Checkline FH Series User Manual

Technical Manual /Operating Instructions
MiniTest 7200 FH / MiniTest 7400 FH Thickness Gauges
Contents
Contents
1. INTRODUCTION..........................................................................................................................5
2. FIRST STEPS.................................................................................................................................6
NSERT BATTERIES AND CONNECT SENSOR.................................................................................6
WITCH ON AND TAKE READINGS..............................................................................................7
2.2 S
2.2.1 Setting language..................................................................................................................7
3. DESCRIPTION OF THE MEASURING SYSTEM...................................................................9
3.1 B
ASIC UNIT .................................................................................................................................9
3.1.1 General Remarks.................................................................................................................9
3.1.2 Operating keys ....................................................................................................................9
3.1.3 Sockets and interfaces.......................................................................................................10
3.1.4 Power supply.....................................................................................................................10
3.1.4.1 Batteries and storage batteries......................................................................................10
3.1.4.2 Power supply unit...........................................................................................................11
ENSORS FH 4 AND FH 10........................................................................................................11
3.2 S
3.2.1 General Remarks...............................................................................................................11
3.2.2 Sensor Models...................................................................................................................11
3.2.3 Sensor Stand......................................................................................................................12
HE USER MENU.........................................................................................................................13
4. T
4.1 G
ENERAL REMARKS
4.2 S
WITCH
-ON / S
4.3 M
EASURE SCREEN /STATISTICS SCREENS ..................................................................................13
....................................................................................................................13
TART SCREEN
......................................................................................................13
4.3.1 Measure Mode – Numerical Screen..................................................................................13
4.3.2 Measure Mode –Graphics Screen with MiniTest 7400 FH ..............................................14
4.3.3 Statistics Screens...............................................................................................................14
SER MENU ..............................................................................................................................15
4.4 U
4.4.1 U
4.4.2 N
4.4.3 A
SER PREFERENCES...............................................................................................................15
UMERICAL ENTRIES .............................................................................................................16
LPHANUMERICAL ENTRIES (ON MINITEST 7400 FH)...........................................................16
5. MEASURE MODE......................................................................................................................17
MPORTANT NOTES ON THICKNESS MEASUREMENT..................................................................17
5.1.1 Limitations to magneto-static thickness measurement......................................................17
5.2 BATCH CONFIGURATION / NECESSARY SETTINGS.....................................................................17
5.2.1 Batch .................................................................................................................................17
5.2.2 Target Ball Size.................................................................................................................18
5.2.3 Data Logging Mode..........................................................................................................18
5.3 PREPARING MEASUREMENT......................................................................................................18
5.3.1 Calibration........................................................................................................................18
5.3.2 Measurement without Sensor Stand..................................................................................19
5.3.3 Using the Sensor Stand.....................................................................................................19
5.4 TAKE READINGS .......................................................................................................................19
5.4.1 Measurement without Sensor Stand..................................................................................19
5.4.2 Using the sensor stand......................................................................................................20
5.4.3 Delete Readings ................................................................................................................20
TORING READINGS INTO STATISTICS MEMORY.......................................................................20
5.5 S
5.5.1 Data Logging Mode..........................................................................................................20
5.5.2 Manual Data Storage........................................................................................................21
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
2
Contents
5.5.3 Automatic Data Storage (Auto).........................................................................................21
5.5.4 Storing Minimum Reading................................................................................................21
5.5.5 Storing Maximum Reading................................................................................................21
5.6.1 Correct Sensor Position....................................................................................................22
5.6.2. Incorrect Readings through tilting of the Sensor.............................................................22
5.6.3 Incorrect readings through Blocked Target Ball..............................................................23
5.6.4 Air gap...............................................................................................................................23
5.6.5 Measuring material with ferruginous particles................................................................23
6. CALIBRATION...........................................................................................................................24
6.1 G
ENERAL REMARKS ON CALIBRATION .....................................................................................24
ALIBRATION METHODS............................................................................................................25
6.2 C
6.3 H
OW TO CALIBRATE ..................................................................................................................26
6.3.1 Factory Calibration ..........................................................................................................26
6.3.2 Zero only...........................................................................................................................26
6.3.3 Multi-point calibration (Zero + 1 to 4 point(s) )..............................................................27
ELETE CALIBRATION PO INT ....................................................................................................28
6.4. D
6.5 C
ALIBRATION ERROR SOURCES ................................................................................................29
7. DATA STORAGE........................................................................................................................30
7.1 BATCHES...................................................................................................................................30
7.1.1 General..............................................................................................................................30
7.1.2 Batch Data ........................................................................................................................30
ATABASE OF THE MINITEST 7400 FH.....................................................................................31
7.2 D
7.2.1 General Remarks...............................................................................................................31
7.2.2 Tree structure....................................................................................................................31
7.2.3 Create a Directory............................................................................................................31
7.2.4 Create a New Batch ..........................................................................................................32
7.2.5 Select a Batch for Measurement .......................................................................................32
7.2.6 Delete a Batch / a Directory .............................................................................................33
7.2.7 Rename a Batch / Rename a Directory.............................................................................33
8. STATISTICS................................................................................................................................34
TATISTICAL PARAMETERS.......................................................................................................34
8.1 S
8.1.1 Upper and lower specifications limits (USL and LSL).....................................................34
8.1.2 Set Point (Differential Mode)............................................................................................35
8.2 R
EADINGS .................................................................................................................................35
8.2.1 View Readings...................................................................................................................35
8.2.2 Delete Single Readings .....................................................................................................35
8.2.3 Delete all Readings...........................................................................................................36
UMERICAL STATISTICS ...........................................................................................................36
8.3 N
8.4 H
ISTOGRAM ON MINITEST 7400 FH .........................................................................................37
REND DIAGRAM ON MINITEST 7400 FH.................................................................................37
8.5 T
9. DATA OUTPUT / DATA TRANSFER......................................................................................38
9.1 D
ATA PRINT-OUT
........................................................................................................................38
9.1.1 Screen Shot........................................................................................................................39
9.1.2 Print-out a Batch...............................................................................................................39
9.2 T
RANSFER DATA TO A PC.........................................................................................................40
10. MAIN MENU .............................................................................................................................41
10.1 D
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
ATABASE ..............................................................................................................................41
3
Contents
10.2 S
TATISTICS..............................................................................................................................41
10.3 C
10.4 A
ALIBRATION..........................................................................................................................41
CTIVE BATCH .......................................................................................................................41
10.4.1 Batch Properties .............................................................................................................41
10.4.2 Readings..........................................................................................................................42
10.4.3 Configuration..................................................................................................................42
10.4.4 Calibration......................................................................................................................42
10.5 S
ETUP
.......................................................................................................................................43
10.5.1 General Remarks.............................................................................................................43
10.5.2 Display............................................................................................................................43
10.5.3 Date and Time.................................................................................................................43
10.5.4 Data Outputs...................................................................................................................44
10.5.5 User Preferences.............................................................................................................45
10.5.6 Gauge Specifications.......................................................................................................45
11. SPECIAL FUNCTIONS............................................................................................................46
NITIALIZING...........................................................................................................................46
11.1 I
11.2 S
PECIAL FUNCTIONS
..................................................................................................................47
12. QUICK REFERENCE ..............................................................................................................48
13. CARE AND MAINTENANCE.................................................................................................49
13.1 C
ARE.......................................................................................................................................49
13.1.1 Using NiMH storage batteries........................................................................................49
13.2 M
AINTENANCE
.....................................................................................................................49
14. TECHNICAL SPECIFICATION.............................................................................................50
14.1 G
AUGE AND SENSOR SPECIFICATION
14.2 D
ELIVERY SCHEDULE .............................................................................................................52
..........................................................................................50
14.2.1 Thickness gauge MiniTest 7200 FH / 7400 FH..............................................................52
14.2.2 Sensors............................................................................................................................52
14.3 A
CCESSORIES..........................................................................................................................53
15. APPENDIX.................................................................................................................................56
15.1 T
ROUBLESHOOTING
15.2 D
ETECTION OF ERROR SOURCES
TATISTICAL TERMS ...............................................................................................................60
15.3 S
15.4 S
AFETY NOTES........................................................................................................................62
15.5 D
ECLARATION OF CONFORMITY
15.6 A
FTER SALES SERVICE
...................................................................................................................56
(INF
FLAG
)
...............................................................................59
.................................................................................................64
..............................................................................................................65
INDEX...............................................................................................................................................66
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
4
1. Introduction
Designed for non-destructive thickness measurement, the portable MiniTest 7200 / 7400 FH measuring systems are suit able for in the field or laborator y use. Working on the mag neto-static principle, the gauges enable quick and easy measurem ent on non-ferromagnetic m at er ials. The measuring system consists of a handy sensor, which is connected via a cable to the base and display unit for visualization and processing of readings. For measur ement , specially treated targ et balls made of a ferromag netic material are used as a r eference. For measurement , a target ball is placed on the material to be measured so that the material thickness between target ball and sensor will be measured. The measuring system comes with sensor stand ( available as an option) to add additional comfort of handling during measurement. For documentation a portable data printer is available. The measuring system may also be connected to a PC for data communication. For taking reading s, the sensor is placed on the surf ace of the m easuring object, the target ball is placed on the opposite side of sample. The sensor is placed on the opposite side of sample. Equipped with a strong perm anent magnet, the sensor at tracts the target ball and holds it exactly over its sensor tip. W hen moving the sensor, the tar get follows accordingly. The presence of the target ball will change the magnetic field near the sensor tip. The magnetic field changes according to the distance between target ball and sensor tip. T he change of mag netic f ield increases with the distance between target ball and sensor t ip getting smaller and can be taken as a reference for the material thickness of the sample to be measured. The sensor incorporates a Hall element to capture the change of magnetic field and to translate it into thickness.
For measuring hollow parts, a target ball is placed into the interior of sample and the sensor is placed on the opposite side in order to attract the t arget ball exactly over the sensor tip. For taking readings, the sensor is moved over the surface of sample. For measuring sheets, the sensor is placed on the surface of sheet and t he target ball is placed near the sensor on the opposite side of sheet. The target ball will automatically center on the correct measuring position and the measuring processes can be started.
For measuring large-sized parts, the sensor can be guided manually over the sample to be measured. For measuring small part s, it is recommended to use the sensor stand supplied with the sensor. Suitable for use in industrial production areas, the measuring systems MiniTest 7200 / 7400 FH measure hollow parts, containers and sheet material of all kinds such as bottles, cans, inject ions moldings, car bodies, glass, SMC components etc made of non-magnetic (non-f er r it e) m at erials.
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
5
2. First Steps
This section refer s to persons to use the gauge for the first time. This section explains the main features of the gauge and how to take readings.
2.1 Insert Batteries and connect Sensor
a) Take gauge and batteries from the carrying case. b) Push the battery compartment lid at the gauge bottom in arrow direction (as shown below) c) Inser t bat teries into the battery compartment. Respect polarities (as shown below). d) Close lid.
b) c)
e) Take requested sensor (FH4 or FH10) form t he carrying case. Plug sensor into the sock et on
top of the base unit (as shown below). Make sure the nib of plug is correctly inserted into the guide way of socket. The red mark ing at t he probe plug must be positioned correctly to the red marking at the sensor plug .
f) Fully engage the sensor plug into the sensor sock et t o t he stop.
Sensor Socket
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
6
2.2 Switch ON and Take Readings
2.2.1 Setting language
This setting can be made at initial use or as requested at any time (see section 11.1) Press the red ON/OFF button on the left side of gauge and ESC simultaneously to switch on and to go to initialization menu.
1. A banner appear s with a language option. User arrow keys ↑↓ to go to your requested language option. Press OK to confirm or ESC to abor t.
2. On display appears “Total Reset”. A Total Reset restores factory settings. To abort Total Reset, press Function key “No” (section 11.1)
a) Start Screen appears showing company logo, gauge version
and sensor type that is currently connected (see illustr. on the
Flashing antenna symbol if sensor is
connected
left.
b) After approx. 2 seconds, the gauge switches automatically into
measure mode and is ready to take readings. The Measure Screen will appear without any reading being shown.
c) At initial switch-on the gauge is in “Direct Mode“ (see section
7.1.1). For this mode, the factory calibration is preset (for more detailed information on “Calibration” topics please refer to section
6). The Status Line provides informat ion on the active calibration method and the active batch (MiniTest 7400 FH) Please check whether the target ball size as adjusted mat ches your application (for more det ails on targ et ball size pleaser refer to sect ion 5.2.2 “Target ball size”).
Target ball diameter, hiere: 4.0 mm.
Selected calibration mode, here:
Zero calibration
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
Active batch, here: Pet bottle (only with Minitest 7400 FH)
Status line
7
d) The factory calibration is for q uick and easy measurement when larger measuring errors are
acceptable. For other calibration methods please refer to section 6.2.
e) For measurement, please use the sensor st and supplied with the gauge. Place the measuring
object on the sensor. Place the target ball on the opposite side. For measuring hollow parts, place the ball inside the sample. Equipped with a strong permanent magnet, the sensor attracts the target ball and holds it exactly over its sensor tip. Hold t he measuring object in rectangular position to the sensor and move it smoothly over the sensor. Press OK to store the reading into memory. Press Function key “Statistics” to view readings and the numerical st at istics.
For measuring large-sized sheeting material or large hollow parts, place the senor on the surface of sample. The t arget ball is placed on the opposite side near the sensor. Keep the sensor in rectangular position to the surface and move it across the surface of sam ple.
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
8
Large backlit display for easy reading of
measuring values, statistical data, histog ram and
3. Description of the measuring system
3.1 Basic unit
3.1.1 General Remarks
Graphics display 160 x 160 Dots
3.1.2 Operating keys
trend diagram.
Robust scratch resistant plastics housing.
ON/OFF button
Command and navigation key
Function keys
block
Use the ON/OFF button to switch the gauge ON or OFF. If you press ON/OFF butt on and ESC simultaneously, the initializing procedure will be perform ed ( for more details please refer to section
11.1). The Function keys may assume different functions according to the menu being active. Their current properties are displayed in the line upper to the Function keys.
The command and navigation key block may also assume different functions:
-
Press OK to confirm settings, store values or select menu items.
-
Press ESC to abort actions or to quit submenus.
-
Use ARROW k eys to navigate through the menu or change sett ings.
-
If the alphanumerical block has been activated, OK and ESC keys also assume navigation
functions.
The Function keys and the command and navigation k ey block may be backlit on request. This adds additional comfort in poor light condit ions ( for more details please refer t o section 10.5.2)
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
9
Press the “Help” Function key for calling the context-or ient ed on-line “Help“.
3.1.3 Sockets and interfaces
Multi-purpose socket
The basic unit features a sensor socket for connecting the FH 4 or the FH 10 sensor. The multi­purpose socket is used for connecting the mains unit, the foot switch, the alarm device or the RS232 interface cable.
3.1.4 Power supply
3.1.4.1 Batteries and storage batteries
Sensor socket
IR Interface
Both models, MiniTest 7400 FH and MiniTest 7200 FH, are powered by a set of four alkaline­manganese cells, 1.5V, AA LR6 size (Batteries included in the standar d supply schedule.) .
As an alternative, both models may be operated on rechargeable NiMH (type AA-HR6) storage batteries or via a power supply unit (available as an option). Please use only products as recommended by ElektroPhysik (See section 14.3, Accessories).
If you wish to use the storage batteries, they must be recharge using the external charger unit (available as an option). Please also refer to section 13.1 “Care and maintenance” for more details.
Note:
Remove batteries or storage batteries from the instrument if you are not going to use it for a longer period of time.
The battery symbol on display indicates the battery state.
For field use, replacement batteries should be m ade available.
Erratic readings due to low battery voltage do not occur because the g auge switches off or
does not switch on if the battery is too low.
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
10
Used or defective batteries or storage batt er ies m ay contain hazardous substances and must be disposed according to the legal provisions of your count r y.
3.1.4.2 Power supply unit
For mains operation, the power supply unit must be used. If oper at ed via the power supply unit, batteries should be inserted to supply the internal time clock, otherwise, after approx. 1 minute, the settings of the real-tim e clock will go lost as soon as supply from the mains is cut.
The power supply unit comes with two different adapter plug versions ( Eur o and US plug). If the power supply unit comes with an adapter plug connected that does not match your socket, sim ply change the adapter plug accordingly.
Simply remove the adapter from the power supply unit and fix the ot her one as r equired.
Note:
The adapter has not been designed for frequent change.
3.2 Sensors FH 4 and FH 10
3.2.1 General Remarks
In this new SIDSP (Sensor integrated digital signal processing) procedure, all necessary measuring signals are created and complet ely processed in the sensor itself. Only the completely processed digital readings are transferred to the base unit for display, statistical evaluation and data storage. Unlike the comm only used analog procedures, the new SIDSP procedure excludes any error influences on the measuring data during transfer over the probe cable. The result is a measuring accuracy and constancy of readings that has been unmatched so far. T he complete sensor technique is integrated into a robust stainless-steel housing.
3.2.2 Sensor Models
Two sensor models are available:
-
FH 4 sensor to cover the 0 …4 mm range
-
FH 10 sensor to cover the 0…10 mm range.
Both sensors feature a wear-resistant sensor tip most suitable also for hard materials such as glass, for instance.
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
11
3.2.3 Sensor Stand
Both sensor types come with a spring-loaded V-grooved sensor stand. The use of the sensor stand ensures increased reproducibility of readings by adding stability of t he sensor dur ing measurement so that even small parts can be measured without problems.
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
12
Power supply indicator
Adjusted set point
CALIBRATION MODE
Number of readings
function key
ties
are indicated in the line above the
4. The User Menu
4.1 General Remarks
4.2 Switch-ON / St art Screen
At switch on, the company logo, gauge version and type of sensor being connected appear on display.
After approx. 2 seconds the gauge switches to the m easur e scr een of the last batch that was active before the gauge was switched off.
4.3 Measure screen /Statistics screens
Readings can be displayed numerically only or numerically combined with a diagram (only with MiniTest 7400 FH)
4.3.1 Measure Mode – Numerical Screen
Time clock
Current reading Target ball size and measuring unit
Minimum reading Maximum reading
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
The current function keys.
Active batch (MiniTest 7400FH only)
Status line
proper-
13
Power supply indicator
Reading
NAME OF ACTIVE BATCH
UPPER LIMIT
CALIBRATION METHOD
REAL
-
TIME TREND
Set point
function key
ties
are indicated in the line above the
STATUS LINE
function key
ties
are indicated in the line above the
Power supply indicator
Process capability,
cp and cpk
4.3.2 Measure Mode –Graphics Screen with MiniTest 7400 FH
Time clock
Target ball size, measuring unit
DATA LOGGING MODE
MAX = MAXIMUM READING N = NUMBER OF READINGS
MINIMUM READING
LOWER LIMIT
The current function keys.
proper-
For setting the Real-Time Trend display option, select “Act ive Batch” form the Main Menu. Press OK to confirm. Select “Configuration” from the Batch Menu and press OK to confirm. Use the arrow keys to move to the “Graphics” option. O N or OFF is highlighted. Use arrow keys to make your selection and press OK to confirm or the “ESC” navigation button to restore pr evious setting and to go back to the previous menu level.
To take full advantage of the real-time trend it is necessar y to t oler ance lim its (see also section
8.11 „Upper specification limits (USL) and lower specification limits (LSL)“.
4.3.3 Statistics Screens
Time clock
,
Selected calibration mode
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
The current function keys.
Active batch (MiniTest 7400 FH only)
proper-
14
4.4 User Menu
The numerous MiniTest FH 7400 / 7200 features can be accessed via the different menus that are divided into submenus.
Press the Function key “Main menu“ in order to get access to the main menu.
Select an item from the Main Menu (e.g. Database) and pr ess OK to confirm. You will go to a submenu. Use the arrow keys to select the requested it em and press OK to confirm. To go back to the previous menu level press ESC.
According selected submenu you can
-
View settings (e.g. Gauge specs = Gaug e specifications in the Setup Menu)
-
Select preset parameters (e.g. 100% brightness from the Display Menu)
-
Make numerical or alphanumerical entries (e.g. Ent er a dir ectory name in the database / new
directory option).
4.4.1 User Preferences
Use the arrow keys to select your requested menu item, e. g. Language. Press OK to confirm. T he cur r ent selection will be highlighted. Use the arrows to select the requested parameter ( e. g. English) and press OK to confirm. To undo your selection, press ESC and you will return t o the previous menu level.
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
15
4.4.2 Numerical Entries
As soon as the alphanumeric block is activated, ESC and OK will assume navigation functions to the left or right. Choose your character by placing the cursor over the requested character. After a certain period of time, the entry will be accepted automatically without the need to confirm. This period of tim e can be specified under User Pref erences in the “Entry accepted” option. See also section 10.5.5 for further reference. Complete your entry by pressing Function key “Ready” and then confirm “Save changes?” by pressing OK.
4.4.3 Alphanumerical Entries (on MiniTest 7400 FH)
For alphanumerical entries you can use as many as 15 characters for entering a name. ESC and OK assume navigation funct ions to the left or right. Choose your character via the alphanumerical block. Your selection will be automatically accepted after the previously specified period of time. This period of time can be set under User Pref erences in the “Entry accepted” option. See also section 10.5.5 for further reference. Complete your entry by pressing Function key “Ready”. Complete your entry by pressing Function key “Ready” and then confirm “Save changes?” by pressing OK.
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
16
5. Measure Mode
5.1 Important Notes on Thickness Measurement
Make sure that the operator has been properly instructed regarding the use of thickness gauges and has basic knowledge of the specific req uir ements for measurement of the application. The operator should have basic knowledge of the following:
Selection of a measuring device suitable for his application
Fundamentals on the magneto-static m easur ing principle
Influences on the magnetic f ields t hr ough the surrounding field
Influence of the surf ace pr oper t ies of the material to be tested (roug hness, build-up on the
surface)
Statistical evaluation of measuring series
Gravity influencing the reference ball
5.1.1 Limitations to magneto-stati c t hi ckness measurement
The information obtained f rom thickness measurements according to the magneto-static principle only refer to those parts of the test object that have been covered by the magnetic sensor . For t hat reason, be careful to draw conclusion on other parts of the measuring object that have not been covered by the sensor during measurement. In g eneral, such conclusions are only admissible if comprehensive experience and approved methods of statistical data acquisit ion ar e available.
5.2 Batch Configuration / Necessary Settings
Before taking reading s, it is necessary to make a few settings in the Configuration menu. The Configuration always refers to a cer t ain m easuring series (Batch).
5.2.1 Batch
-
You can continue to take readings in the active batch
-
You can create a new batch (only with MiniTest 7400 FH model)
-
You can choose an exiting batch from the database (please r efer to section 7.2).
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
17
According to sensor type and the shape of measuring object, a
Use arrow keys to move to “Target Ball” size and press OK. Use arrow
keys to adjust the requested tar g et ball size. Press O K to confir m your
setting or press ESC to undo your setting. If you undo, you will
get ball setting option and go back to the previous
5.2.2 Target Ball Size
suitable target ball must be set. This can be made in the Configuration menu, menu item “Targ et ball” (also refer to section 6 “ Calibr at ion” .
automatically quit tar menu level.
5.2.3 Data Logging Mode
In the data logg ing mode you can specif y how you wish readings to be stored in memory. Several modes are available:
-
manually or via footswitch (Current reading, MIN, MAX)
-
Automatic (Auto)
Note: For logging data into memory please always proceed as follows: Put the sensor into the correct measuring position, press ESC. Then readings can be taken.
5.3 Preparing Measurement
Before measurement, the probe must be adapted to the ambient temperature. In case of high variations in temperature, the targ et ball must be lifted f rom the probe tip at regular intervals (e.g. every other minute). This is to compensate f or f r equency drif t due to variations in temperature. It is recommended to switch on the gauge for warming up around 2 to 3 minutes in order to ensure maximum measuring accuracy.
5.3.1 Calibration
According to your setting of task , you may use different calibration methods. Measuring accuracy depends on the selected calibration method. Please refer to section 6 for more details on this issue. There are three calibration methods available:
-
Factory
-
Zero only
-
Multi-point calibration (Zero + 1 to 4 Point(s)
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
18
5.3.2 Measurement without Sensor Stand
For measuring large-sized parts, t he sensor can be guided manually over the measuring sample. For measuring thick samples (6 m m and thicker) make sure to k eep the sensor in vertical position to the sample. When holding the sensor in horizontal position, due to the influence of gravity on the steel ball, the readings will be higher than the actual t hickness.
5.3.3 Using the Sensor Stand
For measuring small part s, bottles or other cylindrical bodies the sensor stand (supplied with the sensor) and a footswitch (available as an option) should be used.
Put the sensor into the stand and secure with the red sensor stand retaining ring.
5.4 Take Readings
5.4.1 Measurement without Sensor Stand
For measurements on large-sized sheeting m aterial or large hollow parts, place the sensor onto the surface of the object to be measured. Place an appropriate targ et ball on the opposite side of object near the sensor. The t arget ball will be attr acted by the strong permanent mag net of sensor and be positioned centrally just opposite of the sensor t ip. Keep the sensor in right-angle posit ion to the object to be measur ed and scan continuously over the surface. For storing readings, please refer to section 5.5.1.
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
19
5.4.2 Using the sensor stand
If you are using the sensor stand, position the sample on the sensor tip and keep it in r ight-angle position to the sensor. Place the appropriate tar get ball on the opposite side of obj ect. Make sure to keep the right -angle position while moving the object continuously over the sensor. For stor ing readings, please refer to section 5. 5.1. When measuring small hollow parts such as bottles e.g., put the target ball inside the object and place the object onto the v-grooved device of sensor stand. Turn the object unt il the target ball is centered directly over the sensor tip. Then move the object continuously over the v-groove of sensor stand. For storing readings, please r efer to section 5.5.1.
5.4.3 Delete Readings
Please refer to section 8.2.2 “Delet e Single Readings“.
5.5 Storing Readings into Statistics Memory
5.5.1 Data Logging Mode
During measurement, readings can be stored into memory manually or automatically. Data in memory will be used for statistics.
The following storing options are available:
-
Storing the current reading manually or automatically
-
Storing the minimum reading (only manually)
-
Storing the maximum reading (only manually).
The Data logging mode can be specif ied in the “ Conf igur ation” submenu. Use ar row keys to select the Data logging mode option and pr ess OK to conf irm. You can chose f rom t he following setting options:
-
Curr. reading (Current reading)
-
Auto
-
Max
-
Min
Make your selection and press OK to confirm. If you wish to undo your setting (before OK has been pressed) press ESC and the gauge will return to t he pr evious menu level.
© ElektroPhysik MiniTest 7200 FH / MiniTest 7400 FH
20
Loading...
+ 46 hidden pages