Charnwood ISLAND Series, ISLAND I-AP, ISLAND II-BP Operating & Installation Instructions Manual

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Operating & Installation Instructions
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CONTENTS
QUICK GUIDE 4
OPERATING INSTRUCTIONS 5
FUEL 5
MULTI GRATE 5
RIDDLING 6
OPERATING TOOL HOLDER 6
LIGHTING 6
CONTROLLING THE FIRE 6
REFUELLING 7
ASH CLEARANCE 7
REDUCED BURNING 7
MAINTENANCE 7
THROAT PLATE AND FLUEWAY CLEANING 8
CHIMNEY SWEEPING 8
TROUBLE SHOOTING 9
CO ALARM 9
IF YOU NEED FURTHER HELP 10
UNPACKING THE STOVE 11
HEALTH AND SAFETY PRECAUTIONS 11
CO ALARMS 11
SPECIFICATION 11
CHIMNEY 12
HEARTH AND FIRE SURROUND 12
CONNECTIONS TO FLUES 12
SOOT DOORS 13
PRE LIGHTING CHECK 14
COMMISSIONING 14
CAA AND SMOKE CONTROL 14
DIMENSIONS 15
PARTS LIST 17
ISLAND I - AP PARTS 17
ISLAND II - BP PARTS 18
CERTIFICATION 19
Ref.islandi-ap-bp v2 07.19
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Throat plate
Improves efficiency of stove by slowing down flue gases
Doors
Keep closed when stove is in use
Door handle
Turn clockwise to open
Riddler knob
Use operating tool to riddle
Fuel retainer
Ensure fuel does not protrude beyond retainer
MAINTENANCE AND CLEANING
Wipe with damp, lint free cloth. Any stubborn deposits on the glass may be removed with a proprietary stove glass cleaner or ceramic hob cleaner.
Take down once a month and clean. Sweep sooty deposits into fire
Have chimney swept twice a year. Chimney can be swept through stove.
Stove should be serviced by a professional at least once a year.
High
Output
Boost Nominal
Low
Output
AIR CONTROL
GLASS
THROAT PLATE
CHIMNEY
SERVICING
LIGHTING AND CONTROLLING THE FIRE
Suitable fuels for your
Charnwood: Wood logs Smokeless Fuel
Unsuitable fuels:
Petroleum coke Liquid fuel
Add kindling and paper or firelighters. Keep air control
fully out and close door.
Once kindling is alight, add smaller logs. Keep air control
fully out and close door.
Add larger logs once fire is established. Air control can
be reduced to minimum.
Household waste Coal singles Small nuts or coal dust Wet or unseasoned wood
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Congratulations on becoming the owner of a Charnwood Island Stove. Your stove has been approved in smoke control areas to burn wood logs if it is used in accordance with these instructions. It is very important that you read and understand these instructions before using the stove.
Before lighting the stove check with the installer that the work and checks described in the Installation Instructions have been carried out correctly and that the chimney has been swept, is sound and free from any obstructions. The stove is not suitable for use in a shared flue system.
Remember that the stove will be hot and that it is made from hard materials – ensure that you have good balance before operating the fire. Always use the provided operating tool and gloves.
Do not use an aerosol spray on or near the stove when it is alight. There is a risk of explosion or flash ignition of the spray.
When using the stove in situations where children, aged and/or infirm persons are present a fireguard must be used to prevent accidental contact with the stove. The fireguard should be manufactured in accordance with BS 8423:2002.
greatest efficiency and to maintain the life of the appliance.
Wood logs
Only dry well seasoned wood should be burnt on this appliance as burning wet unseasoned wood will give rise to heavy tar deposits in the stove, on the glass and within the chimney. For the same reason hard woods (such as Ash, Beech and Oak) are better than soft woods (such as Pine and Spruce). Burning wet unseasoned wood will also result in considerably reduced outputs. The wood should be cut and split and then left to season in a well ventilated dry place for at least one year but preferably two years before use. Approximate suitable log sizes are:
Island I - AP : 400mm(15in) long and 75mm (3in) diameter
Island II - BP : 440mm(15in) long and 75mm (3in) diameter
Log moisture content of less than 20% is recommended.
PETROLEUM COKE IS NOT SUITABLE FOR USE ON THIS APPLIANCE. ITS USE WILL INVALIDATE THE GUARANTEE.
This stove is not designed to burn household waste.
The stove is suitable for intermittent operation.
FUEL
Please pay careful attention to the special points made with each type of fuel as they will help you to get the best from your stove. It must be remembered that only authorised fuels and wood logs may be burnt in smoke control areas on this stove. If you are not sure whether you are in a smoke control area, please check with your Local Authority.
At first you may find it helpful to try several fuels to find the most suitable. If you are unable to obtain the fuel you want, ask your supplier, or an approved fuel distributor, to suggest an alternative.
Authorised Mineral Fuels
Authorised mineral fuels may be burned in smoke control areas on this appliance. Your local fuel supplier or stove shop will be able to advise you which fuels are available locally. A list of authorised fuels can be found at:
https://smokecontrol.defra.gov.uk/fuels.php
Take care to only burn good quality fuels in order to obtain the
HETAS Ltd Appliance Approval only covers the use of Wood Logs and Smokeless Fuels on this appliance.
MULTI GRATE
Your Charnwood Island is fitted with a multi grate to enable wood or smokeless fuel to be burned and ash to be cleared. The grate has two positions:
1) In the solid fuel position the grate bars are vertical with gaps in between allowing the primary combustion air to come up through the grate and through the fuel bed.
2) In the wood position the grate bars are horizontal, allowing the combustion air to come round the sides of the grate and over the top of it. When in the closed position ash is able to build up on the grate as is necessary for effective wood burning.
Movement of the grate from one position to the other is effected using the operation tool supplied as shown in Fig.1.
The grate is put into the solid fuel position by turning the operation tool anticlockwise and pulling out the fuel selection slider shown in Fig.1. The grate is put into the wood position by turning the operation tool clockwise. To riddle the appliance the tool should be moved between the clockwise and anticlockwise positions several
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times. When burning wood the ash should be allowed to build up and riddling should only be carried out once or twice a week.
Fig.1 Operating the multi grate
Wood
Fuel Selection Slider
Pull out - Solid Fuel Push in - Wood Logs
Solid fuel
RIDDLING
When burning wood, ash should be allowed to build up and only riddled when the ash begins to cover the rear fireplate. The fire should be riddled with the door shut (see Fig.2). Place the operating tool onto the riddling lever and rotate between the open and closed positions several times. Too much riddling can result in emptying unburnt fuel into the ashpan and should therefore be avoided. After riddling, the grate should be put back into the closed position for burning wood.
silicon paint with which the firebox is painted reacts to the heat. This is normal and will cease after a short time, but meanwhile the room should be kept well ventilated.
At first only light a small fire and burn it slowly for two hours to allow any residual moisture in the chimney to evaporate.
Light the stove using dry kindling wood and paper or fire lighters. Put the paper, or fire lighters, and kindling in the firebox and cover with a few small dry logs. Open the air control fully (see Fig. 3). Light the paper or fire lighters. The door may be left cracked open for a few minutes to assist the combustion and heat up the firebox more quickly. When the kindling wood is well alight add a few more small logs, close the door but leave the air control fully open. When the flames are established around these logs, load the stove with the required fuel load. Maintain the air control at maximum at this stage. Once the fire is up to temperature the airwash system will begin to work, so allow the fire to become hot before adjusting the air control to the required setting. During the lighting period, do not leave the stove unattended. Do not leave the door open except as directed above to avoid excessive smoke.
When relighting the stove, leave the ash on the base if burning wood, unless it is becoming too deep, in which case some of it may be removed.
CONTROLLING THE FIRE
Fig.2 Riddling tool
Wood
Solid fuel
OPERATING TOOL HOLDER
When not in use the operating tool can be stored on the shelf underneath the stove.
LIGHTING
On initial lighting, the stove may smoke and give off an odour as the
The rate of burning and hence the output is controlled by the air control (see Fig.3).
Fig. 3 Stove controls
Identification Plate, lift to view
Turn the door handle clockwise to open, and anti­clockwise to close.
Riddler Knob
AIR CONTROL
Pull out to open, push in to close.
1. Low Output
2. Nominal
3. High Output
4. Boost
4321
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Open the air control fully (boost position) when lighting or when rapid burning is required. It should not be left fully open for long periods as this can cause over-firing or excessive smoke production. For high output move the air control to the ‘click position’ or for low burning to the fully closed position.
When the fire is burning normally the air control gives enough airwash to keep the glass clean. However, it will not always be possible to keep the glass clean with the air control fully closed. For correct firing we recommend the use of a stove pipe thermometer which may be purchased from your supplier or from Charnwood.
The Charnwood Island is fitted with an air control stop for use in a smoke control area. This stops the stove from burning too slowly.
REFUELLING
Keep the firebox well filled but do not allow fuel to spill over the top of the fuel retainer.
Logs should be evenly distributed, filling the firebed to give the most pleasing flame pattern. The air control must be fully opened after refuelling until the flames are established above the fire. It is best to refuel on to a hot bed of embers. If at this point the fire starts to die, the door must be cracked open until the fire is revived. If the fire has started to die down before refuelling, then more kindling wood must be added, the air control opened fully and the door cracked open to re-establish the firebed before adding larger logs (see suitable log sizes in Fuel section). This will avoid excessive smoke emission.
Care should be taken, especially when burning wood, that fuel does not project over the fuel retainer or damage to the glass may be caused when the door is closed. It can also cause the glass to blacken up. Maximum filling height is such that logs cannot fall from the fire when the door is opened.
Ensure that the tool is fully engaged before lifting (See Fig.4). When carrying the ashpan, it should be kept horizontal and supported by the carrying handle to prevent it falling off the tool. Please avoid emptying hot ash into plastic liners or bins.
The Ashpan should be emptied regularly before it becomes too full. Never allow the ash to accumulate in the ashpan so that it comes in contact with the underside of the grate as this will seriously damage the grate bars.
To make ash removal easier there are ash carriers available. These may be purchased from your supplier or, in case of difficulty, from Charnwood.
Fig.4 Ashpan
Extra carry handle
Use with glove
Operating tool
REDUCED BURNING
For reduced burning the fire door must be closed.
When burning wood in areas that are not smoke controlled, load some large logs on the fire and allow to burn for half an hour before closing the air control (this will help to reduce tar deposits in the chimney). Some experimentation may be necessary to find the setting most suitable for the type of fuel being used and the draw on the chimney.
In smoke controlled areas do not fill the stove above the level of the air holes in the back bricks, as overloading can cause excess smoke.
Do not operate with the door left open except as directed by the instructions as this can cause excessive smoke.
ASH CLEARANCE
For optimum wood burning, it is important to leave a layer of ash around 1cm thick on the base of the stove. Before removing ash ensure that it has cooled down,
The ashpan is handled using the operation tool and gloves provided.
MAINTENANCE
Cleaning
The stove is finished with a high temperature paint which will withstand the temperatures encountered in normal use. This may be cleaned with a damp lint-free cloth when the stove is cold. Should re-painting become necessary, high temperature paints are available from your supplier or from stove shops.
Cleaning the Glass
Most deposits on the glass may be burnt off simply by running the fire
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at a fast rate for a few minutes. If it becomes necessary to clean the glass then open the door and allow it to cool. Clean the glass using a damp cloth and then wiping over with a dry cloth. Any stubborn deposits on the glass may be removed with a proprietary stove glass cleaner or ceramic hob cleaner. Do not use abrasive cleaners or pads as these can scratch the surface which will weaken the glass and cause premature failure
When Not in Use
If the fire is going to be out of use for a long period (for instance in the summer) then to prevent condensation, and hence corrosion, the air control should be left fully open and the fire door left ajar. It Is also advisable to sweep the chimney and clean out the fire. Spraying the inside of the door and firebox with a light oil, such as WD40, will also help to keep all internal parts working well. After long periods where the fire has been out of use, the chimney and appliance flueways should be cleaned before lighting.
Door Seals
For the fire to operate correctly it is important that the door seals are in good condition. Check that they do not become worn or frayed and replace them when necessary.
Servicing
of the remaining side brick and can be gently lowered. Any sooty deposits should then be swept from the throat plate and into the fire.
To return the throat plate to its correct position- At an angle, insert the throat plate so that it sits on top of either the right or left side brick. Raise the opposite side and slide so that the throat plate is central and supported by the side bricks. Slide back so that the throat plate rests neatly on the top of the back bricks. Refit the remaining side plate.
The Island II - BP throat plate consists of two firebricks which rest on the central bracket (part BP077) and the two side bricks. The central bracket rests on top of the rear bricks and slots into the hole at the top face of the stove between the airwash tubes. To lower the throat plate bricks, push a brick up towards the topmost corner of the stove, and lower down diagonally.
The Island II -BP also has an upper baffle plate that rests centrally on top of the air wash tubes and locates into the hook at the top of the front of the firebox.
Fig.5 Throat Plate Location
Side view
Upper throat plate (Island II - BP only)
It is recommended that the fire is serviced once a year to keep it in first class working order. After cleaning out the firebox thoroughly, check that all internal parts are in good working order, replacing any parts that are beginning to show signs of wear. Check that the door seals are in good condition and that the doors seal correctly. A servicing guide is available on request. Repairs or modifications may only be carried out by the Manufacturer or their approved agents. Use only genuine Charnwood replacement parts.
THROAT PLATE AND FLUEWAY CLEANING
It is important that the throat plate and all the stove flueways are kept clean in order to prevent potentially dangerous fume emission. They should be cleaned at least monthly, and more frequently if necessary. It is necessary to let the fire out to carry out these operations.
To remove the throat plate, first remove the fuel retainer (item ‘e’ page 4) and one side fire plate to allow enough room so that the throat plate clears the sides of the fire box when removed.
Slide the throat plate forwards so that it clears the back brick, then slide it either right or left so that the opposite side clears the top
Throat plate
CHIMNEY SWEEPING
Where the chimney previously served an open fire, it is possible that the higher flue gas temperature from a stove may loosen soot deposits with the consequent risk of flue blockage. It is therefore recommended that the chimney be swept a second time within a month of regular use after installation.
The chimney should be swept at least twice a year. Where the top outlet or vertical rear flue connector is used it will generally be possible to sweep the chimney through the appliance.
First remove the fuel retainer and the throat plate. Then sweep the chimney ensuring that soot is removed from all horizontal surfaces after sweeping.
In situations where it is not possible to sweep through the appliance
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the installer will have provided alternative means, such as a soot door. After sweeping the chimney the appliance flue outlet and the flue pipe connecting the stove to the chimney must be cleaned with a flue brush.
After clearing any soot from within the stove, replace the throat plate (see Fig. 5 ) and the fuel retainer.
Different types of sweep’s brushes are available to suit different flueways. For prefabricated insulated chimneys the manufacturers instructions with regard to sweeping should be consulted.
TROUBLE SHOOTING
Fire Will Not Burn
Check that:
a) the air inlet is not obstructed in any way,
b) chimneys and flueways are clear,
c) a suitable fuel is being used,
d) there is an adequate air supply into the room,
e) If an extractor fan is fitted, that it is not causing lack of flue draft when operating.
f) there is sufficient draw in the chimney. Once the chimney is warm a draught reading of at least 1.25 mm (0.05 in.) water gauge (12Pa) should be obtained.
Blackening of Door Glass
Differences in chimney draughts mean that the best settings of the air controls will vary for different installations. A certain amount of experimentation may be required, however the following points should be noted and with a little care should enable the glass to be kept clean in most situations:
If blackening of the glass still occurs check that all flue connections and the blanking plate are well sealed. It is also important that the chimney draw is sufficient and that it is not affected by down-draught. When the chimney is warm a draught reading of at least 1.25 mm (0.05 in.) water gauge (12Pa) should be obtained. Some blackening of the glass may occur below the level of the fuel retainer. This will not obscure the view of the fire or affect its performance.
Fume Emission
Warning Note: Properly installed and operated this appliance will not emit fumes. Occasional fumes from de-ashing and re-fuelling may occur. Persistent fume emission is potentially dangerous and must not be tolerated. If fume emission does persist, then the following immediate actions should be taken:
a) Open doors and windows to ventilate the room and then leave the premises.
b) Let the fire out and safely dispose of the fuel from the appliance.
c) Check for flue or chimney blockage, and clean if required.
d) Do not attempt to re-light the fire until cause of fuming has been identified, if necessary seek professional advice.
The most common cause of fume emission is flueway or chimney blockage. For your own safety these must be kept clean.
Fire blazing out of control
Check that:
a) The door is tightly closed.
b) The air control slider is fully closed.
c) A suitable fuel is being used.
d) Door seals and airwash slide are intact.
Chimney Fires
a) Wet or unseasoned wood, or logs overhanging the front fence will cause the glass to blacken.
b) The airwash relies on a supply of heated air to keep the glass clean, therefore, when lighting the stove allow the firebed to become well established before closing the air control. This may also be necessary when re-fuelling the stove.
c) When re-fuelling keep the fuel as far back from the front fence as possible, do not try to fit too much fuel into the firebox.
d) Do not completely close the air control.
It is always more difficult to keep the glass clean when running the stove very slowly for long periods.
If the chimney is thoroughly and regularly swept, chimney fires should not occur. However, if a chimney fire does occur close the air control, and tightly close the door of the appliance. This should cause the chimney fire to go out in which case the controls should be kept closed until the stove has gone out. The chimney and flueways should then be cleaned. If the chimney fire does not go out when the above action is taken then the fire brigade should be called immediately. After a chimney fire the chimney should be carefully examined for any damage. Expert advice should be sought if necessary.
CO ALARM
Your installer should have fitted a CO alarm in the same room as the
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appliance. If the alarm sounds unexpectedly, follow the instructions given under “Warning Note” above.
IF YOU NEED FURTHER HELP
If you need further help with your Charnwood then your Installer will be able to provide the answers to most questions. Your Local Charnwood Premier Dealer has a great deal of experience and will also be able to provide helpful advice. Further help is available from the Charnwood Customer Services department who will be pleased to give advice, if necessary.
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UNPACKING THE STOVE
The stove arrives bolted and strapped to its pallet. There must be adequate facilities for unloading and manoeuvring into position The wrapping is first removed, then the stove released from the pallet by removing 4 pallet bolts using a 10mm spanner. The pallet brackets can now be removed from the stove by tilting it and using a 13mm spanner to remove the bolts. The Stove may now be moved to its final position. The pallet is intended to be cut up and used for kindling fuel.
HEALTH AND SAFETY PRECAUTIONS
Please take care when installing the stove that the requirements of the Health and Safety at Work Act 1974 are met.
Some types of fire cement are caustic and should not be allowed to come into contact with the skin. In case of contact wash with plenty of water.
If there is a possibility of disturbing any asbestos in the course of installation then please use appropriate protective equipment.
Ideally there should not be an extractor fan fitted in the same room as the appliance. If this situation is unavoidable then specialist advice should be taken to ensure that the extractor fan does not cause the appliance to emit fumes into the room. The external air kit will help with this in some situations. Alternatively, an additional air supply correctly positioned may be necessary. It is essential to carry out a spillage test to ensure that the appliance can operate safely when the extractor fan is operating.
There must be an adequate air supply into the room in which the appliance is installed to provide combustion air. The combustion air supply must be via a permanently open vent. The requirement for minimum free area is partly dependent on the design air permeability of the house. In older properties the air permeability will be above
5.0m³/(h.m²), but in some modern properties it may be less. The vent must be positioned such that it is not liable to blockage. Minimium areas are given in the following table:
AIR PERMEABILITY
m3/(h.m2)
>5.0 No requirement 16.5 (2.6)
<5.0 27.5 (4.3) 44 (6.8)
MINIMUM VENT AREA
cm2(in2)
ISLAND I - AP ISLAND II - BP
A fixed ducted air supply may be used as an alternative to the traditional method of using a permanent open vent into a room to supply air for combustion.
External air supply kits are available please contact Charnwood for more information. Instruction sheet ref: TIS 120
This stove is capable of intermittent operation, and is not suitable for use in a shared flue system.
In addition to these instructions the requirements of BS.8303 and BSEN 15287-1:2007 must be fulfilled. Local Authority Bylaws and Building Regulations, including those referring to national and European Standards, regarding the installation of Solid Fuel burning appliances, flues and chimneys must also be observed.
CO ALARMS
Building regulations require that whenever a new or replacement fixed solid fuel or wood/biomass appliance is installed in a dwelling a carbon monoxide alarm must be fitted in the same room as the appliance. Further guidance on the installation of the carbon monoxide alarm is available in BS EN 50292:2002 and from the alarm manufacturer’s instructions. Provision of an alarm must not be considered a substitute for either installing the appliance correctly or ensuring regular servicing and maintenance of the appliance and chimney system.
SPECIFICATION
SPECIFICATION
Fuel
Rated Heat Output kW (BTU/hr) 5.0 5.0 8.0 8.0
Stove Weight kg (Packed) 114 114 133 133
Flue Temperature °C 232 271 270 284
Minimum Flue Draught 12Pa 12Pa 12Pa 12Pa
Flue gas Mass Flow g/s 3.7 3.6 6.5 6.2
Hearth Temperature <100 <100 <100 <100
Minimum distance from combustibles mm
With Insulated Flue 500 350 480 500
With Insulated Flue and Heat shield 500 100 480 170
With Uninsulated Flue 500 500 - -
With Uninsulated Flue and Heat shield 500 300 - -
The outputs in the table are based on a 45 minute re-fuelling cycle burning seasoned hardwood logs. All tests are carried out in accordance with BSEN 13240.
ISLAND I - AP ISLAND II - BP
Wood
Smokeless
logs
Fuel
Wood
logs
Smokeless
Fuel
SIDE REAR SIDE REAR
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CHIMNEY
In order for the appliance to perform satisfactorily the chimney height must not be less than 4 metres measured vertically from the outlet of the stove to the top of the chimney. The internal dimensions of the chimney should preferably be 150-200 mm (6”- 8”) either square or round and MUST NOT BE LESS THAN 125 mm (5”) ­Island I - AP, 150 mm (6”) Island II - BP.
If an existing chimney is to be used it must be swept and checked, it must be in good condition, free from cracks and blockages, and should not have an excessive cross sectional area. If it was previously used by an open fire then the chimney should be swept one month after installation to clear any soot falls which may have occurred due to the difference in combustion between the stove and the open fire. If you find that the chimney is in poor condition then expert advice should be sought regarding the necessity of having the chimney lined. If it is found necessary to line the chimney then a lining suitable for Solid Fuel must be used.
If there is no existing chimney then a prefabricated block chimney or a twin walled insulated stainless steel flue to BSEN 15287-1:2007 can be used either internally or externally. These chimneys must be fitted in accordance with the manufacturers instructions and Building Regulations.
Single wall flue pipe is suitable for connecting the stove to the chimney but is not suitable for using for the complete chimney. If it is found that there is excessive draw in the chimney then a draught stabiliser should be fitted.
It is important that there is sufficient draw in the chimney and that the chimney does not suffer from down-draught. When the chimney is warm the draw should be not less than 1.25mm (0.05”) water gauge (12 Pa). If in doubt about the chimney seek expert advice.
the flat front of the stove by 185mm - Island I, 222mm - Island II - BP.
If in doubt as to the positioning of the stove, expert advice should be sought either from the supplier or the local building inspector. The fireplace must allow good circulation of air around the appliance to ensure that maximum heat is transferred to the room and also to prevent the fireplace from overheating. A gap of 150mm (6”) each side and 300mm (12”) above the appliance should give sufficient air circulation. If a wooden mantelpiece or beam is used in the fireplace it should be a minimum of 460mm (18”), and preferably 600mm (24”) from the appliance. In some situations it may be necessary to shield the beam or mantelpiece to protect it.
In order for the fire to operate correctly and to allow for access, there must be an air gap behind the appliance of at least 50mm, but be aware that this distance will need to be greater in some cases to meet Building Regulation requirements.
The appliance should be installed on a floor with adequate load­bearing capacity. If an existing construction does not meet this requirement then please take suitable measures to achieve this. (e.g. load distributing plate.)
CONNECTIONS TO FLUES
The stove must be connected to the flue using flue pipe of 125mm (5”) diameter - Island I - AP, 150 mm (6”) Island II - BP.
The flue spigot can be shielded with starter length flue see fig. 3
Fig. 3 Shielding the flue spigot
Starter length over flue spigot
Flue spigot
HEARTH AND FIRE SURROUND
The stove must stand on a fireproof hearth and must not be situated closer than the minimum distance from combustible materials (see specification table) to the sides or rear above hearth level unless adequately fireproofed in accordance with local building regulations. The hearth must be of fireproof material and at least 12mm (1/2in.) thick. The positioning of the stove and the size of the hearth are governed by building regulations for Class 1 appliances. These building regulations state that the hearth must extend in front of the stove by at least 225mm (9 in.) and to the sides of the stove by at least 150mm (6 in.). When the fire door is open, it extends beyond
Top of stove
This may be stainless steel, cast iron, or thick wall steel pipe. Charnwood Pipe to match the stove is available if required.
There are several ways of connecting the stove to the flue. These are illustrated in Figs. 6 to 9.
If the top flue connection or optional vertical rear flue connector is used then the chimney may be swept through the appliance.
Horizontal lengths of flue must be kept to a minimum and should not
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be more in length than the flue diameter.
The stove comes with the blanking plate (fig. 10) fitted to the top flue outlet. The seal for the top outlet is a 155mm dia ring of rope seal. The seal for the rear outlet is a length of adhesive backed fibre webbing supplied with instructions ref: TIS093. This is applied to the flue collar or the Vertical Rear Flue adapter for rear outlet installations. For top outlet installations, the blanking plate must be removed, have the webbing fitted to its sealing face, and fitted to the rear flue outlet. Ensure that the fold on the clamping plate is in line with the lugs on the firebox as shown in Fig 10. Ensure that the clamping plate does not prevent the throat plate from seating correctly. All flue connections must be well sealed.
Fig. 6 Vertical Register Plate With Bricked Up Fireplace
Soot Door
In Side or Rear
Of Chimney
Register Plate
Fig. 8 Horizontal Register Plate With Top Flue Connection
Alternative
Soot Door Positions
Register Plate
With Soot Door
Fig. 9 Horizontal Register Plate With Optional Vertical Rear Flue Connector
Fig. 7 Horizontal Register Plate With Rear Flue Connection
Alternative
Soot Door Positions
Register Plate
With Soot Door
Alternative
Soot Door Positions
Register Plate
With Soot Door
146mm
SOOT DOORS
It is possible to pass a 16 inch diameter sweeps brush through the appliance but in most back outlet installations it will be necessary to have a soot door to enable the chimney to be swept. The optional vertical rear flue connector does allow the chimney to be swept through the stove. Soot doors may either be in the actual brickwork of the chimney or in the register plate. Various positions of soot doors are shown in Figs. 6 to 9.
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PRE LIGHTING CHECK
Ensure that the throat plate is fitted in the roof of the appliance. The location and positioning of the throat plate is shown in Fig. 5.
Check that the front fence is fitted correctly and that the door closes properly.
COMMISSIONING
On completion of the installation allow a suitable period of time for the fire cement and mortar to dry out before lighting the fire. Make a layer of ash or sand on the base of the stove before lighting. Check to ensure that smoke and fumes are taken from the appliance up the chimney and emitted safely. Also check all joints and seals. On completion of the installation and commissioning please leave the operating instructions with the customer and advise them on the use of the appliance.
CAA AND SMOKE CONTROL
The Clean Air Act 1993 and Smoke Control Areas
Under the Clean Air Act local authorities may declare the whole or part of the district of the authority to be a smoke control area. It is an offence to emit smoke from a chimney of a building, from a furnace or from any fixed boiler if located in a designated smoke control area. It is also an offence to acquire an “unauthorised fuel” for use within a smoke control area unless it is used in an “exempt” appliance (“exempted” from the controls which generally apply in the smoke control area).
Your local authority is responsible for implementing the Clean Air Act 1993 including designation and supervision of smoke control areas and you can contact them for details of Clean Air Act requirements.
The Island I - AP has been been recommended as suitable for use in smoke control areas when burning wood logs. The stove includes a factory-fitted modification to the air control to prevent complete closure of the air supply. Suitable Authorised fuels can also be burned within Smoke Control Areas. A list of Authorised fuels can be found here: https://smokecontrol.defra.gov.uk/fuels.php.
Fig. 10. Flue Blanking Plate.
Blanking Plate
Glass Fibre Webbing
Blanking Plate
Seal Blanking Plate with
Glass Fibre Webbing
Back of Stove
Inside of Stove
Clamping Plate
M8 Nut
Clamping plate finishes flush
with the inside face of the
firebox top and bottom.
In England appliances are exempted by publication on a list by the Secretary of State in accordance with changes made to sections 20 and 21 of the Clean Air Act 1993 by section 15 of the Deregulation Act 2015. Similarly in Scotland appliances are exempted bypublication on a list by Scottish Ministers under section 50 of the Regulatory Reform (Scotland) Act 2014.
In Northern Ireland appliances are exempted by publication on a list by the Department of Agriculture, Environment and Rural Affairs under Section 16 of the Environmental Better regulation Act (Northern Ireland) 2016.
In Wales appliances are exempted by regulations made by Welsh Ministers.
Further information on the requirements of the Clean Air Act can be found here: https://www.gov.uk/smoke-control-area-rules
14
Page 15
DIMENSIONS
PLAN VIEW
®
146
128
401
666
611
LOW LEGHIGH LEGSTORE STAND
545
533
545
110
104
81
466
Optional rear flue adaptor
146
351
432
383
To suit 125mm
(5”) flue pipe
511
85
65
63 I/D
753
788
698
733
190
551
545
515
329
300
225
80
FRONT SIDE REAR
598
171
632
206
15
Page 16
DIMENSIONS
®
160
160
418
728
675
LOW LEGHIGH LEGSTORE STAND
PLAN VIEW
614
602
105
96
134
482
Optional rear flue adaptor
160
366
448
To suit 150mm
(6”) flue pipe
79
560
66
76
813
848
760
795
621
392
330
190
645
151
680
584
225
299
80
FRONT SIDE REAR
16
186
Page 17
PARTS LIST
Issue A
1
008/AY62S
Door Seal Set Inc. Adhesive
2*
008/FW29
Door Seal Adhesive
3
002/CG20
Grate Bar
4
002/CG20S10
Set of Grate Bars (10)
5
002/BU015L
LH Side Fire Plate
6
002/BU015R
RH Side Fire Plate
7
002/AU016
Back Fire Plate
8
010/AP039
LH Carrier Bar Support
9
010/AP040
RH Carrier Bar Support
10
010/AU033
Mover Bar
11
002/AY30
Carrier Bar
12
012/FW14
Idler Rod
13
010/BU077
Riddler Rod Assembly
14
002/AP098
Riddler Spigot
15
004/AP017
Ashpan
16
002/AP007
Front Firebar
17
002/AP008
Deepening Bar
18
004/AP052
Front Ash Shedding Plate
19
006/AP018
Glass
20*
008/AY45
Glass Seal
21
004/KV23
Glass Retainer
22
011/AP029S
Set of Fire Bricks (4)
23
004/XV30
Brick Retainer (4)
24
011/AP031
Throat Plate
25
008/KV16
RH Door Handle
26
002/AY14
Door Catch Cam
27
008/FFW015
M12 Double Coil Spring Washer
28
004/ST008
Tabbed Locking Washer
29
008/FFN001
M12 Half Nut
30
008/KV13
LH Door Knob
31
008/ST068/4
Hinge Pin Set (4)
32#
002/AP024
Hinge Post
33
004/EZ095
Riddling/Ashpan Tool
34
004/AP051
Tool Holder
35
010/AP116
Air Box Spacer
36
008/AP036
Air Control Gasket
37
010/AP037
Air Control Top Slider Plate
38
004/AP033
Wood/Multifuel Surround Plate
39
004/AP035
Wood/Multifuel Selection Slide
40
010/AP130
Air Control Lower Plate
41
008/AP045
Air Box Gasket
42
004/AP020
Air Control Slider
43
004/BR015
Clicker Retainer Plate
44
008/ES36/01
Brass Ball Catch
45
004/ER016
Control Rod
46
008/AY37
Air Control Knob
47
008/BR052
Felt Washer
48
004/AP060
Air Box Cover
49
008/BR044
Duct Gasket
50
004/BR054
Blanking Plate
51
004/BR053
Air Inlet Spigot
52
008/FFS062
Defra Stop
53#
003/AP001A
LH Door Assembly
54#
003/AP002A
RH Door Assembly
55#
001/AP010
Firebox (Island I AP)
56
012/PV09
Blanking Plate
57
010/EY51
Clamping Plate
58#
002/PV12B
Flue Collar
59
008/EY38
Flue Fixing Rope Seal
60
012/AP011
Serial No. Label
61#
010/BU034
Vert. Rear Flue Connector (Opt'l Extra)
62
010/EW51
Ash Carrier (Opt'l Extra)
63#
010/AP057A
Heatshield (Opt'l Extra)
64#
010/BP012S
Set of Low Legs (Option)
65#
010/AY85S
Set of High Legs (Option)
66#
010/BP087
Store Stand (Option)
Island I (AP) Parts List
®
ISLAND I - AP PARTS
35
36
37
40
41
43
44
39
52
51 4850 49
42
38
47
45
58
61
63
46
60
55
64
7
5
8
10
1211
57
4
22
56
22
22
31
32
33
34
15
14
6
3
13
66
9
1
23
24
22 65
54
21 19
17
26 27
16
18
53
28
29
30
25
Item Part No. Description Item Part No. Description
*These items are not shown on the drawing. # Please specify colour when ordering.
To obtain spare parts please contact your local stockist giving Model, Part No. and Description. In case of difficulty contact the manufacturer at the address shown. This drawing is for identification purposes only.
17
Page 18
PARTS LIST
difficulty contact the manufacturer at the address shown.
1
008/BP004
Door Seal Set Inc. Adhesive
2*
008/FW29
Door Seal Adhesive
3
002/CG20
Grate Bar
4
002/CG20S12
Set of Grate Bars (12)
5
002/BU015L
LH Side Fire Plate
6
002/BU015R
RH Side Fire Plate
7
002/BP016
Back Fire Plate
8
010/BP039
LH Carrier Bar Support
9
010/AP040
RH Carrier Bar Support
10
010/BP033
Mover Bar
11
002/BY30
Carrier Bar
12
012/FW14
Idler Rod
13
010/BU077
Riddler Rod Assembly
14
002/AP098
Riddler Spigot
15
004/BP017
Ashpan
16
002/BP008
Front Fence
17
002/BP007
Front Fence (Lower)
18
004/BP052
Front Ash Shedding Plate
19
006/BP018
Glass
20
008/BP003
Glass Seal
21
004/KV23
Glass Retainer
22
011/BP029S
Set of Fire Bricks (4)
23
004/XV30
Brick Retainer (4)
24
011/BP031S
Set of Throatplate Bricks (2)
24a
010/BP077
Throat Plate Brick Hanger
25
010/BP032
Upper Throatplate
26
008/KV16
RH Door Handle
27
002/AY14
Door Catch Cam
28
008/FFW015
M12 Double Coil Spring Washer
29
004/ST008
Tabbed Locking Washer
30
008/FFN001
M12 Half Nut
31
008/KV13
LH Door Knob
32
008/ST068/4
Hinge Pin Set (4)
33#
002/AP024
Hinge Post
34
004/EZ095
Riddling/Ashpan Tool
35
004/AP051
Tool Holder
36
008/BP110
Air Control Gasket
37
010/BP111
Air Control Top Slider Plate
38
004/BP112
Wood/Multifuel Surround Plate
39
004/BP113
Wood/Multifuel Selection Slide
40
010/BP114
Air Control Lower Plate
41
008/KZ006
Air Box Gasket
42
004/BP115
Air Control Slider
43
004/BR015
Clicker Retainer Plate
44
008/ES36/01
Brass Ball Catch
45
004/EZ016
Control Rod
46
008/AY37
Air Control Knob
47
008/BR052
Felt Washer
48
004/KZ039
Air Box Cover
49
008/CR063
Duct Gasket
50
004/CR064
Blanking Plate
51
004/CR048
Air Inlet Spigot
52
008/FFS062
Defra Stop
53#
003/BP001A
LH Door Assembly
54#
003/BP002A
RH Door Assembly
55#
001/BP010
Firebox (Island II BP)
56
012/TW09
Blanking Plate
57
010/AY51
Clamping Plate
58#
002/CH12B
Flue Collar
59*
008/NV38
Flue Fixing Rope Seal
60
012/BP011
Serial No. Label
61#
010/TW33
Vert. Rear Flue Connector (Opt'l Extra)
62
010/EW51
Ash Carrier (Opt'l Extra)
63#
010/BP080
Heatshield (Opt'l Extra)
64#
010/BP012S
Set of Low Legs (Option)
65#
010/AY85S
Set of High Legs (Option)
66#
010/BP087
Store Stand (Option)
Island II (BP) Parts List
Issue A
61
63
ISLAND II - BP PARTS
36
41
37
38
40
42
44
43
51
52 48 4950
®
25
24a
58
57 56 60
55
64
34
39
45
47
46
35
7
5
8
4
3
10
11 12
24
23
18 17
6 9
16
13
11
19
14
32
33
21
5315
6522
20 1
66
54
31
29 27 2830
26
Item Part No. Description Item Part No. Description
*These items are not shown on the drawing. # Please specify colour when ordering.
To obtain spare parts please contact your local stockist giving Model, Part No. and Description. In case of
This drawing is for identification purposes only.
18
Page 19
CERTIFICATION
AJ WELLS & SONS LTD
®
®
Bishops Way, Newport, Isle Of Wight PO30 5WS, United Kingdom
ROOMHEATERS FIRED BY SOLID FUEL
Model:
EC Certificate of conformity no:
Fuel type:
Rated space heating thermal output:
Emission of CO in combustion products:
Mean flue gas temperature:
Energy efficiency:
Particles (mg/m
3
)
n
A Division of A.J.Wells & Sons Limited Registered In England No. 03809371
CE certificate for compliance with EN13240:2001
19
EN13240:2001
ISLAND I - AP ISLAND I - AP ISLAND II - BP ISLAND II - BP
AP11-CPD-2018 AP11-CPD-2018 BP11-CPD-2018 BP11-CPD-2018
WOOD LOGS SOLID FUEL WOOD LOGS SOLID FUEL
5kW 5kW 8kW 8kW
0.09 0.08 0.08 0.08
232 271 270 284
85 78.8 82 79
9 7 14 12
Minimum distance to combustible materials with Insulated flue Side: Rear:
Minimum distance to combustible materials with Insulated flue & rear heat shield Side: Rear:
Fulfilled requirements: BStV of the City of Munich and the City of Regensburg FBStVO of the City of Aachen and the City of Düsseldorf 1.and 2. level of 1. BlmSchV of Germany
500mm 350mm
500mm 100mm
500mm 350mm
500mm 100mm
480mm 500mm
480mm 170mm
480mm 500mm
480mm 170mm
P P P P
19
Page 20
EN - PRODUCT FICHE
FR - FICHE DE PRODUIT
MANUFACTURER
MARQUE
MARCHIO
MARCA
MODEL
MODÈLE
MODELLO
MODEL
EFFICIENCY CLASS
CLASSE D’EFFICACITÉ
CLASSE DI EFFICIENZA
KLASA
EFEKTYWNOŚCI
NOMINAL HEAT OUTPUT TO ROOM
PUISSANCE THERMIQUE NOMINALE
POTENZA TERMICA NOMINALE
NOMINALNA MOC CIEPLNA
AIRE 5
ARC 5
5.0
5.0
IT - SCHEDA PRODOTTO
PL - KARTA PRODUKTU
ARC 7
BAY 5
BAY 5 BX
BAY 5 VL
BEMBRIDGE
C-FOUR BLU
A + A
7.0
5.0
5.0
5.0
5.0
4.8
Bishops Way, Newport, Isle of Wight PO30 5WS, United Kingdom
A Division of A.J.Wells & Sons Limited Registered in England No. 03809371
C-FOUR INSERT
C-FIVE BLU
C-SIX
C-SIX BLU
C-EIGHT BLU
COUNTRY 4 BLU
COUNTRY 6
COVE 3 BLU
ISLAND I (AP)
ISLAND II (BP)
SKYE 5
SKYE 7
C-FOUR
C-FIVE
C-SEVEN
C-SEVEN BLU
C-EIGHT
COUNTRY 12
COUNTRY 4
COUNTRY 8
5.0
5.0
6.7
5.9
8.0
5.0
6.2
5.0
12.0
8.0
7.3
5.0
4.9
7.1
7.6
5.0
8.3
4.8
8.6
12.3
COVE 1
4.1
COVE 1SR
COVE 2
4.3
8.3
COVE 2 BLU
8.0
COVE 2SR
COVE 3
8.3
12.3
ErP (EU 2015/1187)
ISLAND I
ISLAND II
ISLAND II BLU
ISLAND IICT
ISLAND III
ISLAND III BLU
5.0
8.0
8.0
8.4
11.0
12.3
LA10
4.8
SLX20
TOR
5.8
8.4
TOR PICO
5.2
ENERGY EFFICIENCY INDEX
INDICE DE EFICIENCIA ENERGÈTICA
INDICE DI EFFICIENZA ENERGETICA
WSKAŹNIK EFEKTYWNOŚCI ENERGETYCZNEJ
SEASONAL SPACE
EFFICIENCY
EFFICACITÉ ÉNERGÉTIQUE SAISONNIÈRE POUR LE CHAUFFAGE DES LOCAUX
EFFICIENZA ENERGETICA STAGIONALE DI RISCALDAMENTO DI AMBIENTE
SEZONOWA EFEKTYWNOŚĆ ENERGETYCZNA OGRZEWANIA OTOCZENIA
112.8
82.0
109.9
82.0
108.5
81.0
108.5
81.0
108.5
81.0
108.5
81.0
109.9
82.0
109.9
82.0
99.3
107.0
109.9
109.8
81.9
80.0
82.0
109.9
82.0
108.5
81.0
112.8
82.0
107.7
80.5
107.0
80.0
114.3
85.0
109.9
84.0
115.7
107.0
100.8
102.5
104.5
78.3
75.7
76. 9
86.0
80.0
105.6
79.0
98.4
104.1
74.1
78.0
102.4
76. 8
106.7
79.8
101.9
106.0
76. 5
79.3
99.3
102.7
77.0
74. 7
74. 7
104.7
78.4
104.1
104.0
77.9
78.0
105.6
79.0
105.6
79.0
101.8
105.6
76. 4
79.0
102.4
76. 8
100.8
75.7
97.0
105.8
73.1
79.2
Comply with the warnings and instructions concerning installation and maintanence in the operating and installation manual supplied with the stove.
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