Char-Broil Patio Caddie 464445004 Assembly Manual
464445004 / 0 - 4165320 (12-10-03)
464445004
ASSEMBLY MANUAL
FOR OUTDOOR HOUSEHOLD USE ONLY. DO
NOT USE INDOORS OR FOR COMMERCIAL
COOKING
INSTALLER/ASSEMBLER: Leave these
instructions with consumer.
CONSUMER: Keep this manual for future
reference.
Failure to follow all manufacturer's instructions
could result in serious personal injury and/or
property damage.
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. A Fuel bottle not connected for use shall
not be stored in the vicinity of this or any
other appliance.
FOR YOUR SAFETY
If You smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your
gas supplier.
Read and follow all safety statements, Assembly
Instructions and Use and Care directions before
attempting to assemble and cook.
Some parts may contain sharp edges.
Wear protective gloves if necessary.
Visit us on the web at: www.charbroil.com
4644450-04 1
Safety Symbols
The symbols and boxes shown below explain what each heading means. Read
and follow all of the messages found throughout the manual.
Important: Fill out Warranty Information below
Warranty Information
Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
Be alert to the possibility of serious bodily injury if the instructions
are not followed. Be sure to read and carefully follow all of the
messages.
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.
Installation Safety Precautions
Installation Safety Precautions
Warning: accessible parts may be very hot, wear protective gloves
when handling hot parts. Keep young children away. Beware of
heat escaping when lifting lid.
This barbecue is designed for use with LP (Butane/propane) gas. The
valve supplied must be used. Replacement parts must be those specified
by the manufacturer.
Barbecue installation must conform with local codes. Barbecue is not to be
installed in or on recreational vehicles and/or boats.
Keep any electrical cords and/or fuel supply hoses away from any hot
surfaces.
Do not modify for use in any other location. Modification will result in a safety
hazard.
Check the seals on the gas container and regulator before connecting a new
gas container to the appliance.
Injectors have been stamped for size. Never remove injectors from valves.
Any modification of the appliance may be dangerous.
This product is subject to patents pending in the U.S. and other countries.
1)Fuel hose from fuel bottle must not touch barbecue body. A distance of at
least 18 cm must be maintained between fuel hose and barbecue body! Do
not exceed 1.5 m length of hose. Do not twist fuel hose for any reason.
Visually inspect hose before each use of appliance. If there is excessive
abrasion, cracking or wear, hose is cut, or when National safety regulation
and standards require, hose must be replaced prior to operation. Barbecue
must only be used with Nationally approved fuel hoses and bottles. Fuel
bottle must sit to side of barbecue unless a means of attachment is provided.
2) Installation of barbecue must conform with National safety regulations and
standards. Barbecue must only be used outdoors and must not be installed
or used within 1 metre (back and sides) of combustible material. Do not
locate barbecue under overhead made of combustible materials. Do not
place over drains or gullies. Avoid use of electrical cables and petrol hoses
near heated areas.
3) Use only Nationally approved regulator and gas as shown below:
COUNTRY
GB,ES,PT,IT,GR,LU,BE,IE
NO,FI,SE,DK,IS
CH,DE,AT
24644450-04
GAS
FR Butane 28-30 mbar
Butane 28-30 mbar
Propane 37 mbar
Propane 30 mbar
Propane 50 mbar
Butane 30 mbar
NL
PRESSURE
Model Number ________________________________
Date Purchased _______________________________
ATTENTION:
The regulator supplied is for Butane gas only and can be used with 15Kg
or smaller Butane bottles. Char-Broil Barbecues can run on Propane
gas, but only with an approved 37 mbar PROPANE GAS REGULATOR.
(see instructions).
Do not use a variable regulator. If in doubt contact your Local gas
stockist.
For safe use of your Barbecue and to avoid serious injury:
Do not let children operate or play near Barbecue.
Keep Barbecue area clear and free from materials that burn.
Do not block holes in bottom or back of Barbecue.
Check burner flames regularly.
Use Barbecue only in well-ventilated space. NEVER use in enclosed
space such as carport, garage, porch, covered patio, or under a
surface that can catch fire.
Do not use charcoal in a gas Barbecue.
Use Barbecue at least 1M from any wall or
surface. Maintain 3M. clearance to
objects that can catch fire or sources
of ignition such as pilot lights, live
electrical appliances, etc.
Apartment Dwellers:
Check with management to learn the requirements and fire codes for
using a Gas Barbecue in an apartment. If allowed use outside on the
ground floor with a one (1) meter clearance from walls or rails. Do
not use on or under balconies made of wood.
NEVER attempt to light burner with lid closed. A build up of non-
ignited gas inside a closed Barbecue is hazardous.
Never operate Barbecue with fuel bottle out of correct position.
Always close fuel bottle valve before moving fuel bottle from specified
operating position.
Parts List - Model 464445004
KeyQty -- Description --------------------------------- Part#
A ----- 1 ----Lid Handle -------------------------------------------- 4154399
B ----- 1 ----Base --------------------------------------------------- 4154381
C ----- 1 ----Cooking Grill ----------------------------------------- 4157097
D------1 ----Valve Assembly -------------------------------------- 4158212
F ----- 1 ----Barbecue Lid----------------------------------------- 4509232
G ----- 1 ---- Barbecue Bottom ------------------------------------ 4509233
H ----- 2 ----Blank Legs-------------------------------------------- 4302534
I ------ 1 ----Valve Cover ------------------------------------------ 4502445
J ------ 1 ----Hose/Regulator Bag-------------------------------- 4158191
K ----- 1 ----Control Leg ------------------------------------------- 4526182
L ----- 1 ----Burner ------------------------------------------------- 4068082
M----- 1 ----Leg Handle ------------------------------------------- 4150357
N ----- 1 ----Ignitor -------------------------------------------------- 4153713
O ----- 1 ---- Ignitor Wire ------------------------------------------- 4153761
P ----- 1 ----Electrode ---------------------------------------------- 4153800
Q ----- 1 ----Control Knob ----------------------------------------- 4154214
Z
A
Z
R ----- 3 ----Lid Hanger ------------------------------------------ 4154245
S ----- 1 ----Heat Indicator w/ Nut ------------------------------ 4156896
T ----- 1 ----Grease Cup ----------------------------------------- 5156609
U ----- 1 ----Grease Clip ----------------------------------------- 5156610
V ----- 1 ----Heat Plate-------------------------------------------- 4156439
#10 Fasteners Bag: 4254038
W----- 6 ----#10-24 x 7/16 T- Nut ----------------------------- 4080094
X ---- 20---- #10-24 Hex Nut (keps) --------------------------- 4080208
Y ----- 3 ----#10-24 Dome Nut ---------------------------------- 4080251
Z ---- 14 ----#10-24 x 1" Machine Screw -------------------- 4080302
AA --- 3 ----#10-24 x 3/8" Machine Screw ------------------ 4080345
BB --- 3 ----#10-24 x 2" Machine Screw -------------------- 4080377
CC --- 3 ----1-1/2" Spacer --------------------------------------- 4080724
Misc. Fasteners Bag: 4253106
DD --- 2 ----#6-32 x 3/8" Machine Screw -------------------- 4080361
EE --- 1 ----5/16 Flat Washer ----------------------------------- 4080413
FF --- 2 ----#10 x 3/8 Self-tap Screw ------------------------- 4080735
GG --- 3 ----#12-14 x 1/2" Self-tap Screw ------------------- 4080772
HH --- 2 ----.175ID x .25OD x 1/8" Spacer ------------------ 4080139
C
S
CC
AA
Y
V
X
X
W
W
P
X
X
CC
L
W
AA
G
BB
O
X
X
X
Z
H
GG
F
R
X
EE
U
T
J
S
A
GG
X
R
M
Z
N
DD
1
GG
R
X
FF
D
X
HH
Q
Z
X
I
FF
H
BB
Z
X
B
K
ZZ
Z
4644450-04 3
Before Beginning Assembly
Remove all contents from box. Lay cardboard on the ground when unpacking, assemble Barbecue parts on the cardboard to
avoid scratching surfaces.
Carefully read and follow all assembly instructions, paying particular attention to parts orientation.
Easily find fasteners by referring to each item (shown actual size) at the start of each step.
Minimum tools...for assembly of your Barbecue include screwdrivers (cross head), adjustable
wrench and pliers. A 3/8" nut driver would be ideal.
1
#10 Bag
X2
Z
X2 X2
X
K
W
N
Z
M
X
tighten fully onto screws)
s Use top two holes of
four-hole pattern.
To
Barbecue
Bottom
between Leg and Barbecue Bottom (Finger
W
(Inside Barbecue
Bottom)
Note: Tighten by
turning screws only.
44644450-04
G
s Be sure that holes in Barbecue bottom for
electrode are pointing upward toward control leg.
Z
2
#10 Bag
X4
Z
X4
W
X4
H
between Leg and Barbecue Bottom
(Finger tighten fully onto screws)
H
X
between Leg and Barbecue Bottom
(Finger tighten fully onto screws)
s Rotate Barbecue bottom
to attach blank legs.
W (Inside
Barbecue
Bottom) Note:
Tighten by
turning screws
only.
X
Z
X
3
#10 Bag
X6
Z
X6
X
To Barbecue
Bottom
B
X
Z
K
B
s Wheels face
away from
control leg.
Control leg (K) properly
attached to base(B)
Repeat assembly
on blank legs(H).
4644450-04 5
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