Cincinnati Ohio, and Redmond Oregon
Phone Toll Free: 1-800-543-4455
Fax: 1-800-285-0126
www.chasedoors.com
DWG # 2007A
REVISION DATE: 07-06-2006 BY: MLW
PREPARATION
MEASURE WIDTH AND HEIGHT OF FRAMED
OPENING AND COMPARE WITH DIMENSIONS
GIVEN AT TIME OF ORDERING.
NOTE: THIS MODEL OF DOOR WAS CUT TO THE
FRAMED OPENING DIMENSIONS MUST MEET
ORDER DIMENSIONS WITHIN THE FOLLOWING
TOLERANCES;
SINGLE DOORS
HEIGHT: +1/4" -1/4"
WIDTH: +1/4" -1/4"
IF THE FRAMED OPENING DOES NOT MATCH THE
ORDER DIMENSIONS WITHIN THESE TOLERANCES
CALL THE FACTORY AT 1-800-547-6856
DRAWN BY: MLW
DIMENSIONS GIVEN BY CUSTOMER AND IS
NOT ADAPTED TO FIT INTO A DIFFERENT
SIZE OF OPENING!
FOR PROPER INSTALLATION
FRAMED OPENINGS MUST BE SQUARE AND
PLUMB. MAKE NECESSARY ADJUSTMENTS TO
SQUARE AND PLUMB OPENING. ALL DOORS MUST
BE INSTALLED PLUMB FOR PROPER OPERATION.
DRILL BIT SIZES
For Steel Jambs Up To 3/8" Thick, USE: 1/8" Drill Bit
For Steel Jambs 3/8" Thick & Over, USE: 13/64" Drill Bit
For Wood Jambs Use: 3/16" Drill Bit
FASTENERS
For Steel Jamb Use: 1/4" X 1" TEK Screw
For Wood Jamb Use: 1/4" X 2" Hardware Screw
DATE: 02-20-03
DOUBLE DOORS
HEIGHT: +1/4" -1/4"
WIDTH: +1/2" -1/2"
CHASE XLP5000
INSTALLATION INSTRUCTIONS
IMPORTANT: TO FUNCTION PROPERLY THE XLP5000 DOOR MUST BE
INSTALLED ACCORDING TO THESE INSTRUCTIONS.
Figure 1-B
PAGE 1
NOTE: PROCEED ONLY AFTER COMPLETING THE
"PREPARATION" SECTION AT LEFT.
STEP 1)
Remove door panel from packaging.
DO NOT CUT THE STRAP WHICH HOLDS THE TWO HINGES IN
PLACE AT THIS TIME. THE TOP HINGE CONTAINS A SPRING
UNDER COMPRESSION (See Figure 2).
STEP 2) Marking & Drilling for Mounting Holes
NOTE: If installing into factory pre-drilled frames, skip this step
and proceed to Step 3.
Locate the Upper & Lower Hinge Templates, see Figure 3.
Fold template at the 90° Fold Line as indicated on the templates and
place at centerline of Header and Jamb (upper tamplate) and the Floor
and Jamb (lower template).
Use a small level to make sure the bottom holes on the template are
level before proceeding.
NOTE: Adjustment to the Upper Template may be necessary if there is
a fillet weld which rounds the corner of your frame. Make sure the
dimensions indicated on the template are taken from the face of the
Jamb and Header as shown in Figure 4.
Tape the Templates in the proper postion and mark the holes with a
center punch.
Remove templates and drill pilot holes with appropriate size drill bits for
your application, see "DRILL BIT SIZES" at left.
STEP 3) Mounting Door in Jamb
Place panel completely into opening as near to center as possible and
carefully remove strapping wire that holds the hinges in place.
NOTE: THE TOP HINGE CONTAINS A SPRING UNDER
COMPRESSION, see Figure 2.
Figure 2
Figure 1-A
TAPE THIS EDGE TO HEADER
TOP
OF HOLES
Up To 3/8" Thick, USE: 1/8" Drill Bit
Use: 1/4" X 1" TEK Screw
3/8" Thick & Over, USE: 13/64" Drill Bit
For Wood Jambs
FOLD UP 90°
For Wood Jamb
Use: 1/4" X 2" Hdw Screw
MARK @ CENTER
Use: 3/16" Drill Bit
CENTER THIS LINE WITH JAMB & HEADER
XLP5000 Upper Hinge Template
DRILL BIT SIZES
For Steel Jambs
FASTENERS
For Steel Jamb
OF HOLES
MARK @ CENTER
TAPE THIS EDGE TO JAMB
Upper Hinge Template
Figure 3
TAPE THIS EDGE TO JAMB
TOP
OF HOLES
MARK @ CENTER
FASTENERS
CENTER THIS LINE WITH JAMB & HEADER
XLP5000 Bottom Hinge Template
For Steel Jamb
Use: 1/4" X 1" TEK Screw
For Wood Jamb
Use: 1/4" X 2" Hdw Screw
FOLD UP 90°
OF HOLES
MARK @ CENTER
TAPE THIS EDGE TO FLOOR
For Wood Jambs
Use: 3/16" DrillBit
DRILL BIT SIZES
3/8" Thick & Over, USE: 13/64" Drill Bit
For Steel Jambs
Up To 3/8" Thick, USE: 1/8" Drill Bit
Lower Hinge Template
Figure 1-C
Figure 4
If your upper hinge becomes dis-assembled refer to Figure 2 for
assistance in reassembling the hinge.
Set door in proper location and match up the pre-drilled holes with the
mounting holes in the upper and lower hinges.
Insert all appropriate fasteners (see "FASTENERS" section at left) and
tighten securely.
STEP 4) Finalizing Installation
The lower hinge is secured with one "Half Dog Setscrew" and two
"Knurled Point Setscrews", there should be No Need to adjust swing if
the Opening is Square & Plumb.
If your panel/panels are kept open by Air Flow you may add washers or
spacers to tighten the upper hinge spring, see figure 2.
If your doors are not returning to center you may need to adjust the
swing and reset the doors to the center position. Refer to Page 2
"Center Swing Adjustment".
For further assistance please contact our customer service department
at 1-800-543-4455.
Cincinnati Ohio, and Redmond Oregon
Phone Toll Free: 1-800-543-4455
Fax: 1-800-285-0126
www.chasedoors.com
DWG # 2007A-2
REVISION DATE:
DRAWN BY: MLW
DATE: 07-07-06
Figure 2
CHASE XLP5000
"CENTER SWING ADJUSTMENT"
Figure 1
PAGE 2
Header
Jamb
(Frame)
Jamb
(Frame)
Setscrews
(3 Total)
STEP 1)
Remove the "Half-Dog" Setscrew from the lower bracket assembly, see
Figure 3 for location.
Loosen both "Knurled" Setscrews in the lower bracket assemby so cam
will not move with door, see Figure 3.
Set the door to the closed "Center" position and FIRMLY TIGHTEN the
two "Knurled" setscrews (Figure 3).
STEP 2)
Remove fasteners from lower hinge bracket and floor anchors if
applicable.
Have another person hold the door upright, or securely prop the door
upright before proceeding.
Remove the fasteners from the upper hinge bracket at the Jamb.
Check that the door is being held securely and remove fasteners from
the Header.
Compress the spring by pulling down on the upper hinge bracket and
remove panel from opening.
Slowly and carefully allow the upper hinge to rise until the internal
spring no longer has tension.
Dis-assemble the upper hinge and lay panel flat on the floor.
STEP 3)
Remove lower hinge assembly (with Cam) from spine.
IMPORTANT: DO NOT LOOSEN BOTH "KNURLED" SETSCREWS!
Remove One (1) "Knurled" Setscrew leaving the other securley
tightened.
Using an Electric Drill and a 1/4" Diameter Drill Bit, carefully place the
drill bit into the threaded opening where the "Knurled" setscrew was
(see Figure 3), and drill into the cam a total depth of 1/8".
NOTE: The hole for the "Half Dog" setscrew must be perpendicular
to the center line of the cam or the cam will turn when you tighten
the "Half Dog" setscrew, resulting in misalignment of the
panel/panels.
JAMB
Knurled
Setscrew
Half-Dog Setscrew
TOP VIEW
(Setscrew Arragement as Shipped from Factory)
Figure 3
Knurled
Setscrew
Lower Hinge
Bracket
"Knurled" Setscrew
"Half-Dog" Setscrew
Figure 4
Ø1/4"
SECTION "A-A"
Aluminum Cam
Aluminum Cam
3/8"
AA
1/8"
Figure 5
Ø1/4"
SECTION "B-B"
SIDE VIEWFRONT VIEW
(New Hole Location)(Original Hole Location)
Place the "Half Dog" setscrew into the threaded opening you just drilled
and tightly firmly.
IMPORTANT: DO NOT INSERT THE "KNURLED" SETSCREW INTO
THE SPACE PREVIOUSLY OCCUPIED BY THE "HALF DOG"
3/8"
SETSCREW. Discard the unused "Knurled" Setscrew!
BB
STEP 4)
Insert lower hinge assembly (with Cam) into spine.
1/8"
Assemble the upper hinge assembly as seen in Figure 2, and pull
down to compress the hinge.
Place panel completely into opening and slowly release the upper
hange assembly.
Go through Step 2 in reverse order to complete the panel installation.
**************************************************************************************
If a mistake is made during this drilling process you may need to
replace the Cam and the Setscrews. You may contact our customer
service department at 1-800-543-4455 to order replacement parts.
Loading...