Char-Broil quickset Assembly, Use & Care Manual

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Page 1

NATURAL GAS

463822004 ASSEMBLY/USE & CARE MANUAL

THIS GRILL IS FOR OUTDOOR USE ONLY

CAUTION:

statements, assembly instructions, and use and care directions before attempting to assemble and cook.

INSTALLER / ASSEMBLER:

instructions with consumer.

CONSUMER:

reference.

Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.

Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary.

If you have any questions or need assistance during assembly, please call

1-800-241-7548.

Read and follow all safety

Leave these

Keep this manual for future

WARNING

CAUTION

463822004 / 0–4165331 (01-09-04)

Visit us on the web at: www.charbroil.com

COLUMBUS, GA

Page 2

WARNING

FOR YOUR SAFETY

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2. An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance.

FOR YOUR SAFETY If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

Installation Safety Precautions

•

This grill is designed for natural gas use at 7 inch water column supply pressure. Verify supply pressure with your local gas company. If supply pressure is different than 7 inch, contact a certified plumber for assistance.

•

Grill installation must conform with local codes, or in their absence with

Z223.1

boats.

• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70.

electrical cords and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States only. Do not modify for use in any other location. Modification will result in a safety hazard.

National Fuel Gas Code, NFPA 54 / ANSI

. Grill is not for use in or on recreational vehicles and/or

Not for use with LP gas.

Keep any

Call Grill Service Center For Help And Parts

• If you need help or warranty parts call 1-800-241-7548. Business hours: Open 24 hours – Seven days a week.

• To order non-warranty replacement parts or accessories (

cover, cleaners, paint

1-706-565-2121.

IMPORTANT: Fill out the warranty information below.

Model Number

Serial Number

Date Purchased

) call 1-800-993-2677 or send a FAX to

See rating label on grill for serial number.

CAUTION

For residential use only. Do not use for commercial cooking.

grill

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages.

CAUTION

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

WARNING

Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

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TABLE OF CONTENTS WARRANTY

For Your Safety......................................2

Grill Service Center...................................2

Warranty Information .................................2

Installation Safety Precautions ..........................2

Safety Symbols......................................2

Warranty ...........................................3

Parts List...........................................4

Parts Diagram.......................................5

Assembly ........................................6-11

Use and Care ...................................12-20

Manufacturer warrants to the original consumerpurchaser that this product shall be free from defects in workmanship and materials under normal and reasonable use and correct assembly (if assembled by consumerpurchaser), as follows:

(1) The aluminum top and bottom castings for the life of original purchase, excluding the paint finish;

(2) The burner/venturi assembly on Traditional and QuickSet Grills for a period of three (3) years from the date of purchase; five (5) years on Big Easy; and

(3) All other parts for a period of one (1) year from the date of purchase.

Manufacturer will, at its option, refinish or replace any product or part found to be defective during the warranty period. Manufacturer will require you to return the part(s) claimed to be defective, for its inspection, freight or postage prepaid.

If you wish to obtain performance of any obligation under this limited warranty, you should write to:

Consumer Warranty / P. O. Box 1240

Columbus, GA 31902-1240

Manufacturer may require reasonable proof of purchase and we suggest you keep your receipt. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment from which it was purchased or to any retail establishment selling this product in order to obtain performance under this warranty.

This warranty does not include the cost on any inconvenience or property damage due to failure of the product and does not cover damage due to misuse, abuse, accident, damage arising out of transportation of the product, or damage incurred through commercial use of the product. This express warranty is the sole warranty given by the manufacturer and is in lieu of all other warranties, express or implied, including implied warranty of merchantability or fitness for a particular purpose. Neither Manufacturer dealers nor the retail establishment selling this product has any authority to make any warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer’s maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer-purchaser. Some states do not allow the exclusion or limitation of incidental or consequential damages. So the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and may also have other rights which vary from state to state.

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PARTS LIST – Model No. 463822004

Key Qty. Description Part #

A 1 Lower SwingAway ....................4152125

B 1 Cooking Grate .......................4152741

C 1 Condiment Basket ....................4154269

D 1 Handle .............................4154474

E 2 Side Shelf...........................4154543

F 2 Wheel Assembly......................4310002

G 1 Upper SwingAway ....................4156449

H 1 Back Support Brace ...................4500250

I 1 VBar ..............................4500291

J 2 Leg Assembly ........................4502097

K 1 Front Panel..........................4502232

L 1 Side Support Brace ...................4502373

Key Qty. Description Part#

V 1 12’ Natural Gas Hose..................4158033

W 2 Leg Extender ........................4154540

1 Hardware Bag, Cart ...................4254079

2 Hardware Bag, Shelves ................4254050

M 4 #10x1/2”, T-20, Self-Tap Screw ..........4080043

N 2 Valve Clip ...........................4151043

O 1 Burner/Collector Assembly..............4505085

P 1 Control Panel Assembly ................4530174

Q 2 Control Knob ........................4154470

R 1 Grill Bottom..........................4580468

S 1 Grill Lid .............................4580190

T 1 Logo Plate ..........................4157147

U 1 Grease Clip .........................5156607

Optional Assembly Hardware

We realize some customers prefer to use tools.

have been provided for you to use.

nuts

Optional hex

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PARTS DIAGRAM – Model No. 463822004

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ASSEMBLY – Model No. 463822004

Qty. 4

Parts to assemble:

2 Leg Assembly 1 Front Panel 1 Side Support Brace 4 Carriage Bolt, 2” 4 Plastic Tee Knob

Leg Assembly

A. Lay leg assemblies on their sides. B. Place front panel on legs. C. Braces attach to inside of legs. D. Secure with carriage bolts and tee knobs.

Leave tee knobs loose on right side.NOTE:

Front Panel

Leave these loose.

Side Support Brace (Fits inside legs.)

Qty. 4

NOTE: To prevent scratching, lay grill on packing material to assemble.

Parts to assemble:

1 Back Support Brace 4 Carriage Bolt, 2” 4 Plastic Tee Knob 2 Wheel Assembly 2 Hitch Pin 2 Leg Extender

A. Turn assembly upside-down. B. Secure back brace and side brace to left leg

and back brace to right leg with carriage bolts and tee knobs. Leave tee knobs loose on right side.

. Insert wheel assemblies into legs.

hitch pin in axle bolt hole closest to leg.

D. Push leg extenders into right legs.

NOTE:

Secure with

Wheel Assembly

Leg Extender

Back Support Brace

Qty. 2

Qty. 4

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Parts to assemble:

1 Condiment Basket

A. Stand cart upright. B. Place condiment basket

hooks over front panel bolts on inside of front leg.

See inset .

C.. Place condiment basket

hooks over back support brace bolts on outside of

brace. See inset .

D.. Fully tighten tee knobs

on both legs.

Condiment Basket

Qty. 4

Parts to assemble:

1 Grill Bottom Assembly 4 Carriage Bolt, 1¼” 4 Metal Wing Nut 2 Control Knob

A. Stand cart upright. B. Make sure ignitor wire is connected

to ignitor.

C. Place grill bottom onto supports.

Control panel overlaps front panel.

D. Secure with carriage bolts and

wing nuts.

E. Press control knobs onto valves.

Grill Bottom

Control Knobs

Control Panel Ignitor Wire

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Parts to assemble:

1 V Bar

NOTE: Ceramic briquets are not required.

A. Place V bar onto supports at each

end of grill bottom.

V Bar

Qty. 8

Parts to assemble:

2 Side Shelf 8 Wing Screw or

Crown Screw

Qty. 8

A. Place shelves onto legs. B. Secure with four wing screws or crown screws per shelf.

Side Shelf

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Qty. 2

Parts to assemble:

1 Grill Lid 1 Handle 1 Logo Plate 2 Metal Wing Nut 2 Hinge Pin 2 Hitch Pin

A. Attach lid to grill bottom with

hinge and hitch pins.

B. Attach handle to lid with two

metal wing nuts.

C. Snap logo plate into lid.

Qty. 2

Handle

Logo Plate

Grill Lid

(Lid style may vary)

Parts to assemble:

1 Lower SwingAway

A. Slide rear pivot wire of lower SwingAway

into lower holes in side of grill lid.

B. Insert leg wires into top hole of three-hole

pattern in side of grill bottom.

C. Slide rear pivot wire of upper

SwingAway into middle holes in side of grill lid.

D. Insert leg wires into loop on sides of

lower .warming rack

1 Upper SwingAway

Upper SwingAway

Note: Wires at rear of SwingAways should point upward.

Lower SwingAway

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Parts to assemble:

1 Cooking Grate

A. Place cooking grate onto grate

rests in grill bottom.

NOTE: For illustration purposes, SwingAways are not shown.

Cooking Grate

Parts to assemble:

1 Grease Clip

A. Hang grease clip

beneath grill bottom.

B. Hang an empty soup

can (not included) from grease clip.

CAUTION

• Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or property damage.

Rear view of grill.

Grease Clip

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Parts to assemble:

1 12’ Natural Gas Hose

A. Beneath control panel, thread the

natural gas hose onto the valve assembly and wrench-tighten the connection.

Natural Gas Hose

See Use & Care section for important safety instructions. Please read “Connecting Your Grill to the Natural Gas Source”, “Leak Test”, and “Burner Flame Check” before using grill.

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USE AND CARE

Natural Gas Connections and Service Regulators Above 1/2 psi.

Prior to 1998, all residual gas service regulators were set with an outlet pressure of 7 inches water column.

In the 1998 edition of NFPA 54, the National Fuel Gas Code, a change was made allowing service regulators of 2 and 5 psi.

With this change it was also required that an in line regulator be connected between the service regulator and the appliance regulator if the 2 or 5 psi system is used. This additional regulator is not supplied with the product.

It is possible for a consumer, making the connection themselves, or a plumber, not checking, to tap into a 2 or 5 psi line. If a pressure of 2 psi or greater is supplied to the appliance regulator on certain grills it will shut down and not deliver any gas to the grill. Other concerns are the quick disconnect socket and hose which are only rated to 1/2 psi.

If the quick disconnect socket, hose, and grill are properly connected and still not getting gas, delivery pressure needs to be verified. If pressure is greater than 1/2 psi, make sure that an in line regulator is present.

Connecting Your Grill to the Natural Gas Source

A professionally-installed shut-off valve between the supply piping and the socket is recommended, but not required, by the National Fuel Gas Code. Socket connection must be made outdoors.

Coat the gas supply pipe nipple with gas resistant dope or teflon tape. Screw socket onto gas supply pipe (house gas source) as shown in below, and wrench-tighten.

Quick disconnect socket

Figure A

Pull back the sleeve on the quick disconnect socket and insert the unattached end of the gas hose into the socket. Release the sleeve and continue pushing the hose into the socket until the sleeve snaps into the locked position. See .

Figure A

House piping

Figure B

Once the grill has been over-pressured, the regulator may or may not have been damaged. The best practice is to replace the regulator.

WARNING

LP gas.

DANGER

Connection should be made by a certified plumber. Supply the plumber with a copy of these instructions. Incorrect connection can result in a gas leak with possibility of fire.

Gas hose Sleeve

Figure B

When the quick disconnect socket and the gas hose are connected, a valve in the socket opens automatically to permit full gas flow. When the gas hose is disconnected, the valve in the socket instantly and positively shuts off the flow of gas. Because the valve in the socket positively shuts off the flow of gas, the grill can be disconnected from the gas source by disconnecting the gas hose from the quick disconnect socket. The socket should be left attached to the gas source (house piping). , on the following page, shows properly connected hose and socket.

Figure C

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Figure C

CAUTION

If a coupling is supplied with your gas hose, do not attach the coupling to the quick disconnect socket for connection to your house piping. Use of the coupling will alter the gas flow, which may be a safety concern under some circumstances. See Figure D.

The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing on that system at test pressures in excess of 1/2 psig (3.5kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5kPa).

WARNING

Do not use hard metal piping of any kind to connect this type of grill to natural gas source. Use only hose specified by manufacturer. Using hard metal piping or convoluted metal tubing is an unsafe practice. Movement of the grill can cause breakage of metal pipe.

The quick disconnect socket should never be connected to the grill. Direction of gas flow is indicated on the socket.

Figure D

With proper assembly, the gas hose cannot be removed without pushing the quick disconnect sleeve back.

disconnect, push sleeve back and pull plug out of sleeve (this automatically shuts off gas).

Leak Testing

1. Turn all grill control knobs to OFF.

Be sure gas hose is tightly connected to gas source.

Completely open gas source. If you hear a , turn gas off immediately. There is a major leak at the connection.

Correct before proceeding

Brush soapy solution onto area circled below.

rushing sound

Please Note: Hose and assembly are C.S.A. listed for natural gas, manufactured gas, mixed gas and for liquefied petroleum and for LP Gas-Air mixtures on basis of 0.64 specific gravity for 1000 BTU’s per cubic foot of gas at 0.3 in. water column pressure drop. Only ANSI Z21.54 approved hoses should be used with this grill.

5. If “growing”

source immediately and retighten connection.

be stopped do not try to repair.

Order new parts by giving the serial, model number and name of items needed to the Grill Service Center at 1-800-241-7548.

Always close gas source after performing leak test.

bubbles appear, there is a leak. Close gas

If leaks cannot

Call for replacement parts.

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WARNING

For Safe Use Of Your Grill And To Avoid Serious Injury:

Do not let children operate or play near grill.

•

Keep grill area clear and free from materials that burn.

•

Do not block holes in bottom or back of grill.

•

Check burner flames regularly.

•

Use grill only in well-ventilated space. NEVER use in

•

enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.

•

Do not use charcoal or ceramic briquets in a gas grill. (

Unless briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface.

10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc..

Maintain

Safety Tips

When grill is not in use, turn off all control knobs and gas source.

Never move grill while in operation or still hot.

Use long-handled barbecue utensils and oven mitts to avoid burns and splatters.

Maximum load for side shelves is 10 lbs.

The grease cup be attached to grease clip and emptied after each use. Do not remove grease cup until grill has completely cooled.

If you notice grease or other hot material dripping from grill onto valve or gas hose, turn off gas source at once. Determine the cause, correct it, then clean and inspect valve and hose before continuing. Perform a leak test.

If you have a grill problem see the .

must

"Troubleshooting Section"

CAUTION

• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and gas source off.

• Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.

Ignitor Lighting

Do not lean over grill while lighting.

1. Open lid.

Turn LEFT knob to IGNITE.

Push IGNITOR button rapidly (up to 5 times) to light. Be

sure burner lights and stays lit.

If burner does not light turn knob(s) to OFF, wait 5 minutes, try

again.

Turn RIGHT knob to IGNITE to light other side of burner.

Turn on gas at gas source.

• Apartment Dwellers:

Check with management to learn the requirements and fire codes for using a gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.

14 • 463822004

If IGNITOR does not work, follow match lighting instructions.

After Lighting: Turn knob(s) to HIGH position for warm-up. Do not warm up grill with knobs on IGNITE. Knobs and handle will become uncomfortably hot if left in IGNITE position.

Lighting instructions continued on next page.

Page 15

CAUTION

If burner does not light, turn knobs to , wait 5 minutes, and try again. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

Match-Lighting

s Do not lean over grill while lighting.

1. Open lid.

Place lit match into match lighting hole from outside grill bottom (as shown).

Push in and turn RIGHT knob to IGNITE. Be sure burner lights and stays lit.

Light left burner by pushing LEFT knob in and turning to IGNITE.

After Lighting: Turn knob(s) to HIGH for warm-up.

Turn on gas at gas source.

OFF

Burner Flame Check

• Light burner, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the .Troubleshooting Section

HIGH

LOW

Turning Grill Off

• Turn all knobs to position. Turn gas OFF at gas source.

OFF

Ignitor Check

• Turn gas off at gas source.

"Click" should be heard and spark seen each time between collector box or burner and electrodes. See if no click or spark.

Press ignitor button rapidly.

"Troubleshooting"

Valve Check

• Important: Make sure gas is off at gas source before checking valves

valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to position then turn back to

OFF

position. Valves should turn smoothly.

. Knobs lock in position. To check

OFF

Match-lighting hole is in bottom.

Hose Check

•

Before each use, check to see if hose is cut or worn. Replace damaged hose before using grill. Use only parts specified by manufacturer.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the

(and should never be painted)

factory . Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely

Do not apply a caustic grill/oven cleaner to painted

air dry.

surfaces.

Plastic parts:

• Wash with warm soapy water and wipe dry.

Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

• Porcelain surfaces:

residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.

• Painted surfaces:

cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.

Because of glass-like composition, most

Wash with mild detergent or nonabrasive

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CAUTION

NATURAL HAZARD • SPIDERS

FACT: Sometimes spiders and other small insects climb into the burner tubes attached to the burners. The spiders spin webs, build nests and lay eggs. The webs or nests

can be very small, but they are very strong and can block the flow of gas. Clean burners prior to use after storing, at the beginning of grilling season or after a period of one month not being used.

Spider guards are on the air intakes in an effort to reduce this problem, but it will not eliminate it! An obstruction can result in a "flashback" (a fire in the burner tubes). The grill may still light, but the obstruction does not allow full gas flow to the burners.

IF YOU EXPERIENCE THE FOLLOWING:

Smell gas.

Burner(s) will not light.

A small yellow flame from burner (should be blue).

Fire coming from around or behind control knob.

STOP!

Immediately turn off gas at gas source!

SOLUTION:

Wait for grill to cool.

Follow the “ ” instructions. Clean burners often. Use a 12” pipe cleaner to clean out the burner tubes. You may also force a stream of water from a hose nozzle through burner tubes to clean them.

Cleaning The Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

on following page.

Turn gas off at control knobs and gas source.

Remove cooking grate and V-Bar.

Under grill remove soup can, disconnect ignitor wire (A) and clips from burner (B). To remove clips pull down on large end of clip attached to the valve, turn away from valve, rotate upward and remove small end of clip from burner tube. Inside grill remove burner assembly (C), clean ceramic

portion of electrode with rubbing alcohol and a swab. Clean outside of burner with soap and water. Lay burner

upside down on flat surface, insert garden hose to force water through tubes. Make sure water comes out of all burner holes. Open clogged holes with a thin wire. Shake out excess water and examine holes. Due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner. If grill is to be stored, coat burner lightly with cooking oil.

Wrap in protective cover to keep insects out. If not storing grill after cleaning, replace burner into grill

bottom (C). To reattach clips hold large curved end away from burner

tube, insert small curved end into hole under burner tubes, turn clip towards valve, snap into place.

VERY IMPORTANT: Clips must be attached correctly for proper grill function (B).

Reattach ignitor wire to ignitor (A).

Reposition v-bar and cooking grate(s). Reattach clean can to

10.

grease clip.

11. Before cooking again on grill, perform a and

“Burner Flame Check”

Refer to illustration

“Leak Test”

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer.

• Store grill indoors ONLY if gas source is disconnected.

• When removing grill from storage, follow “

Assembly

16 • 463822004

” instructions before starting grill.

Cleaning the Burner

Page 17

Burner

Clip

Burner Tube

Electrode

Valve

Ignitor Wire

463822004 • 17

Page 18

Cooking Chart

Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time.

Temperatures: High = 650°F / Medium = 450°F / Low = 300°F.

Food

Beef

Hamburger 1/2” thick

Steak 1/2”

Roast

Pork

Chops 1/2”

Ribs 5-6 lbs.

Roast 3-5 lbs.

Ham Steak 1/2”

Ham 5 lb. fully cooked

Lamb

Chops 1/2”

Poultry

Chicken 2-1/2 to 3-1/2 lbs.

Setting

Medium

Medium-Hot

Low

Medium

Low-Medium

Medium-Hot

Low-Medium

Medium

Low

Cooking Time

Med: 7-10 min. / Well done: 10-15 min.

Rare: 3-6 min. / Med: 6-9 min. / Well done: 9-12 min.

Rare: 18-22min. per lb. / Med: 22-28 min. per lb. / Well done: 28-32 min. per lb.

Well done: 15-20 min.

Well done: 45-90 min.

Well done: 18-23 min. per lb.

12-15 min.

20 min. per lb.

6-12 min.

1 hr., 15 min. to 1 hr., 30 min.

Chicken halved or quertered

Turkey

Seafood

Steaks 1” thick

Fillets 6-8 oz.

Shrimp large or jumbo

Venison

Steak 1” thick

Burgers 1/2”

Roast 3-4 lbs.

Vegetables

Baking Potato whole

Onions whole

Tomatoes half

Corn whole

Low

Low-Medium

Medium-Hot

Low-Medium

Medium

Low-Medium

Low

Medium

Low

40-60 min.

18-20 min. per lb.

Well done: 10-25 min.

8-12 min.

Rare: 8-10 min. / Med: 10-12 min.

Rare: 10-12 min. / Med: 12-15 min.

Rare: 20-22 min. per lb. / Med: 22-25 min. per lb.

Wrap vegetables in foil

55-60 min.

45 min.

30-40 min.

35-45 min.

Mushrooms

18 • 463822004

Medium

15-20 min.

Page 19

Food Safety

• Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from

harmful bacteria, follow these four basic steps:

Clean:

Wash hands, utensils and surfaces with hot soapy water before and after handling raw meat and poultry.

Separate:

Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods.

Cook:

Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures.

Chill:

Refrigerate prepared foods and leftovers promptly.

For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 in Washington, DC (202) 720-3333, 10:00 am-4:00 pm EST

How To Tell If Meat Is Grilled Throughly

• Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat thermometer to be

sure food has reached a safe internal temperature, and cut into food to check for visual signs of doneness.

• Whole poultry should reach 180 F; breasts 170 F. Juices should run clear and flesh should not be pink.

• Hamburgers made of any ground meat or poultry should reach 160 F, and be brown in the middle with no

pink juices. Beef, veal and lamb steaks, roasts and chops can be cooked to 145 F. All cuts of pork should reach 160 F.

• NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful

bacteria.

• When reheating takeout foods or fully cooked meats like hot dogs, grill to 165 F, or until steaming hot.

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, PrecisionFlame and Design®, Sierra® and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.

Artisan Collectiion by Char-Broil™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big East™. The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226; 5,452,707;5,458,309; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644; 6,279,566; 6,397,731; 6,418,923;6,439,222; 6,523,461; D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D463,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313; D461,359 and D477,501. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending.

463822004 • 19

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Troubleshooting

Problem

Burner(s) will not light using ignitor.

Burner(s) will not match light.

Sudden drop in gas flow or low flame.

Possible Cause

• Wire(s) and/or electrode covered with cooking residue.

Electrode and burner are wet.

• Electrode cracked or broken "sparks at

• crack” Wire is loose or disconnected.

• Wire is shorting (sparking) between

• ignitor and electrode. Bad ignitor.

•

No gas flow.

•

Coupling nut and regulator not fully

• connected. Obstruction of gas flow.

• Disengagement of burner to valve.

• Is grill assembled correctly?

•

Out of gas.

• Excess flow valve tripped.

•

Prevention/Solution

•

Clean wire(s) and/or electrode with rubbing alcohol and clean swab.

• Wipe dry with cloth.

•

Replace electrode.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

• Replace ignitor.

• Check to see if LP tank is empty. If LP tank is not empty, refer to

"Sudden drop in gas flow"

• Turn the coupling nut about one-half to three quarters additional turn until solid stop. Tighten by hand only-do not use tools.

•

Clear burner tube(s).

• Reengage burner and valve.

• Check steps in assembly instructions.

• Check for gas in LP tank.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low, turn off knobs and LP tank valve. Disconnect regulator. Reconnect regulator and leak test. Turn on LP tank valve, wait 30 seconds and then light grill.

Flames blow out.

Flare-up.

Persistent grease fire (can damage the appearance of steel panels and aluminum castings on the grill).

Flashback... (fire in burner tube(s).

Unable to fill LP tank.

One burner doesn’t light off other burner(s).

High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

•

Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

•

Grease trapped by food buildup around

• burner system.

Burner and/or burner tubes are blocked.

•

Some dealers have older fill nozzles

• with worn threads.

• Grease or food particles in slot underneath lip on carry-over tube.

• Turn front of grill to face wind or increase flame height.

• Refill LP tank.

• Refer to above.

• Clean grill.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP tank. Leave lid in position and let fire burn out.

grease can.

• Turn knobs to OFF. Clean burner and/or burner tubes.

• The worn nozzles don't have enough "bite" to engage the valve. Try a second LP dealer.

• Clean carry-over tube(s) with wire brush.

"Sudden drop in gas flow"

After grill cools, remove, clean all parts and replace

A Division of W.C. Bradley Co. • Columbus, GA 31902