Charles C-Power 93-PS2415, C-Power 9C-PS2415, C-Power 93-PS2430, C-Power 9C-PS2430, C-Power 93-PS1230 Installation Instructions & Owner's Manual

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LT93–PS1230–1

C-POWER

MARINE ELECTRONIC POWER SUPPLY



INSTALLATION INSTRUCTIONS

& OWNER’S MANUAL

12 VDC & 24 VDC

15- & 30-Amp

Marine Group

Page 1 of 8

LT93–PS1230–1

Contents

INTRODUCING... C-POWER 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warranty/Registration 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manual Purpose 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IMPORTANT SAFETY INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Environmental Precaution 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C-Power Application Precaution 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Damaged C-Power Precaution 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disassembly Precaution 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance/Cleaning Precaution 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grounding Precautions 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLING THE C-POWER 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Choosing Mounting Hardware 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting the C-Power 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting the Optional Splash Guard 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Choosing Electrical Wiring Hardware 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Choosing Wire Gauge 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Making AC Connections on Terminal Block 1 (TB1) 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Making DC Connections on Terminal Block 2 (TB2) 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Closing the Access Door 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing Internal Fuses 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTAINING THE C-POWER 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING THE C-POWER 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY & CUSTOMER SERVICE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warranty 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warranty Service and Repair 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Customer Service 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INTRODUCING... C-POWER

LT93–PS1230–1

Thank you

for purchasing the C-POWER Marine Electronic Power Supply.

This manual covers the following models, listed by model number:

Table 1. 12 VDC & 24 VDC 15- & 30-Amp C-Power Model Numbers

Model Number Input Voltage Frequency Output Voltage

93–PS2415 120VAC* 60 Hz* 25.5 VDC 9C–PS2415 220VAC** 50/60 Hz** 25.5 VDC 93–PS2430 120VAC* 60 Hz* 25.5 VDC 9C–PS2430 220VAC** 50/60 Hz** 25.5 VDC 93–PS1230 120VAC* 60 Hz* 13.65 VDC 9C–PS1230 220VAC** 50/60 Hz** 13.65 VDC

Will accept variances in input voltage from 90 to 135 VAC and variances in frequency from 45 to 65 Hz with no degradation of output.

** Will accept variances in input voltage from 180 to 270 VAC and variances in frequency from 45 to 65 Hz with no degradation of output.

Warranty/Registration

Before proceeding, complete and mail back the Warranty Registration card.

Manual Purpose

With your personal safety in mind, this manual lists important safety precautions first, then covers installation, operation, maintenance, troubleshooting and warranty and customer service information.

IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. This manual contains important safety and operating instructions

for the C-Power. Read the entire manual before usage. Environmental Precaution

Do not expose the C-Power to rain, snow, or excessive moisture.

C-Power Application Precaution

These units are intended for hard-wired applications. Use of attachments not recommended or sold by Charles Marine Products may result in risk of fire, electrical shock or personal injury.

Damaged C-Power Precaution

Do not operate the C-Power if it has received a sharp blow, been dropped, or otherwise damaged. See the section in this manual on

Disassembly Precaution

Do not disassemble the C-Power. See the sections in this manual on

the C-Power

and

Maintenance/Cleaning Precaution

To reduce risk of electrical shock, disconnect the C-Power from AC power and load before attempting any maintenance or cleaning.

Grounding Precautions

Warranty & Customer Service

Maintaining the C-Power, Troubleshooting

When the C-Power is permanently mounted inside the boat, it must have a grounding conductor.

LT93–PS1230–1

1. The C-Power should be connected to a metal, grounded, permanent wiring system. An equipmentgrounding conductor should be run with circuit wiring and connected through the C-Power housing grommets to the equipment grounding (GRN) terminal on the C-Power.

2. Connections to the C-Power should comply with all local codes and ordinances.

INSTALLING THE C-POWER

Choosing Mounting Hardware

As with any marine equipment, secure mounting is of utmost importance. The bolts or screws used to secure the C-Power must be 1/4-inch in diameter, backed with a flat washer, and kept vibration-free with a split-ring lock washer. If using bolts, they must be long enough to be secured on both sides of the bulkhead. If using screws, they should be at least 1 inch long. All hardware should be corrosion-resistant.

Mounting the C-Power

All corrosion-resistant mounting hardware should be readily available. Follow the steps below to mount the CPower to the bulkhead.

Step Action

1. Hold the C-Power vertically flush on the bulkhead.

2. Mark the mounting holes.

3. Remove the C-Power.

4. Drill the mounting holes.

5. Insert one side of the mounting hardware half-way into the drilled mounting holes.

6. Align the mounting slots on the C-Power with the secured hardware and slide the C-Power’s mounting flange under the washers.

7. Insert the mounting hardware for the other side.

8. Secure all mounting hardware.

Mounting the Optional Splash Guard

If ordered, position and install the optional splash guard (Figure 1) over the C-Power so that the back flange bottom rests on top of the C-Power. This insures proper vertical spacing for ventilation. For optimum splash protection, be sure to center the splash guard horizontally over the C-Power. Secure with 1/4 inch diameter screws, approximately 1/2 inch long.

DANGER

Do not operate this unit without the green wire connected to the CPower and to suitable ground at shore connection.

Note: Read this manual and all precautions before installing or making connections!

Choosing Electrical Wiring Hardware

The C-Power is intended for hard-wiring in a permanent application. Conduit or other appropriate marine electrical installation hardware should be used.

LT93–PS1230–1

Fuse

(see Table

4 & Note 4)

Notes

1. AC stranded wire.

2. DC stranded wire.

3. Optional Splash Guard, part # 21-104589.

4. Internal fuse size is for 30-amp model. See Table 4 for 15- and 30-amp model fuse size.

15A/250V

SLO–BLO

WHT

Note 1

BLKGRN

To AC neutral bus (white)

TB1

To AC

ground bus

(green)

AC power source circuit breaker (min. size 15 amps)

Fuse

(see Table

4 & Note 4)

+DC –DC

TB2

Note 2

+–

LOAD

To AC hot (black)

40A/32V FAST ACTING

(PS2430 shown)

PCB

Note 3

Access to PCB:

TB1 & TB2

and

F1, F2 & F3 Fuses

Figure 1. C-Power 15- & 30-Amp Block Diagram

Choosing Wire Gauge

Use Table 2 and Table 3 to determine the appropriate wire gauges. Avoid unnecessarily long runs of either AC or DC power lines.

DANGER

Before working on electrical equipment, first determine there is no live power! Double check power connections.

Table 2. Minimum Wire Size to Input of CPower

120 VAC SHORE POWER INPUT TO C-POWER

Model Number AC Amp Max 25’ Length 50’ Length 100’ Length

PS2415 10 16 AWG 14 AWG 10 AWG PS2430 12 14 AWG 12 AWG 10 AWG PS1230 10 16 AWG 14 AWG 10 AWG

220 VAC SHORE POWER INPUT TO C-POWER

PS2415 5 18 AWG 16 AWG 14 AWG PS2430 6 16 AWG 14 AWG 12 AWG PS1230 5 18 AWG 16 AWG 14 AWG

LT93–PS1230–1

PS2415

12 AWG

PS2430

10 AWG

Table 3. Minimum Wire Size from Output of CPower

Model Number DC Amp Max 15’ Length 25’ Length

PS1230 30 10 AWG 10 AWG

WARNING

External connections to the CPower shall comply with the U.S. Coast Guard Electrical Regulations (33CFR183 subpart I).

Making AC Connections on Terminal Block 1 (TB1)

After determining the wire lengths and gauges, make the AC wiring connections to TB1. (Refer to the Block Diagram in Figure 1.) To make connections to the terminal blocks:

Step Action

1. Remove the small screw in the center of the unit that secures the sliding door to the top cover

2. Gently slide the door up until it stops

3. Bring the AC input wire in through the left side access hole on the bottom of the C-Power

4. Connect the WHT terminal to the white (neutral) input

5. Connect the BLK terminal to the black (hot) AC input

6. Connect the GRN terminal to the green (ground) input.

Making DC Connections on Terminal Block 2 (TB2)

After the appropriate wire lengths and gauges have been determined, make the DC connections to TB2. (Route the DC wire through the right-side access hole on the bottom of the C-Power.) TB2 has one positive (+) terminal and one negative (–) terminal.

Closing the Access Door

Before closing the access door, make sure that all electrical connections have been made properly. Also check that all wiring is properly dressed with no exposed, bare wires. Pull down the C-Power access door and secure it to the top cover with the small screw provided.

Changing Internal Fuses

Irregular conditions may cause one or more of the internal fuses to blow. ALWAYS determine there is no live power before replacing a fuse. To access the fuses, remove the small screw in the center of the unit that secures the sliding door to the top cover. Slide the access door up until it stops. The AC fuse (F1) is located just above the AC terminal block (TB1). The DC fuses (F2 & F3) are located above the DC terminal block (TB2). When replacing fuses, use only fuses of the exact type and rating (See Table 4). Before reapplying power, pull down the access door to close it. Once down, secure the access door to the top cover with the small screw provided.

Table 4. Internal Fuse Replacement Sizes

Model Number AC Input (F1) DC Output (F2) DC Output (F3)

PS2415 12-Amp/250 Volt SLO-BLO 30-Amp/32 Volt FAST ACTING PS1230 12-Amp/250 Volt SLO-BLO 30-Amp/32 Volt FAST ACTING 30-Amp/32 Volt FAST ACTING PS2430 15-Amp/250 Volt SLO-BLO 40-Amp/32 Volt FAST ACTING 40-Amp/32 Volt FAST ACTING

LT93–PS1230–1

MAINTAINING THE C-POWER

There are no adjustment or maintenance requirements for the C-Power other than cleaning the outside cabinet with a dry cloth. Periodically have all connections checked by a qualified service person, especially if the boat is operated in heavy, pounding seas.

TROUBLESHOOTING THE C-POWER

If there is a problem with the C-Power, first check all connections and retest. If all connections are good, see if the problem is covered in Table 5. If the problem is not covered in Table 5, or if the C-Power still malfunctions after performing the solution given, contact Charles Marine Products for technical assistance.

Table 5. Troubleshooting Suggestions

# Problem Solution

1. The ammeter deflects

in a counterclockwise direction.

2. Internal red LED on. The unit is at half-power because the ambient air is too hot. The unit may be at

Disconnect the unit immediately. Examine wiring instructions again to assure proper connections. A movement in a counterclockwise direction or a full-scale movement indicates excessive current. A wiring error is suspected. A voltmeter can monitor the voltage when the C-Power is turned on.

half-power because the fan is not working. Full power will be restored when the temperature returns to normal.

WARRANTY & CUSTOMER SERVICE

Warranty

CHARLES MARINE PRODUCTS warrants the C-Power will be free from defects in materials and workmanship which cause mechanical failure for one (1) year, as set forth in the Limited Warranty. Review this warranty carefully for information on what is covered by its terms. Complete and return the warranty registration card within ten (10) days of purchase to establish proof of ownership and validate the warranty coverage. You must provide notice of any alleged defect in material or workmanship within thirty (30) days of discovering the problem, and within the warranty period. Follow the procedure outlined below to obtain warranty service.

Warranty Service and Repair

If the unit fails to operate properly after following all the instructions in the manual, or if the C-Power requires service, take the following steps:

1. Contact Charles Marine Products Customer Service and obtain a ”Returned Goods Authorization” (RGA) number and a Service Center address

2. Ship or mail the C-Power together with the RGA to the appropriate Service Center. Shipping costs to and from the Service Center are your responsibility

3. When service is complete, Charles Marine Products will return the C-Power to you.

Customer Service

If technical assistance or customer service is needed, contact Charles Marine Products at:

847/806-6300 (Customer Service) 847/806-6231 (FAX)

For correspondence only

Charles Marine Products Charles Center 5600 Apollo Drive Rolling Meadows, IL 60008-4049

, mail to:

LT93–PS1230–1

SPECIFICATIONS

The specifications for the C-Power are listed in Table 6 and Table 7.

Table 6. C-Power PS2415 & PS1230 Model Specifications

Feature U.S. Metric

Weight 9 pounds 4.1 kilograms Height 13.25 inches 33.7 centimeters Width 9.5 inches 24.1 centimeters Depth 3.7 inches 9.4 centimeters AC Input* 120 VAC nom

220 VAC nom

*See the label on the side of the charger for the operating voltage.

Table 7. C-Power PS2430 Model Specifications

Feature U.S. Metric

Weight 10 pounds 4.5 kilograms Height 15.25 inches 38.7 centimeters Width 9.5 inches 24.1 centimeters Depth 3.7 inches 9.4 centimeters AC Input* 120 VAC nom

220 VAC nom

*See the label on the side of the charger for the operating voltage.

  

Charles C-Power 93-PS2415, C-Power 9C-PS2415, C-Power 93-PS2430, C-Power 9C-PS2430, C-Power 93-PS1230 Installation Instructions & Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual