READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR GRILL
Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges.
Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products
could cause an explosion possibly leading to severe bodily injury.
Do not used lighter fluid on already lit coals.
Keep children & pets away from grill. Supervision is necessary and do not leave grill unattended when
in use. Use caution when moving grill to prevent strains. Keep grill at least 15 feet from any combustible material (decks, buildings, fences, trees, bushes, etc).
When adding charcoal and/or wood, use extreme caution.
Never move grill when it is in use or when it contains hot coals or ashes, keep the grill in a level posi-
tion at all times while in use. ALWAYS latch lid when lid is in closed position.
Do not place grill near flammable liquids, gases or where flammable vapors may be present.
When opening grill, first open slightly to let a small amount of air in for a few seconds. This prevents
large amounts of oxygen from getting to suffocated coals which may cause dangerous flash back.
Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When open-
ing the lid, keep hands, face and body safe from hot steam and flame flare-ups.
Removing excess fat before cooking will help prevent flare-ups.
Keep your grill clean to help prevent flare-ups.
Always put charcoal on top of the fire grate and not directly into the bottom of the grill.
Do not exceed a temperature of 700˚ F. Do not allow charcoal and/or wood to rest on the walls of
grill. Doing so will greatly reduce the life of the grill
Always wear oven mitts to protect hands from burns, especially when adjusting dampers. Avoid touch-
ing hot surfaces.
When opening lid, make sure it is pushed all the way back so it rests against the lid support bracket.
Use extreme caution as hood could fall back to a closed position and cause bodily injury.
Close lid and all dampers to help suffocate flame.
Always hold an open lid from the handle to prevent it from closing unexpectedly.
Never leave coals and ashes unattended. Before grill can be left unattended, coals and ashes must
be removed. Use caution to protect yourself and property. Carefully place remaining coals and ashes
in a noncombustible metal container and saturate completely with water. Allow coals and water to re-
main in metal container 24 hours prior to disposing.
To protect against bacteria that could cause illness, keep all meats refrigerated and thaw in refrigera-
tor or microwave; keep raw meats separate from other foods; wash everything that contacts raw
meats; cook thoroughly; and refrigerate leftovers immediately. Cook meats medium to well done.
Register your Grill online at www.CharGriller.com to insure your satisfaction and for fol-
low-up service.
STOP! CALL FIRST! DO NOT RETURN PRODUCT TO STORE.
Warranty Information — Charcoal Grill
Char-Griller® will repair or replace any defective part of its grillers/smokers for a period of up
to one year from the date of purchase. Char-Griller® will also repair or replace the body
(bottom half) of its grillers/smokers if the metal is rusted through or burned through for a period up to five years. Char-Griller will repair or replace any defective part of its side fire boxes
for a period up to one year from the date of purchase.
Proof of purchase, proof of purchase date, photo and prepaid return of the item in question
may be required. Misuse, abuse, or commercial use nullifies all warranties. Paint/finish is not
warranted. Products are not warranted against rust. Warranty applies to original purchaser
only whose name appears on credit card, check, or receipt.
The warranty is for replacement of defective parts only. Manufacture will not be responsible
for damage resulting from accident, alteration, misuse, abuse, hostile environments, improper
installation, installation not in accordance with local codes of service of unit.
This limited warranty does not cover any scratches, dents , corrosion or discoloring by heat,
abrasive and chemical cleaners nor any components used in the installation of the appliance.
CAUTION: Do not attempt to move grill unless the lid is
latched, failing to do so may lead to damage or injury.
NOTICE: Read all operating and assembly instructions
before attempting to use your grill.
NOTICE: Always have a fire extinguisher near at all times.
Maintain and check your fire extinguisher regularly.
No Returns on Used Grills
HARDWARE LIST AND TOOLS REQUIRED
(Tools Not Included)
7/16" nut driver
Hardware:
¼-20X½” HEX BOLT……………….26 PCS
¼-20x3/4” HEX BOLT WITH THREAD
LOCKING COMPOUND
……………………………………………….4 PCS
¼-20 SHOULDER BOLT…………….4 PCS
1/4” LOCK WASHER……………11 PCS
¼-20 HEX NUT….....4 PCS
HAIR COTTER PIN....2 PCS
2/5” FLAT WASHER…………………..2 PCS
STOP! CALL FIRST! DO NOT RETURN PRODUCT TO STORE.
CALL (912) 638-4724. This product has been built to the highest quality standards.
Call us should you have any questions not addressed in these instructions, or for service information.
Have your grills serial number (located on the back of the grill body or on the leg) when
calling.
Place GRILL BODY upside down and install LEG BRACKETS with three (3) ½ inch hex bolts
each. Next install LEGS (3) with two (2) ½ inch hex bolts and two 1/4 inch lock washers
each into LEG BRACKETS, DO Not Tighten Bolts Until After Step #3. Screw CASTER onto
rear leg, lock CASTER before tightening. Make Sure the leg with the caster is in the back
and wheel support braces on the front legs are facing outward.
Bottom Shelf
Axle
Caster
8” Wheel
Leg Bracket
Leg Bracket
Grill Body
Step 2
Attach BOTTOM SHELF to LEGS with five 1/2 inch hex bolts and lock washers.
Step 3
Insert AXLE through front LEGS and BOTTOM SHELF. Tighten all bolts.
Step 4
Install one WASHER, COTTER PIN and HUB CAP onto the AXLE then slide the AXLE through
WHEELS and legs as shown. Finish by attaching 2nd WASHER, COTTER PIN and HUB CAP.
Turn grill upright, LOCK CASTER and place HOOD on the GRILL BODY. Attach hinge on
back of HOOD to GRILL BODY using four (4) 3/4 inch hex bolts with thread locking compound.
Hood
Grill Body Hex Bolt with
thread locking
compound
Step 6
Attach FRONT HANDLE to HOOD with four (4) 1/2 inch hex bolts. First attach one HANDLE
BRACKET to the Lid and then hold the HANDLE in place while attaching the other HANDLE
BRACKET to the Lid. HANDLE BRACKETS are left
and right handed.
NOTE: Install nuts towards outer side of
shelf bracket. (as shown)
Side Shelf
Right Handle Bracket
Hood Handle
Shoulder Bolt
Left Handle Bracket
Hex Nut
Side Shelf Brackets
Step 7
Attach SIDE SHELVES to SIDE
SHELF BRACKETS using two (2)
NOTE: Always latch lid when lid is in the
closed position, especially while moving.
To install ASH PAN, hold ASH PAN up against the bottom of the GRILL BODY from the front
with the center pin on the inside. Slide the ASH PAN back and use clips on the sides of the
grill to snap into position as shown.
Step 9
Position O-Ring on bottom of damper by rolling it up to the bead. With O-Ring in position,
install DAMPER with two (2) 1/2 inch bolts from inside the HOOD. Damper coating will
scratch with use. This does not affect the function or performance of the damper. Next,
install THERMOMETER GASKET, THERMOMETER, and BEZEL with wing nut, as shown below. Make sure to calibrate the thermometer first, see page 11.