Char-Broil PATIO BISTRO 11601514, PATIO BISTRO 11601559, PATIO BISTRO 11601578 Assembly Manual
Page 1
assembly
guide
Model Numbers:
11601514
11601559
11601578
Estimated time required for assembly: 1 Hour
ELECTRIC
(English)
42804382 • 6/02/10
Page 2
2
ASSEMBLY GUIDE
A, B, C, Assembly:
CAUTION: For your safety, before operating, Read Product Guide & Outdoor Cooking Guide
provided with this grill.
*SAFETY First…..Grill components may have sharp edges. Be careful when handling grill parts
during assembly. We suggest that you wear a sturdy pair of leather gloves while handling the grill parts.
BEFORE You begin assembly of your grill….
1. Carefully remove all components from the carton.
2. Familiarize yourself with the components and hardware used for assembly.
3. Please note that hardware used for assembly may not be shown actual size..
4. After removing components from the carton, split the carton open and use it as
a soft, scratch-free work pad to assemble your grill.
BEFORE You Grill….
1. Read Product Guide & Outdoor Cooking Guide
2. Position Grill Safely away from walls & structures.
3. Pre– Heat Grill—15 minutes on 5 , High to season grill.
TIPS & Tricks…...
First Take a moment to record the serial number here: _______________________________
When grilling, preheat your grill for 10 to 15 minutes with the lid down.
Go to charbroil.com to register your grill.
After grilling—
the grates. - Use a wire brush to brush off the grates.
A light coat of oil on the grate will help prevent foods like fish and vegetables from
sticking to the grate.
the Bistro can be turned on 5 , High for cleaning and burning off
TOOLS REQUIRED FOR ASSEMBLY
(Not Supplied)
NOTE….
Installer: Leave instructions with the grill.
Consumer: Retain instructions for reference.
Grill must be installed in accordance with local
codes…..
Designed for outdoor use only…
Read all instructions before operating…
Phillips Head
Screwdriver
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Small Adjustable
Wrench
Page 3
3
ASSEMBLY GUIDE
A
O
Grill Parts Diagram
H
F
D
w
Q
V
G
X
R
L
U
Key Qty Description
A 1 Grill Lid
B 1 Lower Body
C 1 Controller
D 1 Element Assembly
E 1 Wire Shelf
F 1
G 1
H 1 Lid
I 1
J 2
K 1
L 1 Front Leg Set
Wind Shield
Towel Bar
Handle
Control Panel
Wheel
Rear Leg Set
I
N
U
T
Key Qty Description
M 1
N 2
O 1
P 2
Q 1
R 1
S 1
T 1
U 2 Leg Cap
V 1 Heat Shield
W 1 Inner Reflector
X 1 Bezel
C
Grease Tray
Hubcap
Warming Rack
Axle
Heat Indicator
Cooking Grate
Cart Base
Cart Bracket
B
B
E
K
P
S
J
M
Key Qty Description
--- 1 Hardware Pack
--- 1 Assembly Guide, English
— 1 Assembly Guide, Spanish, optional
— 1 Assembly Guide, French, optional
1 Product Guide, English
—
1 Product Guide, Spanish, optional
—
— 1 Product Guide, French, optional
1 Grilling Guide
—
NOTE: Some grill parts shown in the parts list may differ slightly in appearance from those on
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your particular model.
Page 4
4
ASSEMBLY GUIDE
Step 1–
Part Qty
A1– 1
Cart Base
A2–
Front Leg Set
A3– 1
Rear Leg Set
A4–
Wheels
A5–
Hubcap
Attach Front Leg Set (A2) to the Cart Base
(A1) using 2 1/4-20 screws. Attach Rear
Leg Set (A3) to the Cart Base (A1) in the
same manner, using 2 1/4-20 screws.
1
2
2
.
1/4x20-1/2"
(qty 4)
GRILL CART Assembly
screw
Fasteners
Wheel Retaining
Axle Bolt
(qty 2)
After cart assembly, if
your cart does not sit
level, use these screws to
adjust the cart.
Clip
(qty 2)
3/8-16 Nut
(qty 2)
A3
Step 2
Axle Nut
3/8-16
–
Attach 2 Axle Bolts to the Rear Leg
Set (A3), thread a 3/8-16 nut as shown
and tighten securely using a small
adjustable wrench.
Slide a Wheel (A4) over an Axle Bolt
and secure using a Wheel Retaining
Clip. Repeat for other side.
Position and Snap into place the
Wheel Hubcaps (A5).
Axle Bolt
A2
A1
1/4-20 Screws
(4 each)
Wheel Retaining Clip - Install
after placing wheel on the axle.
A5
A4
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Position wheel as shown
Page 5
5
ASSEMBLY GUIDE
–
A6
A7
–
–
A8
Part Qty
Cart Bracket
Wire Shelf
Leg End Cap
GRILL CART Assembly
Fasteners
1
1
2
.
1/4-20 Nut
1/4-20 Nut
(qty 4)
1/4x20-2"
#10x3/8"
screw
(qty 2)
screw
(qty 4)
A6
A7
Step 3 - Carefully turn the Cart Assembly over
and allow it to rest on the tops of the leg
assemblies. Spread the leg assemblies apart just far
enough to allow the insertion of the Wire Shelf
(A7) into the 4 leg holes. Assemble the Cart
Bracket (A6) to the Cart Assembly by inserting 4
each 1/4-20x2" screws int0 into corresponding
holes as shown. Allow the Cart Bracket to rest on
the floor, this will help with alignment. Secure
with 4 each, 1/4-20 nuts using a small adjustable
wrench, not supplied. FINGER TIGHTEN ONLY
AT THIS POINT. The bracket will be tightened in
step B2.
Be sure to install Cart Bracket (A6) on the side
shown. Once complete -leave the cart in the
upside down position.
Lastly, insert the Leg End Caps (A8) into the front
legs and secure with 1 each #10x3/8" screw.
A7
Place the Grill Bottom on the carton pad upside
down in preparation for the next step.
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A6
1/4-20x2"
screws
A8
#10x3/8"
screws
Page 6
6
ASSEMBLY GUIDE
Part Qty.
B1– Lower Body 1
GRILL BODY Assembly
Fasteners
B2– Wind Shield 1
B3– Grill Lid 1
ASSEMBLY
Step 1 - Attach the Lower Body Assembly (B1) to the
Cart Assembly by aligning the studs on the bottom of the
grill with the corresponding holes in the tops of the leg
assemblies. Secure with 7 each 10-24 nuts. A Nut Driver
(not supplied) will work nicely for this step.
Studs
located on
Lower
Body
Assembly
B1
10-24x3/8"
screw
(qty 3)
1/4-20x3/4"
Hinge
screw
(qty 2)
Fiber Washer
(qty 5)
Step 3 - Attach the Wind Shield (B2) to the Lower Body (B1)
by aligning the holes in the panels with the corresponding holes in
the Lower Body. Secure with 3 10-24 nuts, 3 10-24x3/8" Screws,
and 3 fiber washers. The Wind Shield will rest inside the Lower
Body.
10-24
Nuts
(3 each)
Fiber
Washer
(3 each)
B2
B1
1/4-20 Nut
10-24x3/8"
(3 each)
(qty 2)
Screws
10-24 Nut
(qty 10)
Cart
Bracket
B1
Step 2 - With the legs assembled to the Lower
Body, tighten the 4 screws holding the Cart
Bracket in place. Once complete, turn the grill over
to the upright position.
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Step 4 - Attach the Grill Lid (B3) by aligning the hinge holes
in the lid to the matching holes in the Wind Shield (B2). Insert 2
Hinge Screws into the holes and secure with 2 1/4-20 nuts and
two Fiber washers from the inside of the grill.
B3
Fiber
Washer
(2 each)
1/4-20x3/4"
Hinge
Screws
(2 each)
1/4-20
Nuts
(2 each)
Page 7
7
ASSEMBLY GUIDE
GRILL FINAL Assembly
Part Qty.
C1 – 1
C2 –
C3 –
Cooking Grate
Warming Rack
Grease tray
1
1
NOTE: The Cooking Grate may
have sharp edges. Be very careful
when handling the Cooking Grate.
You should wear gloves when
handling the Cooking Grate.
Step 1 - With the Grill Lid open, place the Cooking Grate (C1)into the Lower Body, allowing it to rest on the three brackets
spaced around the Lower Body. Be sure the slots in the Cooking Grate are facing the front of thegrill. Place the Warming Rack
(C2) into position by first hooking the center pins into the wind shield, then rotate the warming rack down into position.
C1
Slots to
the front
of the grill.
C2
Step 2 - Install the Grease Tray (C3) by sliding the tray onto the Grease Tray Rails from the rear of the grill. Note: The
grease tray rests between the grease tray rail stops. See detail shown in Figure A.
Grease
Tray
Rails
C3
Fig. A
Grease
Tray
Rail Stops
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Page 8
8
ASSEMBLY GUIDE
Part Qty.
GRILL FINAL Assembly
C4 –
C5 –
Controller
Lid Handle
1
Fasteners
1
10-24x3/8"
screw
(qty 2)
Fiber Washer
(qty 2)
NOTE: Be sure to press the controller into the receptacle as far as it will go. Route the
controller cord BEHIND the towel bar as shown.
Step 1 - Install the Controller (C4) into the receptacle. Be sure to route the controller cord behind the towel bar when
installing the controller. The control knob should be facing up as you engage the tip of the controller into the receptacle. Push
the controller in all the way until you hear a click, this will ensure your controller is installed properly.
Receptacle
Towel Bar
Controller
C4
Step 2 - Install the Lid Handle with 2 10-24x3/8" screws and 2 fiber washers as shown.
Ground Fault Interrupter
? Since 1971 the National Electric Code (NEC) has
required Ground Fault Interrupter devices on all
outdoor circuits.
?If your residence was built before 1971, check with a
qualified electrician to determine if a Ground Fault
Interrupter protector exists.
?Do not use this appliance if the circuit does not
have GFI protection.
?Do not plug this appliance into an indoor circuit.
Fiber
Washer
(2 each)
10-24x3/8"
Screws
(2 each)
C5
Controller Tip
Congratulations! You have successfully completed the
assembly of your grill.
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