserting the material to be measured
1.3 Air Damping (Option)
1.4 MIN/MAX Contacts
2.0 Verifying the MK Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Checking Procedure
3.0 Service and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Rollers
3.2 Cleaning
3.3 Verification Intervals
4.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Roller Guides
4.2 Available Models
5.0 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CONTENTS
Tensions that exceed the tension range of the MK instrument by more
than 100% may cause permanent damage to the movement and
must be avoided under any circumstances.
-8-
5.0 WARRANTY
ELECTROMATIC Equipment Co., Inc. (ELECTROMATIC) warrants to the
original purchaser that this product is of merchantable quality and confirms
in kind and quality with the descriptions and specifications thereof. Product
failure or malfunction arising out of any defect in workmanship or material in the
product existing at the time of delivery thereof which manifests itself within one
year from the sale of such product, shall be remedied by repair or replacement of
such product, at ELECTROMATIC’s option, except where unauthorized repair,
disassembly, tampering, abuse or misapplication has taken place, as determined
by ELECTROMATIC. All returns for warranty or non-warranty repairs and/or
replacement must be authorized by ELECTROMATIC, in advance, with all
repacking and shipping expenses to the address below to be borne by the
purchaser.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT
LIMITED TO, THE WARRANTY OF MERCHANTABILITY AND FITNESS
FOR ANY PARTICULAR PURPOSE OR APPLICATION. ELECTROMATIC
SHALL NOT BE RESPONSIBLE NOR LIABLE FOR ANY CONSEQUENTIAL DAMAGE, OF ANY KIND OR NATURE, RESULTING FROM THE USE
OF SUPPLIED EQUIPMENT, WHETHER SUCH DAMAGE OCCURS OR IS
DISCOVERED BEFORE, UPON OR AFTER REPLACEMENT OR REPAIR,
AND WHETHER OR NOT SUCH DAMAGE IS CAUSED BY
MANUFACTURER’S OR SUPPLIER’S NEGLIGENCE WITHIN ONE YEAR
FROM INVOICE DATE.
Some State jurisdictions or States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you.
The duration of any implied warranty, including, without limitation, fitness for
any particular purpose and merchantability with respect to this product, is limited
to the duration of the foregoing warranty. Some states do not allow limitations on
how long an implied warranty lasts but, not withstanding, this warranty, in the
absence of such limitations, shall extend for one year from the date of invoice.
ELECTROMATIC Equipment Co., Inc.
600 Oakland Ave. Cedarhurst, NY 11516—USA
Tel: 1-800-645-4330/ Tel: 516-295-4300/ Fax: 516-295-4399
Every precaution has been taken in the preparation of this manual. Electromatic Equipment Co., Inc.,
assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting
from the use of information contained herein. Any brand or product names mentioned herein are used for
identification purposes only, and are trademarks or registered trademarks of their respective holders.
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1.0 OPERATION
1.1 Fastening the MK Tensionmeter
Two mounting holes are provided for fastening the tensionmeter on site. For
the mounting hole dimension, see the figure below.
1.2 Inserting the material to be measured
Thread the material to be measured
carefully through the measuring roller
and roller guides as shown in the figure
at right. it is important to ensure that
the material runs smoothly through
the roller guides and the measuring roller.
To avoid damage, do
not move the center
roller using force.
You can now read the measured
tension on the scale.
1.3 Air Damping (Optional Accessory code A)
The measuring system of the MK can be factory-equipped with a dashpot.
This dashpot makes it possible to absorb approximately 50% of the pointer
oscillations. We recommend application of the dashpot in the case of high
tension fluctuations (spooling or winding). The setting of the dashpot has to
be tuned to the local conditions by experimenting.
4.0 SPECIFICATIONS
Calibration: According to SCHMIDT factory procedure
Accuracy: ± 1% full scale (FS) or ± 1 graduation on scale
Scale diameter: 43 mm
Temperature range: 10 – 45°C
Air humidity: 85% RH, max.
Housing material: Plastic (Makrolon)
Housing dimensions: 96mm x 44mm x 2 mm (L x W x H)
Weight, net (gross): approx. 80 g (200 g)
4.1 Roller Guides
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V-grooved Line Speed M/min max. Roller Material
Standard 1000 Hardcoated aluminum
Code T 1000 Plastic (POM) black
Code W 1000 Nickel-plated steel
Type Measuring range cN **Factory Calibration Material
MK-12 12 – 3 Filament: 25 tex
MK-20 05 – 20 Filament: 25 tex
MK-30 05 – 30 Filament: 25 tex
MK-50 10 – 50 PA: 0.12mm Ø
MK-100 10 –100 PA: 0.12mm Ø
MK-250 20 – 250 PA: 0.12mm Ø
MK-300 20 – 300 PA: 0.20mm Ø
MK-400 50 – 400 PA: 0.20mm Ø
4.2 Available Models
** Suitable for 95% of applications. PA = Polyamide Monofilament If the
material to be measured differs significantly from the SCHMIDT calibration
material in diameter, rigidity, shape, etc., we recommend calibration using
customer material. For this purpose, a material sample of about 5 m should be
supplied. International unit for tension force:1 cN = 1.02 g = 0.01 N
Mounting Hole
diameter 3.1 mm
30 mm
46 mm
Mounting Hole
diameter 3.1 mm
Roller
guides
CAUTION
Scale
Measured
material
Measuring
roller