Chase AirGard User Manual

Better Material and Better Design
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From walk-in coolers to drive-in freezers, ColdGuard combine the latest technology, materials and practical design features to meet the demanding requirements of the cold storage industry. Whether in a small restaurant, supermarket backroom or cold storage warehouse and distribution facility, all ColdGuard Doors incorporate a tough and thermally neutral fiberglass reinforced pultrusion (FRP) framework, molded plastic polymer casings and Non­CFC foamed-in-place polyurethane core. This innovative design produces a strong and durable door system that will provide years of worry-free service.
Sliding and vertical doors are available in
manual and electric operation with various
power, activator and control options.
TM
Cold Storage Doors
Maintenance free sliding door track with
oversized rollers along with the PerfectSeal
gasket system eliminates the traditional “down
and in” closing motion, making the door
extremely easy to open or close.
Durable panel designs with FRP perimeter frame and your choice of embossed steel or aluminum,
stainless steel or galvalume front and back face
sheets resists damage from incidental impact.
Foamed in place, Non-CFC urethane insulation
completely fills the panel interior. Available 4”
and 6” panel thickness with or without
perimeter heat.
Smooth outer surfaces have no sharp edges, are
easier to clean and require little or
no maintenance.
The simple and unique PerfectSeal
system on our sliding doors eliminates
high-maintenance bulb gaskets to minimize air
infiltration and moisture problems common to
traditional cold storage doors.
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gasket
All panel corners have heavy-duty, internal steel
reinforcements with stainless steel fasteners.
www.coldstoragedoorsonline.com 800.543.4455 Fax 800.245.7045
Many additional options like casing and jamb configurations, kick and impact plates, closers, locks, thresholds, heater bars, windows, track hoods and wicket doors are available to
customize any door to your specific requirements.
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Swing Doors
Single or double panel ColdGuard Swing Doors provide simple, time-tested sealing and hinge systems for maximum performance in any application. Swing doors can be used on new applications, or to replace worn out OEM doors in walk-in coolers.
ColdGuard Swing Doors are suitable for interior and exterior applications, and incorporate the same FRP perimeter framework that makes our sliding doors superior to competitive products. Swing doors come with a variety of options including panic hardware for exterior applications
ColdGuard Swing Doors Options
• Cladding: Stainless steel, embossed white aluminum, embossed mill aluminum, smooth white aluminum, smooth white galvanized and smooth galvalume
• Backup mirror image casing
• Jamb wall caps
• Thru-wall jamb casings
• Keyed latch
• Door closer with standard soft touch latch
• Casing mounted thermometer
• Casing mounted light switch
• Panic bar latching hardware
• Heat in door and casing (recommended on freezers below -20°F)
• Polished aluminum diamond tread kick plates
• Satin finish stainless steel kick plates
• Heated or non-heated vision windows
• Heated or non-heated threshold
• 6” door thickness for extreme cold environments
• Custom sizes available
Design Features and Benefits
Unique design allows Non-CFC
foamed-in-place polyurethane insulation to lock in place with the fiberglass reinforced polymer (FRP) producing an extremely durable, insulated panel.
Magnetic vinyl push-in gasket
is standard on all ColdGuard Swing Doors.
A variety of finishes are
available including 26 gauge steel with USDA accepted white polyester finish, 26 gauge G-90 embossed galvanized steel and galvalume.
Heavy duty chrome plated
hinges and latch. Nickel plated strap hinges are standard on larger doors.
Self-lubricating cam lift hinges
raise the door when opened, providing reduced friction on floor seal.
Door panels are available in
4” and 6” panel thickness with an R Value of 28 and 37.1, respectively.
Emergency release latch allows
the door to be opened from the inside even when padlocked from the outside (shown with optional recessed cup).
All doors are custom manufactured
to your exact requirements.
NSF tested and certified.
115V full perimeter heat is
standard on freezer doors.
Factory tested and shipped ready
for installation.
www.coldstoragedoorsonline.com 800.543.4455 Fax 800.245.7045
ColdGuard Sliding Doors
Single slide or bi-parting, manual or electrically operated, these doors have unique features that provide maximum performance while being easy to use everyday.
PerfectSeal Gasket System
Most major door manufacturers utilize a balloon type seal that is either attached to the jamb casing or the door panel. This type of seal is subject to wear and tear during normal operation and is easily damaged. The PerfectSeal System utilizes a two-ply, fabric reinforced blade seal against the top and side edges of the door panel instead of the front face. This solves a number of issues including frequent replacement of worn out seals, wear and tear on sealing surfaces and gasket damage from impact. With reduced drag from the gaskets and no need to pull the panel away when opening or pushing it into the wall when closing the ColdGuard Door is much easier to use than competitor’s doors.
Sliding Door Track
Sliding cold storage door systems have to stand up to extreme conditions and heavy usage everyday. Our SD (standard duty) and EHD (extreme heavy duty) track systems have been designed to perform reliably for years with virtually no required maintenance. Our SD model is designed for smaller to midsize doors (6’ wide or less) while the EHD model is ideal for any size door in the most abusive environment. An optional hood system is available with the EHD track.
Sliding Door Operation
Traditional cold storage doors have a track system that pulls the panel down and in towards the gasket when closed. This ensures a positive seal, but makes the door difficult to open. The PerfectSeal gasket system eliminates the need for this, making the door easier to operate.
Simple is better.
Single Panel and Bi-Parting Horizontal Sliding Doors
Designed for high cycle, abusive applications, the ColdGuard horizontal sliding door is the workhorse of our product offering. We offer single and bi-parting doors for coolers and freezers in a variety of finishes. Durability is the key to long life in a horizontal sliding door. Design features including a heavy duty FRP framework, heavy duty track system with permanently lubricated rollers and molded polymer casings make the ColdGuard the “best in class.” All horizontal door systems are available manual or motor operated. Standard 4” thick and
optional 6” (for applications below -20°F) are available.
Shown with optional track cover.
www.coldstoragedoorsonline.com 800.543.4455 Fax 800.245.7045
Design Features and Benefits
• Specially designed gusseted steel corner brackets are machined to perfectly fit inside the profile of the FRP pultrusions, providing exceptional frame strength and eliminating the need for aluminum, wood and PVC bracing.
• Unique design allows Non-CFC foamed-in-place polyurethane insulation to lock components in place with the fiberglass reinforced polymer (FRP), producing an extremely durable, insulated panel.
• Maintenance free heavy duty extruded aluminum track rail with two 700 pound capacity 1-1/4” wide x 4” diameter double ball bearing polyurethane rollers.
• All door components including track, panel gasket system and optional operator are designed to provide years of troublefree service.
• Freezer doors have perimeter heat to prevent moisture or ice buildup.
• Heavy duty 2-1/2” diameter non marking stay roller guides the sliding panel as it opens and closes.
• Door panels are available in 4” and 6” panel thickness with an R Value of 28 and 37.1 respectively.
• All doors are custom manufactured to your exact requirements.
• Electric models feature a manual emergency release on both sides of the door to allow access during power failure.
• Factory tested and shipped ready for installation.
ColdGuard Sliding Doors Options
• Heavy duty operator system with electric brake, clutch and controls. Available single and three phase with an optional Nema control box
• Stainless steel, embossed white aluminum, embossed mill aluminum, smooth white aluminum, smooth white galvanized and smooth galvalume
• Heated or non-heated vision window panel
• A variety of activators including radio control, motion detectors, photo cells and induction floor loop
• All operated doors ship with two pull cord activators (freezer models – 1 heated, 1 non-heated)
• Time delay close
• Electric interlock
• 3-button partial opening control (close-open-stop)
• Jamb wall caps
• Thru-wall jambs (MPP)
• Padlock locking devices (available with electric interlock)
• Backup mirror image casings
• Metal clad vertical casings and header
• Polished aluminum tread kick plates and satin finish stainless steel kickplates
• 6” door thickness for extreme cold environments
• Track hood or motor hood for outdoor and washdown applications
• EHD model sliding door has an optional full anodized extruded aluminum track cover
Standard Electric Operator
• Totally enclosed, fan cooled, 1/2 HP, instant reversing, electric motor operating at 18” per second travel speed for a single slide and 36” per second for a bi-parting slide.
• Panel mounted reverse edges
• Heavy duty enclosed gear drive with adjustable torque limiter
• Manual disconnect including inside safety release
1900VS-C Microprocessor Control System Operator
• 90V D.C. permanent magnet motor
• Versatile, multi-functional PLC control panel
• Adjustable opening and closing speeds
• Sophisticated encoder keeps track of the door position without the use of limit switches
• Troubleshooting is easy with a self-diagnostic system
Options for Motor Operated Doors
• Radio control, motion detectors, photo eyes, induction floor loop activators
• 3 button control station
• Time delay close
• Nema 4 control box
www.coldstoragedoorsonline.com 800.543.4455 Fax 800.245.7045
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ColdGuard Vertical Lift Doors
Design Features
Door track is smooth riding “down &
in” design for a tight seal.
Heavy duty hardware and track
coated for corrosion resistance, including 3” tracks, torsion spring and two pull cord switches each with 20’ polypropylene pull cord for electric models.
EPDM synthetic “T”
rubber seal on face of casings. Track mounted neoprene rubber low temperature cloth reinforced gasket on bottom edge of door.
Freezer doors are
equipped with 115 volt perimeter heat cables.
Torsion spring counter
balance system.
Manual or electric operation.
Door panels are available in 4” and 6”
panel thickness with an R Value of 28 and 37.1, respectively.
All doors are custom anufactured to
your exact requirements.
Every door completely tested before
shipping.
The ColdGuard Vertical Lift Door is available with electric and manual operation, is ideal in applications where there is minimum side room or when several door openings are close together as with warehouse loading docks.
As with all ColdGuard doors, the Vertical Lift door incorporates an FRP perimeter framework creating
a durable, long lasting door panel. Vertical Lift doors are available for cooler or freezer applications, are available Design Features 4” and 6” thick and can be manual or motor operated.
ColdGuard Vertical Lift Options
• Stainless steel, embossed white aluminum, embossed mill aluminum, smooth white aluminum, smooth white galvanized and smooth galvalume
• Heated or non-heated vision window panel
• Backup mirror image casings
• Modified vertical lift design
• Chain hoist
• Jamb wall caps
• Aluminum diamond tread kick plate
• Satin finish stainless kickplate
• Custom sizes available
• Vertical lift power operators
Power Operator
• Totally enclosed, fan cooled, 3/4 HP, jackshaft electric operator
• Photo-eye beams mounted near floor level on door casing, stops and reverses door to fully open position if any obstruction is sensed while closing
• Includes two pull cords (1 heated in freezer applications)
• Thru-beam photo cell prevents door from closing during use
• Standard operating speed is 10” per second
www.coldstoragedoorsonline.com 800.543.4455 Fax 800.245.7045
Advantages
ColdGuard Advantages
Installation
Custom packaging for each door ensures safe arrival at the installation site. All ColdGuard doors are quick and easy to install. All doors ship complete with a casing system, reducing installation time. Most components are pre-assembled, reducing field labor and eliminating potential installation errors. Motor operated doors are assembled and bench tested to ensure
maximum performance right out of the box.
Quality
Today with over 200 employees, Chase has earned a reputation for high quality products that are reliable, durable, at the best prices and the shortest available delivery times.
The in-house product development team spends each day looking at ways to make our existing products perform better, developing new product concepts based on our customers’ inputs and changing needs. By testing our own products and competitive products, we understand their performance characteristics and find ways to reduce manufacturing and material
cost so we can assure our customers that they are getting the most durable and efficient products at the lowest possible price.
Personal Attention
Our field sales force and our internal customer service teams are available to answer your questions and deal with our budgetary and schedule constraints on a personal basis. We pride ourselves in getting to know you and your needs in order to serve you better. From setting up your account to the notification of shipment of your door, our staff is trained to make the Chase Doors experience a pleasurable one.
Simply put, Chase is easy to do business with. We know that our customers have situations and needs that are unique. We are prepared to handle these in a
professional and expeditious manner.
www.coldstoragedoorsonline.com 800.543.4455 Fax 800.245.7045
More Chase Doors Solutions
Econo MaxTM Strip Doors
Econo Max strip doors are inexpensive and usually pay for themselves in less than one year. We offer the largest selection of strip material sizes, colors, types and designs in the industry. Our various mounting bracket options ensure easy installation on virtually any opening. Strip replacement is quick and easy. We inventory a large stock of materials,
ensuring quick lead times on strip doors and roll goods.
AirGard® and EconoClearTM Flexible Doors
Flexible doors are a cost-effective way to provide a swing door on openings for heavy traffic applications. The top mounted gravity-operated hinge system allows the door to open fully and close automatically, allowing easy access and conserving energy. These doors are easy to install and virtually maintenance free. The AirGard 300 and EconoClear doors are
suitable for low temperature applications to -30°F.
Durulite® Heavy Duty Impact Traffic Door
The Durulite door is the toughest door in the industry. It is known for its ruggedness, ease of maintenance and long service life. Constructed from rotationally molded cross-linked polyethylene, the door panel is impervious to acids, petroleum products, animal fats and cleaning solvents. The foamed­in-place Non-CFC urethane core is permanently bonded to the outer surface and has an excellent R Value of 10.83. The Durulite doors are suitable for low
temperature applications to -40°F.
Retailer R25
The Retailer R25 insulated impact traffic door is your solution to meeting the requirements of the 2007 Energy Independence and Security Act (EISA). The R25 utilizes time-proven rotational molding technology and urethane foamed-in-place insulation to meet the insulation requirements set forth in the EISA Energy Bill.
Constructed with a 1/8 thick outer shell of high-density cross-linked polyethylene and Non­CFC urethane foam core, the R25’s panel can retain its properties to -40ºF. Non-CFC urethane core is foamed-in-place to ensure a tenacious bond between the core and outer skin, providing excellent thermal separation with an R factor of 25.
Chase Industries, Inc. / Cincinnati / Redmond / North Little Rock / 800.543.4455 / 513.860.5565 / fax 800.245.7045
In our continuing effort to improve our products, some specifications or descriptions may change. We reserve the right to make such changes without notice or recourse.
www.chasedoors.com / www.coldstoragedoorsonline.com
Brochure #SBPH 0611 Printed in U.S.A.
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