Charnwood TOR, TOR PICO Operating & Installation Instructions Manual

Download

Page 1

Operating & Installation Instructions

TOR &

TOR PICO

charnwood

Page 2

C O N T E N T S

O P E R ATING I N S T R U C T I O N S

Fuel

Door Operation

Riddling Grate

Lighting

Controlling The Fire

Refuelling

Maintenance

Throat Plate & Flueway Clearing

Chimney Sweeping

Trouble Shooting

If You Need Further Help

Health & Safety Precautions

Specification

Chimney

Hearth & Fire Surround

Connection to Flues

External Air Supply

Soot Doors

Unpacking The Stove

Pre Lighting Check

Commissioning

Tor Dimensions

Tor Parts Lists

Certification

12 - 16

INS TALL ATIO N INS TRUCT ION S

Ash Clearance

Tor Pico Dimensions

Tor Pico Parts Lists

18 - 22

Revision. Tor & Tor Pico 06.13 Issue G

TOR &

TOR PICO

Page 3

with wood logs nor does it cover the instructions for the use of other

fuels.

Your Charnwood Tor is fitted with a riddling grate to enable wood to

be burned and ash to be cleared. Whilst riddling the grate bars are

rotated to the vertical position to clear an excessive buildup of ash.

Ensure the grate bars rotate back to the horizontal position when the

handle is released.

Movement of the grate from one position to the other is effected by

pulling the riddling handle as shown in Fig. 1. When burning wood

the ash should be allowed to build up and riddling should only be

carried out once or twice a week. Allow the ash level to rise up to the

slots in the firebricks for best performance.

Please note that during riddling both the firebox and ash doors should

be left closed, as ash will be allowed to fall into the ash bin provided in

the column. It is advisable to wait a short time for the dust to settle

DOO R OPER ATION

IDD LING G RATE

The door handle has been carefully designed so that in normal use it

may be operated using bare hands. However, if you need to open the

doors when the fire is running at maximum, then the use of a cloth or

glove may be required.

Take care not to touch the doors as they will be hot when the fire is

burning. Turn the door handle clockwise to open, and anti-clockwise

to close. The stove should be run with the door shut.

ASH C LEAR ANCE

As a guide, the bottom of

the logs should be a little abo

ve the top of the front guide bar.

Before lighting the stove, check with the installer that the work and

checks described in the Installation Instructions have been carried out

correctly and that the chimney has been swept, is sound and free from

any obstructions. The stove is not suitable for use in a shared flue

system.

FUE L

Only dry well seasoned wood should be burnt on this appliance as

burning w

et unseasoned wood will give rise to heavy tar deposits in

the stove, on the glass and within the chimney. For the same reason

hard woods (such as Ash, Beech and Oak) are better than soft woods

(such as Pine and Spruce). Burning wet unseasoned wood will also

result in considerably reduced outputs. The wood should be cut and

split and then left to season in a well ventilated dry place for at least

one year but preferably two years before use. Logs of the following

sizes are suitable:

280mm (11in) Up to 100mm (4in)

254mm (10in) Up to 100mm (4in)

This stove is not designed to burn household waste. For advice on

other fuels, please contact Charnwood.

This appliance has been approved by HETAS as an intermittent

operating appliance for burning dry seasoned wood logs only. HETAS

approval does not cover the use of other fuels either alone or mixed

Maximum Length Approx. Diameter

Tor

Tor Pico

PETROLEUM COKE IS NOT SUITABLE FOR USE ON THIS

APPLIANCE. ITS USE WILL INVALIDATE THE GUARANTEE.

Your Tor stove has been designed to work with the minimum effort. If

any operation - such as riddling the grate or opening and closing the

door - begins to require extra force then the cause must be

investigated and corrected to prevent damage being caused to the

stove.

Remember that the stove will be hot and is made from hard material.

Ensure that you have good balance before operating the fire.

This stove is capable of intermittent operation.

Do not use an aerosol spray on or near the stove when it is alight.

There is a risk of explosion or flash ignition of the spray.

When using the stove in situations where children, aged and/or

inf

irm persons are present a fireguard must be used to prevent

accidental contact with the stove. The fireguard should be

manufactured in accordance with BS 8423:2002.

Fig. 1. Stove Controls

ch arn woo d

OPERATIN G INSTRUCT IONS

TOR &

PICO

Riddling handle

Firebox handle

Side plates

Side bars

Ash bin

Ash door

Air control

Page 4

before opening the ash door when removing the bin for emptying.

The ash bin should be emptied when the level of ash reaches

approximately three quarters full.

Once the bin has been removed from the stove the lid can be pivoted

into position to prevent ash escaping while the bin is being carried.

The stove may be lit using dry kindling wood and paper or fire

lighters. Place the paper, or fire lighters, and kindling on the grate and

cover with a few small dry logs. Open the air control fully (see Fig. 1).

Light the paper or fire lighters. Close the door until the fuel is well

ignited then load with fuel.

On initial lighting, the stove may smoke and give off an odour as the

silicon paint with which the firebox is painted reacts to the heat. This

is normal and will cease after a short time, but meanwhile the room

should be kept well ventilated.

At first only light a small fire and burn it slowly for two hours to allow

any residual moisture in the bricks to evaporate.

LIG HTIN G

CON TRO LLIN G THE FI RE

The Tor and Tor Pico have been designed to burn steadily and

efficiently with low smoke emissions. There are five settings for the air

control and using these enable the stove to function well under

different conditions.

The fire is controlled by the single air control knob shown in Fig. 1.

Pull the knob out to make the fire burn faster, push it in to make the

fire burn slower.

Introduction

The unique QuattroFlowTM air control provides carefully balanced

air supply to enable optimum burning conditions without the need for

multiple controls.

Once the fire is up to temperature the airwash system will begin to

work, so allow the fire to become hot before adjusting the air

controls to the required setting.

Control settings are as follows:

Fully out Start up/Max heat

3 Fast

2 Medium

1 Slow

Fully in Slumber

General comments

The Tors work at their best with a generous firebed of ash. We

recommend that when the fire is well underway a single layer of logs

are loaded front to back. The firebed ash should not be allowed to

block the rear air holes.

Firebed ash can be removed by pulling the riddling handle on the

lower right of the stove back and forth. This will deposit ash in the

concealed ash carrier under the firebox and at the same time enable

the firebed level to be monitored. When the door is open check that

the ash is behind the front guide bar.

It is important to use dry kindling wood to start the fire in order to

ensure that smoke is kept to a minimum. This will also help keep the

glass clean. It is recommended that the initial fire is made smaller than

the guide bars and then built up as the initial fire gets well alight.

Initial kindling loaded

Small logs added as fire catches

It is important to use dry smaller split logs while building up the fire

while still keeping this initial fire away from the side guide bars.

Fig.2 Initial Firing – air setting fully out

Fig.3 Building the fire – air setting fully out

ch arn woo d

OPERATIN G INSTRUCT IONS

TOR &

TOR

PICO

Page 5

Fig.4 Adding larger logs – air setting fully out

More logs added to fire

Larger logs can be added once the fire is well established.

Once long flames appear over the fire reduce the air setting to 3. We

normally anticipate running the fire at this setting for at least the first

hour if starting the Tor from cold.

Once the fire is well established – with each log alight at the top the

air setting can be reduced to 2 or lower according to the type of fire

required. If at any setting the flames start to go out or the glass

begins to discolour, then this indicates that a higher setting is

required. To achieve this pull the air control out to re-establish a

consistent burn.

If more logs are added to a fire that is still going it is recommended

that the control setting be increased to at least control setting 3.

If however the fire has died down then it is recommended that the

Fig.5 Fire well under way – reduce air setting to 3

Fig.6 Fire fully established – reduce air setting to 2 or lower

Adding more logs – building up the fire again

control setting is pulled out to be fully open.

If new logs are added to a fire and the fire dies then smoke will

always result and so if this happens open the air control fully.

Keep the firebox well filled but do not overfill to prevent fuel from

spilling over the top of the front or side fire bars. Logs should be

evenly distributed across the fire bed to give the most pleasing flame

pattern and logs should be placed in the grate aligned from front to

back.

If the fire has died down, then kindling wood should be added and

the air control opened fully to establish the firebed before adding

larger logs.

Care should be taken that wood does not project over the front fire

bar or damage to the glass may be caused when the door is closed, it

can also cause the glass to black up.

The stove is finished with a high temperature paint which will

withstand the temperatures encountered in normal use. This may be

cleaned with a damp lint-free cloth when the stove is cold. Should re-

painting become necessary then special high temperature paints are

available from your supplier or from Charnwood.

The glass in the door is a special ceramic glass which is able to

withstand high temperatures. Before cleaning the glass open the

door and allow it to cool. Clean the glass using a damp cloth and then

wipe over with a dry cloth. Any stubborn deposits on the glass may

be removed with a proprietary stove glass cleaner or ceramic hob

cleaner. Do not use abrasive cleaners or pads as these can scratch the

REF UELL ING

Maximum filling height is half

way up the firebox. Liquid fuels are not to be used on this stove.

MAINTENANCE

Cleaning

Cleaning the Glass

Final comment on smoke reduction

Glass

Under recommended running condition the glass should remain

quite clean, but should film develop on the glass, it can be easily

removed by wiping the glass with a damp cloth or tissue when the

stove is cold.

For correct firing we recommend the use of a stove pipe

thermometer which may be purchased from your supplier or from

Charnwood.

ch arn woo d

OPERATIN G INSTRUCT IONS

TOR &

TOR

PICO

Page 6

surface which will weaken the glass and cause premature failure.

Aerosol spray cleaners must not be used near the appliance whilst it is

under fire.

If the fire is going to be out of use for a long period (for instance in

the summer) then to prevent condensation, and hence corrosion, the

air control should be left fully open and the fire door left ajar. It is also

advisable to sweep the chimney and clean out the fire. Spraying the

inside of the door and firebox with a light oil, such as WD40, will also

help to keep all internal parts working well.

After long periods where the fire has been out of use, the chimney

and appliance flueways should be cleaned before lighting.

For the fire to operate correctly it is important that the door seals are

in good condition. Check that they do not become worn or frayed

and replace them when necessary.

It is recommended that the fire is serviced once a year by a competent

person to keep it in first class working order. After cleaning out the

firebox thoroughly, check that all internal parts are in good working

order, replacing any parts that are beginning to show signs of wear.

Check that the door seals are in good condition and that the door

seals correctly. A servicing guide is available on request. Repairs or

modifications may only be carried out by the Manufacturer or their

approved agents. Use only genuine Charnwood replacement parts.

It is important that the throat plate and all the stove flueways are kept

clean. They should be checked approximately once a week, by looking

up into the firebox for signs of soot or fly-ash on the throat plate and

at the sides of the firebox. If there are signs of a build up of soot or

fly-ash deposits then the fire must be let out in order to clean the

throat plate and flueways.

Before attempting to clean the throat plate and flueways, ensure that

the fire is cold. Wear suitable gloves to prevent irritation from soot

deposits.

When Not in Use

Door Seals

Servicing

THROAT PLATE AND FLUEWAY CLEANING

To remove the throat plate lift the front edge up, then slide it

backward before hinging the plate down from its back supports. Lift

up from the back supports and rotate to remove through the

doorway (see Fig. 7).

PLEASE NOTE: Great care is needed to avoid hitting the glass with

the throat plate as it is removed as broken glass may result.

CHI MNEY S WEEP ING

The chimney should be swept at least once a year and it will generally

be possible to sweep the chimney through the appliance. If the stove is

fitted in place of an open fire then the chimney should be swept one

month after installation to clear any soot falls which may have

occurred due to the difference in combustion between the stove and

the open fire.

First remove the front firebar, side fire plates, and the throat plate.

Then sweep the chimney ensuring that soot is removed from all

horizontal surfaces after sweeping.

In situations where it is not possible to sweep through the appliance

the installer will have provided alternative means, such as a soot door.

After sweeping the chimney the appliance flue outlet and the flue pipe

connecting the stove to the chimney must be cleaned with a flue

brush.

After clearing any soot from within the stove, replace the throat plate

by reversing the procedure (see 7), before reinstalling the

front firebar.

Fig. side

fireplates, and

Different types of sweep’s brushes are available to suit different

flueways. For standard brick chimneys a wire centre sweep’s brush

fitted with a guide wheel is recommended. For prefabricated insulated

chimneys the manufacturers instructions with regard to sweeping

should be consulted.

PLEASE NOTE: Great care is needed to avoid hitting the glass with

the throat plate as it is removed or any of the tools used in cleaning

the chimney.

Section showing throatplate in top of stove

1. Lift throatplate at front

2. Slide backwards, 3 Swing throatplate downwards

Fig. 7 Throat Plate

ch arn woo d

OPERATIN G INSTRUCT IONS

TOR &

TOR

PICO

Page 7

TROUBLE SHOOTING

Fire Will Not Burn

Blackening of Glass

Fume Emission

Check that:

a) the air inlet is not obstructed in any way,

b) chimneys and flueways are clear,

c) a suitable fuel is being used,

d) there is an adequate air supply into the room,

e) an extractor fan is not fitted in the same room as the stove.

f) there is sufficient draw in the chimney (once the chimney is warm a

draught reading of at least 0.10 inches water gauge (25Pa) should be

obtained).

Keeping the glass clean requires a certain amount of experimentation

due to the differences in the draw of different chimneys. The following

points should be noted and with a little care should enable the glass to

be kept clean in most situations:

a) The airwash relies on a supply of heated air to keep the glass clean,

therefore, when lighting the stove allow the fire bed to become well

established before closing the air control. This also applies when

re-fuelling the stove.

b) When re-fuelling keep the fuel as far back from the front firebar as

possible, do not try to fit too much fuel into the firebox.

c) Wet wood or logs overhanging the front firebars will cause the

glass to blacken.

d) There is a bypass slide that can be adjusted to suit the particular

installation. This allows a small amount of airwash air to enter the

stove even when the air control is closed. This can be adjusted to help

with keeping the glass clean when the fire is slumbering.

Please note it is more likely to be difficult to keep the glass clean

when running the stove very slowly for long periods.

Check that all flue connections are well sealed. It is also important that

the chimney draw is sufficient, (when the chimney is warm a draught

reading of at least 0.10 inches water gauge (25pa) should be

obtained), and that it is not affected by down-draught.

WARNING NOTE: Properly installed and operated this appliance

will not emit fumes. Occasional fumes from de-ashing and

re-fuelling may occur. Persistent fume emission is potentially

dangerous and must not be tolerated. If fume emission does

persist, then the following immediate actions should be taken:

a) Open doors and windows to ventilate the room and then leave the premises.

b) Let the fire go out.

c) Check for flue or chimney blockage, and clean if required.

d) Do not attempt to re-light the fire until the cause of fume emission has been identified, if necessary seek professional advice.

The most common cause of fume emission is flueway or chimney

blockage. For your own safety these must be kept clean.

Your installer should have fitted a CO alarm in the same room as the

appliance. If the alarm sounds unexpectedly, follow the instructions

given under “Warning Note” above.

Check that:

a) The door is tightly closed.

b) The air control is pushed in.

c) A suitable fuel is being used.

d) Door seals and air control slides are sealing.

e) The ash flap is sealing.

CO Alarm

Chimney Fires

Fire blazing out of control

If the chimney is thoroughly and regularly swept, chimney fires should

not occur. However, if a chimney fire does occur push the air control

in fully and tightly close the door of the appliance. This should cause

the chimney fire to go out in which case the control should be kept

closed until the stove has gone out. The chimney and flueways should

then be cleaned. If the chimney fire does not go out when the above

action is taken then the fire brigade should be called immediately.

After a chimney fire the chimney should be carefully examined for

any damage. Expert advice should be sought if necessary.

IF YOU NE ED FURTHE R HELP

If you need further help with your Charnwood Tor or Tor Pico then

your Installer will be able to provide the answers to most questions.

Your Local Charnwood Premier Dealer has a great deal of experience

and will also be able to provide helpful advice. Further help is available

from the Charnwood Customer Services department who will be

pleased to give advice, if necessary.

ch arn woo d

OPERATIN G INSTRUCT IONS

TOR &

TOR

PICO

Page 8

HEALTH & SAFETY PRECAUTIONS

In addition to these instructions the requirements of BS 8303 and

BS EN 15287-1 :2007 must be fulfilled. Local Authority Bylaws and

Building Regulations regarding the installation of Solid Fuel burning

appliances, flues and chimneys must also be observed, including those

referring to national and European Standards.

Building regulations require that whenever a new or replacement

fixed solid fuel or wood/biomass appliance is installed in a dwelling a

carbon monoxide alarm must be fitted in the same room as the

appliance. Further guidance on the installation of the carbon

monoxide alarm is available in BS EN 50292:2002 and from the

alarm manufacturer's instructions. Provision of an alarm must not be

considered a substitute for either installing the appliance correctly or

ensuring regular servicing and maintenance of the appliance and

chimney system.

CO Alarms

Please take care when installing the stove that the requirements of the

Health and Safety at Work Act 1974 are met.

Some types of fire cement are caustic and should not be allowed to

come into contact with the skin. In case of contact wash with plenty of

water.

If there is a possibility of disturbing any asbestos in the course of

installation then please use appropriate protective equipment.

There must not be an extractor fan fitted in the same room as the

stove as this can cause the appliance to emit fumes into the room.

There must be an adequate air supply into the room in which the

appliance is installed to provide combustion air. The combustion air

supply must be via a permanently open vent. The requirement for

minimum free area is partly dependent on the design air permeability

of the house. In older properties the air permeability will be above

5.0m /(h.m ), but in some modern properties it may be less.

3 2

The

vent must be positioned such that it is not liable to blockage.

Minimium areas are given in the following table:

SPECIFICATION

The outputs were obtained burning seasoned hardwood.

If it is found that there is excessive draw in the chimney then a

draught stabiliser should be fitted.

It is important that there is sufficient draw in the chimney and that

the chimney does not suffer from down-draught. When the chimney

is warm the draw should be not less than 0.1 inches water gauge (25

pa). If in doubt about the chimney seek expert advice.

CHIMNEY

In order for the appliance to perform satisfactorily the chimney height

must not be less than 4 metres measured vertically from the outlet of

the stove to the top of the chimney. The minimum internal chimney

and connecting fluepipe size is:

175mm diameter (7 inches) or 175mm x 175mm.

150mm diameter (6 inches) or 150mm x 150mm.

This stove is to be used in a shared flue. If an existing chimney is

to be used it must be swept and checked, it must be in good

condition, free from cracks and blockages, and should not have an

excessive cross sectional area. If you find that the chimney is in poor

condition then expert advice should be sought regarding the necessity

of having the chimney lined. If it is found necessary to line the chimney

then a lining suitable for Solid Fuel must be used.

If there is no existing chimney then a prefabricated block chimney or a

twin walled insulated stainless steel flue to BS EN 15287-1:2007 can

be used either internally or externally. These chimneys must be fitted

in accordance with the manufacturers instructions and Building

Regulations.

Anki pumice liners or chimney blocks will give a highly insulated

chimney which will work well with all fuels. For details ring Anki

Chimney Systems on (01983) 527997.

Single wall flue pipe, of diameter no less than the stove outlet, is

suitable for connecting the stove to the chimney but is not suitable for

using for the complete chimney.

Tor

Tor Pico

NOT

ch arn woo d

INSTALLATIO N INSTRUCT IONS

Output

Weight

Flue Gas Temp.

Flue Gas Mass Flow

Min Flue Draught

Max Hearth Temp.

Tor

8.0kW

220 kg

303°C

8.7g/s

25 Pa

(0.1in wg)

(27,300 BTU/h)

25°C

Tor Pico

25°C

5.0 kW ( )

160 kg

231°C

5.0g/s

25 Pa ( )

17060 BTU/h

0.1 in wg

TOR &

TOR

PICO

Air Permeability

m /(h.m )

3 2

Minimum Vent Area cm (in )

2 2

Tor Pico

Tor

> 5.0

Requirement

16.5(2.6)

<5.0

27.5 (4.3)

44 (6.8)

Page 9

HEA RTH A ND FIR E SURROUN D

The stove must stand on a fireproof hearth and must be situated at

least the following distances from any combustible material:

Tor Tor Pico

Side

Back

800mm (32in) 800mm (32in)

500mm (20in) 400mm (16in)

The hearth must be at least 12mm (0.5inches) thick and capable of

supporting the weight of the stove. The positioning of the stove and

the size of the hearth are governed by building regulations for Class 1

appliances. These building regulations state that the hearth must

extend in front of the stove by at least 300mm (12 inches) and to the

sides of the stove by at least 150mm (6 inches). When the fire door is

open, it extends beyond the front of the stove by 400mm (16in).

If in doubt as to the positioning of the stove, expert advice should be

sought either from the supplier or the local building inspector.

The fireplace must allow good circulation of air around the appliance

to ensure that maximum heat is transferred to the room and also to

prevent the fireplace from overheating. A gap of 150mm (6 inches)

each side and 300mm (12 inches) above the appliance should give

sufficient air circulation. If a wooden mantelpiece or beam is used in

the fireplace it should be a minimum of 460mm (18 inches), and

preferably 600mm (24 inches) from the appliance. In some situations

it may be necessary to shield the beam or mantelpiece to protect it.

In order for the fire to operate correctly there must be an air gap

behind the appliance of at least 100mm, but be aware that this

distance will need to be greater in some cases to meet Building

Regulation requirements.

CON NECT IONS TO FLUES

A vertical connection (shown in Fig. 8) is used and the chimney may be

swept through the appliance.

TOR PICO spigot and cover plate

Horizontal lengths of flue must be kept to a minimum and should not

be more than 150mm (6 inches) long. The sealing face of the flue

collar is fixed to the body of the stove using the two screws provided.

If a soapstone top is fitted, an alternative extended adaptor ring will be

required to align the flue ring with the top face of the stone. All flue

connections must be well sealed with the self adhesive glass fibre braid

provided.

It is possible to pass a brush through the appliance, but in some

installations it may be necessary to have a soot door to enable the

chimney to be swept. This may either be in the actual brickwork of the

chimney or in the register plate. Various positions of soot doors are

shown in Fig. 8.

The stove arrives bolted and shrink-wrapped to its pallet. The

wrapping is first removed, then the stove released from the pallet by

removing the 4 pallet bolts using a 10mm spanner. The stove comes

with the stand fitted and may now be moved to its final position. The

pallet is intended to be cut up and used for kindling fuel.

SOOT DOORS

UNPACKING THE STOVE

EXT ERNA L AIR SU PPLY

The stove is supplied with both a spigot (for attaching air ducting tube)

and a cover plate (shown in Fig. 9). The spigot is used when rear

ducting is fitted and the cover plate is used when the air supply is

ducted from below the stove. If an external ducted air supply is not

required the cover and spigot should not be fitted.

ch arn woo d

INSTALLATIO N INSTRUCT IONS

TOR &

TOR

PICO

Fig. 8 Horizontal register plate with flue connection

Alternative Soot Door Positions

Cover plate

Spigot

Air

Pico Tor lower leg from rear

Fig 9 TOR PICO External air supply

Page 10

ch arn woo d

INSTALLATIO N INSTRUCT IONS

TOR &

TOR

PICO

PRE LIGHTING CHECK

COM MISS IONI NG

Before initial lighting the following points should be checked:

1. The bottom grate bars should move freely and easily when the

riddling mechanism is operated.

2. The plates round the sides and back of the grate must be in

position and sitting correctly.

3. The throat plate must be fitted carefully in the roof of the

appliance. PLEASE NOTE great care must be taken to avoid hitting

the glass whilst installing the throat plate. The method of location

and positioning of the throat plate is shown in Fig. 7.

On completion of the installation and after allowing a suitable period

of time for any fire cement and mortar to dry out, the stove should

be lit and checked to ensure that smoke and fumes are taken from

the appliance up the chimney and emitted safely. Also check all joints

and seals. On completion of the installation and commissioning

please leave the operating instructions with the customer and advise

them on the use of the appliance.

Page 11

571

153

551

606

1166

FRONT VIEW

SIDE VIEW

TOR

ch arn woo d

TOR D I MENSIONS

Ø 180

144

PLAN VIEW

153

Flue Outlet to suit 175mm (7") Fluepipe

Page 12

Page 13

To obtain spare parts please contact your local stockist giving Model, Part No. and Description. In case of difficulty contact the manufacturer at the address shown. This drawing is for identification purposes only.

* These items are not shown on the drawing. # Please specify colour when ordering.

cha r nwoo d B ISHOPS WAY, NEWPORT, IS LE O F WI GHT PO30 5WS, UNITED KINGDOM

T: +4 4 (0 )19 83 5 3779 9 • F:+ 44 ( 0) 1983 5 377 88 • S PAR ES @CHA RN WO OD .C OM • W WW. CH AR NWO OD.C OM

Item Part No. Description Item Part No. Description

002/ES01/A Door Assembly

004/ES01/04 Glass Support

3# 004/ES01/07 Glass Retainer Front 4#

010/ES01/16 Hinge Assembly (Lower) 5# 010/ES01/15 Hinge Assembly (Top) 6# 004/ES04 Rear Cover

7# 010/ES04/03 Stove Top (Steel)

8# 004/ES04/04 Glass Holding Bracket 9

008/ES04/05 Soapstone Top 10 004/ES04/06 Trim Mount 11#

002/ES04/08 Escutcheon Plate 12#

004/ES04/09 Glass Retainer Side

13#

001/ES10 Firebox Assy

14# 010/ES10/15 Rear Collar 15# 002/ES10/04 Front Casting 16#

002/ES10/05 Side Casting 17# 004/ES10/16 R.H. Corner Upright

18# 004/ES10/17 L.H. Corner Upright 19 006/ES18/02 Glass Front

20 006/ES18/01 Glass Side 21

010/ES27/01 Spacer Ring

22 010/ES27 Extension Ring 23

011/ES28/01 Firebrick 24 010/ES31 Baffle 25* 008/ES35/02 Door Seal Kit

26 008/KV16 Handle

27 002/AY14 Catch 28

002/CY45 Flue Collar 29 008/FFW015 M12 Double Coil Spring Washer 30

004/ES01/12 Handle Stop 31

004/ST008 Tabbed Locking Washer

008/FFN001 M12 Half Nut

33 010/ES01/10/00 Lower Hinge Bracket 34 010/ES01/10/01 Upper Hinge Bracket 35

012/ES11 Serial No. Label 36 004/ES17 Ash Bin

37* 008/ES137 Glass Seal Kit

15 35

7 9

238

33 30 27 32

Issue H

TOR

ch arn woo d

TOR PART S LIST

Page 14

Issue B

1414

834

11 12 15

cha r nwoo d B ISHOPS WAY, NEWPORT, IS LE O F WI GHT PO30 5WS, UNITED KINGDOM

T: +4 4 (0 )19 83 5 3779 9 • F:+ 44 ( 0) 1983 5 377 88 • S PAR ES @CHA RN WO OD .C OM • W WW. CH AR NWO OD.C OM

TOR

ch arn woo d

TOR PART S LIST GRATE ASSEM BLY

Item Part No. Description

1 010/ES07/04 L.H. Sideplate Assy 2 010/ES07/06 R.H. Sideplate Assy 3 004/ES07/07 Brick Retainer 4 010/ES07/08 Front Fence 5 010/ES07/09 Side Fence 6 010/ES08/01 R.H. Grate Support 7 010/ES08/02 L.H. Grate Support 8 010/ES08/03 Rear Grate Link Plate 9 010/ES08/04 Front Grate Plate 10 010/ES08/05 Link Plate 11 010/ES08/06 Grate End Bar 12 002/CG01/02 Grate Bar CG01Plus Hole 13 002/CG01 Grate Bar 14 008/FFS061 M6 x 30 Hex Hd 15 008/FFP001 Splitpin

Page 15

Issue C

13162515

cha r nwoo d B ISHOPS WAY, NEWPORT, IS LE O F WI GHT PO30 5WS, UNITED KINGDOM

T: +4 4 (0 )19 83 5 3779 9 • F:+ 44 ( 0) 1983 5 377 88 • S PAR ES @CHA RN WO OD .C OM • W WW. CH AR NWO OD.C OM

TOR

ch arn woo d

TOR PART S LIST AIR CONTROL

Item Part No. Description Item Part No. Description

1 010/ES15/05 Mounting Box 2 004/ES15/02 Connecting Rod 3 004/ES15/03 Air Flow Link Rod 4 004/ES15/04 Front Connector 5 008/ES15/11 Air Control Knob 6 008/ES15/16 PTFE Washer 7 004/ES15/21 Slide Front 8 004/ES15/22 Front Air Box 9 004/ES15/24 Air Slide 10 008/ES15/26 PTFE Slide Strip 11 008/ES15/27 PTFE Slider 12 008/ES15/29 PTFE Slider 13 010/ES15/18 Airbox Guard

14 008/FFS062 M6 x 25 Hex Hd 15 008/FFS061 M6 x 30 Hex Hd 16 008/FFS077 M6x10 CSK Screw 17 008/FFS070 M6x65 CSK Screw 18 008/FFN004 M6 Nut 19 008/FFN007 M6 Wing Nut 20 008/FFN014 M6 Nyloc Nut 21 004/CY21 Air Bypass Slider 22 008/FFM022 M6 Grip Washer 23 008/FFW002 M6 Plain Washer 24 008/FFM040 Bearing 25 008/ES36/01 Brass Ball Catch

Page 16

Issue C

# Please specify colour when ordering.

Item Part No. Description

1 010/ES08/12 Ash flap link 2# 008/ES15/01 Slide handle 3 008/ES15/08 PTFE slider 4 008/ES15/09 Spacer 5 008/ES15/10 Washer 6 004/ES15/17 Slide assy 7 008/FFS064 M8 x 25 Hex Hd Screw 8 008/FFW005 Washer 15x8.5 9 008/FFW002 Washer 14x6 10 008/FFP008 Clevis pin 8mm dia x60 11 008/FFP007 Clevis pin 6mm dia x16 12 008/FFP006 Splitpin 13 008/FFM043 Spring LEM 095D 12S 14 008/FFS044 Plastite fixing

cha r nwoo d B ISHOPS WAY, NEWPORT, IS LE O F WI GHT PO30 5WS, UNITED KINGDOM

T: +4 4 (0 )19 83 5 3779 9 • F:+ 44 ( 0) 1983 5 377 88 • S PAR ES @CHA RN WO OD .C OM • W WW. CH AR NWO OD.C OM

TOR PART S LIST RIDDLER A R M

TOR

ch arn woo d

Page 17

Issue C

cha r nwoo d B ISHOPS WAY, NEWPORT, IS LE O F WI GHT PO30 5WS, UNITED KINGDOM

T: +4 4 (0 )19 83 5 3779 9 • F:+ 44 ( 0) 1983 5 377 88 • S PAR ES @CHA RN WO OD .C OM • W WW. CH AR NWO OD.C OM

TOR

ch arn woo d

TOR PART S LIST COLUM N

717

Item Part No. Description

1 004/ES06/12 Ash Guide 2 008/ES06/16 Gasket Ash Flap 3 008/ES06/17 Gasket Column 4 004/ES06/19 L.H. Column Side 5 004/ES06/20 R.H. Column Side 6 008/ES06/21 Bearing Ash Flap 7 008/ES06/22 Flap Pivot 8 008/ES06/23 Ash Door Seal 9 004/ES06/10 Ash Door Assy 10 010/ES06/25 Column Body 11 010/ES06/26 Hinge Upper 12 010/ES06/27 Hinge Lower 13 004/ES08/08 Ash Flap 14 010/ES08/11 Flap Pivot Arm Assy 15 008/FFS040 M4 x 10 Pozi Pan Hd 16 008/FFS003 M5 x 10 Pan Hd 17 008/FFP001 Splitpin 3.7mm Dia 18 008/FFM041 Magnet 19 008/FFS068 Grubscrew M8 x 10

Page 18

ch arn woo d

TOR P I CO DIMENSIO NS

144

482

FRONT VIEW

SIDE VIEW

533

992

478

PLAN VIEW

130

161

144

Flue Outlet to suit 150mm (6") Fluepipe

TOR

PICO

Page 19

* These items are not shown on the drawing. # Please specify colour when ordering.

cha r nwoo d B ISHOPS WAY, NEWPORT, IS LE O F WI GHT PO30 5WS, UNITED KINGDOM

T: +4 4 (0 )19 83 5 3779 9 • F:+ 44 ( 0) 1983 5 377 88 • S PAR ES @CHA RN WO OD .C OM • W WW. CH AR NWO OD.C OM

ch arn woo d

TOR P I CO PA RTS LIST

TOR

PICO

Issue G

Item Part No. Description Item Part No. Description

001/KS010 KS Firebox

002/KS001/A Door Assembly

3 008/KS011/A Handle Assembly 4

010/KS014 Handle Locking Stop

006/KS018 Glass Front Panel

004/KS064 Glass Support

7# 004/KS066 Front Glass Retainer

8 002/AY14 Latch 9

008/FFS042 M5x10 Skt Hd Cap Screw 10 008/FFN001 M12 Half Nut 11

004/KS063 Handle Stop 12

008/FFW015 M12 Double Coil Spring Washer

004/ST008 Tabbed Locking Washer

14 010/KS003 Lower Hinge 15 010/KS005 Upper Hinge 16#

004/KS006 Rear Cover Assy 18# 010/KS039 Base Assy

19 006/KS019 Glass (Side Panel) 20 010/KS133 Riddler Handle Arm

20a

008/ES15/01 Riddler Handle 21 008/KS009 Soapstone Top Plate

22# 004/KS030 Glazing Bar 23#

010/KS075 Rear Skirt

24# 002/KS120 Front Collar 25#

002/KS121 Side Skirt

011/KS131 Firebrick

004/ES04/04 Glass Side Bracket

28# 004/KS008 L H Upright Trim

29 010/KS095 Flue Ring 30

010/KS094 KS Adaptor Assy 31 010/KS002 Hinge Plate Assy Top 32

010/KS004 Hinge Plate Assy Lower 33

008/KS134 Sealing Gasket (Flue)

012/KS015 Serial No Label

35# 004/KS007 R.H. Upright Trim 36 010/KS031 Throat Plate 37

010/KS041 Airslide Control Assembly 38 002/CH12B Flue Collar

39# 010/KS127 Top Plate 40* 008/KS135 Door Seal Kit

41*

008/KS137 Glass Seal Kit

22 36

33 21

5 2

20a

Page 20

Issue A

cha r nwoo d B ISHOPS WAY, NEWPORT, IS LE O F WI GHT PO30 5WS, UNITED KINGDOM

T: +4 4 (0 )19 83 5 3779 9 • F:+ 44 ( 0) 1983 5 377 88 • S PAR ES @CHA RN WO OD .C OM • W WW. CH AR NWO OD.C OM

ch arn woo d

TOR P I CO PA RTS LIST GRATE AS SEMBLY

10614

16 3

TOR

PICO

Item Part No. Description

1 010/KS058 LH Sideplate 2 010/KS059 RH Sideplate 3 004/KS128 Brick Retainer 4 010/KS123 Front Fence 5 010/KS119 Side Fence 6 010/KS122 Grate Support 7 010/KS117 Grate Support Plate 8 010/KS056 Rear Grate Plate 9 010/KS057 Front Grate Plate 10 010/KS055 Link Plate 11 010/KS062 Grate Front & Rear Bar 12 002/CG21 CG20 Grate Bar With Hole 13 002/CG20 Grate Bar 14 008/FFS027 M6x12 Hex Hd Bolt 15 008/FFP003 Splitpin 3mm Dia x 25 16 008/FFS026 M6x10 Pan Hd Screw 17 010/KS032 Link Plate Cover

Page 21

Issue A

cha r nwoo d B ISHOPS WAY, NEWPORT, IS LE O F WI GHT PO30 5WS, UNITED KINGDOM

T: +4 4 (0 )19 83 5 3779 9 • F:+ 44 ( 0) 1983 5 377 88 • S PAR ES @CHA RN WO OD .C OM • W WW. CH AR NWO OD.C OM

ch arn woo d

TOR P I CO PA RTS LIST AIR CO NTROL

TOR

PICO

DETAILA

SCALE 2 : 7

12 17

Clicker Assembly

Item Part No. Description Item Part No. Description

1 004/KS041 Connecting Rod 2 004/KS048 Slide Retaining Spring 3 008/KS012 Gasket Airbox 4 010/KS101 Airbox Assy 5 010/KS102 Slide Spacer 6 004/KS103 Slide Cover Plate 7 008/KS104 Slide (Airwash) 8 008/KS105 Front Air Slider 9 008/KS106 Firebrick Air Slider 10 010/KS107 Airbox Outer Cover 11 004/KS108 Bypass Slide 12 010/KS110 Spring Retainer

13* 008/FFB034 M8 Nyloc Nut 14* 008/FFM022 Grip Washer 15* 008/FFW025 M8 Wavy Washer 16 008/FFS059 M8 x 20 Bolt 17 008/FFR007 Rivets 3.2x6 18 008/KS124 Front Connecting Rod 19 008/ES15/11 Air Control Handle 20 004/KS045 Clicker Plate 21 004/KS040 Link Plate 22 004/KS100 Actuator Bar 23 008/KS047 Clicker Slide

*These items are not shown on the drawing.

Page 22

Issue A

*These items are not shown on the drawing.

cha r nwoo d B ISHOPS WAY, NEWPORT, IS LE O F WI GHT PO30 5WS, UNITED KINGDOM

T: +4 4 (0 )19 83 5 3779 9 • F:+ 44 ( 0) 1983 5 377 88 • S PAR ES @CHA RN WO OD .C OM • W WW. CH AR NWO OD.C OM

ch arn woo d

TOR P I CO PA RTS LIST RIDD LER ARM

TOR

PICO

Item Part No. Description

1 010/KS033 Ash Flap Link 2 008/ES15/01 Slide Handle 3 008/KS130 PTFE Handle Slider 4 008/ES15/09 Spacer 5 008/ES15/10 Slide/Spacer 6 010/KS133 Slider Sub-Assy 7 008/FFS059 Bolt M8 8* 008/FFW007 Washer 15x8.5 9 008/FFW005 Washer 25x8 10 008/FFP008 Clevis Pin 8mm Dia x 60 11 008/FFN003 M8 Nut 12* 008/FFP009 Cotterpin 1.6mm Dia x 25 13 008/FFM044 Extension Spring LE026D04 14 008/FFS044 M6x12 Pan Flange TX Screw

Page 23

Issue A

cha r nwoo d B ISHOPS WAY, NEWPORT, IS LE O F WI GHT PO30 5WS, UNITED KINGDOM

T: +4 4 (0 )19 83 5 3779 9 • F:+ 44 ( 0) 1983 5 377 88 • S PAR ES @CHA RN WO OD .C OM • W WW. CH AR NWO OD.C OM

ch arn woo d

TOR P I CO PA RTS LIST COLUMN

1816

239

TOR

PICO

Item Part No. Description Item Part No. Description

1 004/KS037 Rear Air Duct 2 004/KS038 Ash Flap Assy 3 010/KS042 Base Assembly 4 004/KS072 LH Column Side 5 004/KS073 RH Column Side 6 010/KS079 Door Finger Plate 7 008/KS081 Gasket Ash Flap 8 004/KS082 Ash Guide 9 008/KS083 Gasket Column 10 004/KS091 Blanking Plate 11 004/KS092 Air Duct Coupling 12 010/ES06/27 Hinge Lower 13 010/KS111 Ash Door Hinge 14 008/FFR007 Pop Rivet 3.2 x 6

15 008/FFM041 Magnet 10x5 16 008/FFS003 M5x10 17 008/FFS076 M6 Button Hd 18 008/FFS068 M8x10 Grub Screw 19* 008/FFN004 M6 Nut 20* 008/FFW002 Washer 14x6 21* 008/FFP001 Split Pin 22 008/FFR003 Rivet 4.7 Dia Rd Hd 23 008/FFP007 Clevis M6 24 008/FFP009 R Pin 25 004/KS112 Ash Door Assy 26 008/FFS027 Bolt M6 27 008/FFS059 Bolt M8 28 008/ES06/23 Seal (Ash Door)

*These items are not shown on the drawing.

Page 24

EN13240:2001

ROOMHEATERS FIRED BY SOLID FUEL

EC certificate of conformity no:

Fuel types:

Minimum distance to combustible materials Side: Rear:

Emission of CO in combustion products:

Flue gas temperature:

Space heating thermal output:

Energy efficiency:

A Division of A.J.Wells & Sons Limited Registered in England No. 03809371

Bishops Way, Newport, Isle of Wight PO30 5WS, United Kingdom

A.J WELLS & SONS LTDA.J WELLS & SONS LTD

TOR

ES44-CPD-2010

800 500

0.29%

303°C

8.0kW

73.1%

Wood Logs

TOR PICO

KS44-CPD-2010

800 400

0.29%

231°C

5.0kW

79.2%

Wood Logs

TOR &

TOR PICO

Page 25

A D i v i s i o n o f A . J . W e l l s & S o n s L i m i t e d Regis t e r e d i n E n g l a n d N o . 0 3 8 0 9 3 71

cha r nwoo d B ISHOPS WAY, NEWPORT, IS LE O F WI GHT PO30 5WS, UNITED KINGDOM

T : + 4 4 ( 0 )19 8 3 5 3 77 7 7 • F : + 4 4 ( 0 ) 19 8 3 5 3 77 8 8 • CO N TA C T U S A T W W W . C H A R N WO O D . C OM

y ou r p re m ier d e a l e r

REV. TOR & TOR PICO 06.

13 ISSUE G

Charnwood TOR, TOR PICO Operating & Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual