Checkers Diamondback Multiple Tunnel User Manual

MODULAR CABLE &
CABLE & HOSE BRIDGE SYSTEMS
HOSE BRIDGE SYSTEM
ASSEMBLY INSTRUCTIONS
COMPONENTS FOR SINGLE TUNNEL OPTION
MODEL DESCRIPTION
UHB2025
UHB3035
UHB4045
UHB5060
Bridge for up to
3 in. Lines
Bridge for up to
3.5 in. Lines
Bridge for up to
4.5 in. Lines
Bridge for up to
6.5 in. Lines
A-BRIDGE
LENGTH
34.75 in.
(887 mm)
38.25 in.
(976 mm)
44 in.
(1118 mm)
60 in.
(1530 mm)
COMPONENTS FOR MULTIPLE TUNNEL SYSTEMS
FOR 3” LINES (tunnel diameter 3.0”)
MODEL DESCRIPTION WEIGHTA - LENGTH C - HEIGHTB - WIDTH
UHB2025T (Each)
UHB2025R (Pair) 14.75 in. (377 mm) 3.88 in. (99 mm)
UHB2025TC (Each) 7.88 in. (201 mm) 11 lbs. (5.0 kg)Tunnel Connector only for UHB2025T Tunnel
FOR 3.5” LINES (tunnel diameter 3.5”)
UHB3035T (Each) 6.5 in. (166 mm)
UHB3035R (Pair) 16 in. (406 mm) 4.63 in. (118 mm)
UHB3035TC (Each) 7.88 in. (201 mm) 16 lbs. (7.3 kg)Tunnel Connector only for UHB3035T Tunnel
FOR 4.5” LINES (tunnel diameter 4.5”)
UHB4045T (Each)
UHB4045R (Pair) 18.25 in. (466 mm) 5.5 in. (141 mm)
UHB4045TC (Each) 7.88 in. (201 mm) 21 lbs. (9.5 kg)Tunnel Connector only for UHB4045T Tunnel
FOR 6.5” LINES (tunnel diameter 7.0”)
UHB5060T (Each)
UHB5060R (Pair) 25.5 in. (651 mm) 8.13 in. (208 mm)
UHB5060TC (Each) 7.88 in. (201 mm)
B-BRIDGE
WIDTH
16 in.
(406 mm)
16 in.
(406 mm)
16 in.
(406 mm)
16 in.
(406 mm)
• Inspect areas for safety hazards
• Assemble sections by aligning female connectors over male connectors
• Use foot to work female connectors down around male connectors
• Periodically inspect installation
C-BRIDGE
HEIGHT
3.88 in.
(99 mm)
4.63 in.
(118 mm)
5.5 in.
(141 mm)
8.13 in.
(208 mm)
D-TUNNEL
DIAMETER
3 in.
(76.2 mm)
3.5 in.
(88.9 mm)
4.5 in.
(114.3 mm)
7 in.
(179 mm)
5.38 in. (139 mm)
7.75 in. (198 mm)
9.13 in. (233 mm)
E-TUNNEL
TOP WIDTH
5.38 in.
(139 mm)
6.5 in.
(166 mm)
7.75 in.
(198 mm)
9.13 in.
(233 mm)
F-TUNNEL
BASE WIDTH
13.25 in.
(338 mm)
14.38 in.
(367 mm)
15.63 in.
(399 mm)
18.25 in.
(466 mm)
Each Modular Bridge System Consists of 1 Tunnel and 2 Ramps.
16 in. (406 mm) 16 in. (406 mm)
16 in. (406 mm)
16 in. (406 mm) 16 in. (406 mm)
16 in. (406 mm)
16 in. (406 mm) 16 in. (406 mm)
16 in. (406 mm)
16 in. (406 mm) 16 in. (406 mm)
16 in. (406 mm) 26 lbs. (11.8 kg)Tunnel Connector only for UHB5060T Tunnel
G-RAMP
TOP LENGTH
14.75 in.
(377 mm)
16 in.
(408 mm)
18.25 in.
(466 mm)
25.5 in.
(651 mm)
3.88 in. (99 mm) 15 lbs. (6.8 kg)Tunnel only for up to 3 inch Lines
3.88 in. (99 mm)
4.63 in. (118 mm) 17 lbs. (7.7 kg)Tunnel only for up to 3.5 inch Lines
4.63 in. (118 mm)
5.5 in. (141 mm) 21 lbs. (9.5 kg)Tunnel only for up to 4.5 inch Lines
5.5 in. (141 mm)
8.13 in. (208 mm) 32 lbs. (14.5 kg)Tunnel only for up to 6.5 inch Lines
8.13 in. (208 mm)
H-RAMP
BASE LENGTH
10.75 in.
(275 mm)
12 in.
(306 mm)
14.25 in.
(364 mm)
20.88 in.
(533 mm)
18 lbs. (8.2 kg)Ramps only for UHB2025T Tunnel
22 lbs. (10.0 kg)Ramps only for UHB3035T Tunnel
30 lbs. (13.6 kg)Ramps only for UHB4045T Tunnel
58 lbs. (26.3 kg)Ramps only for UHB5060T Tunnel
SYSTEM
WEIGHT
32 lbs.
(14.5 kg)
40 lbs.
(18.1 kg)
50 lbs.
(22.7 kg)
92 lbs.
(41.7 kg)
SINGLE TUNNEL MULTIPLE TUNNEL SYSTEMS
Ramp Ramp
C
H
Tunnel
A E
D F
B
G
H
G
LOAD CAPACITY: The Bridge System has different load
supporting capabilities depending on type of vehicle and temperature. Suitability must be verified by testing under actual conditions.
OPERATING TEMPERATURE: -40
F to 120˚F (-40˚C to 48˚C)
˚
CHEMICAL RESISTANCE: Tested for compatibility with
common motor oils, gasoline and diesel fuel. Limited resistance to brake fluids and other chemicals.
MATERIAL: UV-stabilized polyurethane elastomer
Vehicles crossing bridge system must have clearance of greater than bridge height.
WARNING!
Cable/Hose Bridges are for rubber tired vehicles only and not for equipment with metal tracks.
Cable/Hose Bridges do not prevent abrasion to cable/hose from below.
TO CALCULATE THE TOTAL LENGTH OF A CUSTOM BRIDGE
SYSTEM, ADD THE “A” DIMENSION TOGETHER FOR TWO
RAMPS, EVERY TUNNEL, AND EVERY TUNNEL CONNECTOR
G
Tunnel Connector
Ramp Tunnel Tunnel Ramp
Add Tunnel Connectors to Expand System
to Protect Multiple Cables
or Hose Lines
IN THE SYSTEM.
MODEL NUMBER
UHB2025 UHB3035 UHB4045 UHB5060
SIDE VIEW
A
C C
TunnelConnector Ramp
TOP VIEW
A AA
MAXIMUM LOAD PER TIRE - 75˚F (23.9˚C)
23,700 lbs. (10,750 kg)
19,800 lbs. (8,981 kg) 19,300 lbs. (8,754 kg) 17,100 lbs. (7,757 kg)
AA
#ZIS-UHB
Ver: 2/11
BBB
MODULAR CABLE &
CABLE & HOSE BRIDGE SYSTEMS
HOSE BRIDGE SYSTEM
MODULAR CABLE & HOSE BRIDGE SYSTEM INSTALLATION INSTRUCTIONS
DIAMONDBACK subject to heavy vehicular traffic. They are intended for temporary installations only and must be in accordance with all applicable building and safety codes.
CAUTION: MISUSE CAN CAUSE ELECTRICAL SHOCK AND INJURY
DO NOT use as work surface. NO CUTTING, NO DRILLING, NO HAMMERING.
• Use with momentary loads only, DO NOT place ladders, scaffolds, or any type of structure on the system.
• Avoid concentrated loads.
• Use only on a stable surface. Inclined surfaces, slippery surfaces and broken ground can cause injury.
• This system can be a trip hazard to pedestrian traffic if they are unaware of its presence.
• Keep the DIAMONDBACK
• Load-supporting capacity varies by type of vehicle and Bridge System model. Large diameter Bridge Systems may
not be suitable for vehicles with small tires and/or low ground clearance. The load capacity decreases in warm environments. Test use and inspect periodically.
• Polyurethane is attacked by some chemicals. Always test a small amount for chemical compatibility before using and
follow maintenance procedure.
• Vehicular traffic must pass over this system slowly and with caution.
®
modular bridge systems are intended to reduce the possibility of damage to cable and hose lines that are
®
bridge system clean and bright.
MAINTENANCE
• Store in a clean dry area.
• Inspect system for damage and replace it if damaged. Remove any foreign materials, solids and liquids. Keep clean by
using a detergent and water solution.
WARRANTY AND LIABILITY
LIMITED WARRANTY: Checkers guarantees the products it manufactures or sells against defects in workmanship and material for a period of one (1) year
from the date of shipment or date of invoice, whichever is later. The product must be used, maintained and installed according to the instructions and procedures provided, or this warranty is void. Any alteration or modification of the product will also void this warranty. CHECKERS’ OBLIGATION UNDER THIS
WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS. No other warranty or remedy shall be provided. This warranty
specifically does not guarantee or cover payment or reimbursement of any damages or consequential damages beyond the above.
Any claim under this warranty must be made in writing within twelve (12) months of the date of shipment or the date of invoice, whichever is later. All products returned to Checkers under this warranty must be prepaid. If it is determined that the product is defective in material and /or workmanship the repair or
replacement will occur, at Checkers’ option, at no charge and return freight prepaid by Checkers. All other return of product to the owner shall be at the owner’s expense.
CHECKERS AND ITS AUTHORIZED AGENTS, EMPLOYEES AND REPRESENTATIVES SPECIFICALLY AND EXPRESSLY DISCLAIM ANY AND ALL OTHER WARRANTIES, INCLUDING THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND/OR ANY WARRANTY OF MERCHANTABILITY WHICH MIGHT OTHERWISE BE APPLICABLE UNDER ANY STATE OR FEDERAL LAW.
LIMITED LIABILITY OF CHECKERS: Checkers and its authorized agents, distributors and representatives do not guarantee the performance of any Checkers product in the customer’s use as the manufacturer is unable to assure proper use by the customer. Proper use by the customer is necessary for the effectiveness of the product, as well as the safety of those using same. The user is solely responsible to determine the suitability of any Checkers product for any intended use.
The user assumes all risk and liability for use of any Checkers product.
User specifically acknowledges receipt of proper instructions regarding the use of the product in the original packaging and disclaims any consequential damages to person or property, damages for loss of use, lost time, loss of profit, lost income, loss of the Checkers’ product itself and/or other incidental or consequential damages other than as warranted by Checkers limited warranty. User accepts the responsibility of removing from service any product that becomes worn out, unusable, unfit for intended use or defective in any way such as to make the product a potential safety hazard. Checkers is unable to
undertake such obligations or responsibilities on behalf of the user as the user is in sole possession and control of the product.
© 2011 Checkers Industrial Safety Products
#ZIS-UHB
Ver: 2/11
www.checkersindustrial.com
620 COMPTON ST • BROOMFIELD, CO 80020 • PH: 720-890-1187 • FAX: 720-890-1191 • TOLL FREE: 800-438-9336
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