Char-Broil MASTERFLAME 2 Assembly Manual With Use And Care

I

AChilr:'Brnil^

fiASTERFLAME*'

Assembly

Manual

with

Use and Care

/ffi\

{\-@Z))

w

This

Grill

is for

Outdoor Use Only

.

Read this manual

before cooking on

grill.

Failure to follow

all manufactures

instructions could

result in serious

personal

injury

and/or

property

damage.

.

Some

parts

may contain sharp edges

-

especially as noted

in the manual! Wear

protective

gloves

if necessary.

FOR

YOUR

SAFETY

1. Do not store

or use

gasoline

or other

flammable vapors

and liquids

in the

vicinity of this

or any other

appliance.

2. An

LP Tank not connected

for use

shall

not

be stored in the vicinity

of this

or any

other

appliance.

FOR YOUR

SAFETY

lf

you

smell

gas:

1.

Shut

off

gas

to the appliance.

2. Extinguish any

open flame.

3.

Open

lid.

4.

lf odor continues,

immediately

call

your

gas

supplier or

your

fire department.

Installation

Safety

Precautions

.

This

grill

is designec

for

r,:.- ,vith an

LP

(propaner

!as:t-.

using the regulatorlva ve es:r.rrtr v ,sr00 led

Do not

us: ,,, :'

any other fuel source inc:-,:

''l',=

r,.ir

lnropane or

ral-.a

gas)

systems

.

Gt-ill rnstallatron

must conforr v!

i-

- -: ,

.:

"

::

absence

with

National Fuel

Gas Code NFPA 51 ANSI

22231 or CAN/CGA-8149.2 Propane Installatron

Code

Handlrng an'i storage of LP cylindels

''-

-.:'

, -

'

', '-

- -

r

Gas Code NFPA/ANSI 58. Grill s

r.1

':'

..=

'

.

,'

recreational

vehicles and/or boats

.

All electrical accessories

(srii.

.:r',r:::

:

electr

'caliy

g

o.-ded

in

acco'rr

:

National Electrical Code, ANSI / NFPA 70

.

Electrical Code. CSA C221.

(eec

:" , = i,'

or fuel supp y hoses awarl

fr

ol anv

|^::

:.."a

:.

Assembler

or Consumer

.

Assembler,

Leave this manual

wlth the

glll

for

consumter

.

Consumer Retain this manual

for future reference

Call Grill Service

Center

for

Help

and

Pafts

.

lf

you

need help or warranty

parts

call 81-800-241-7548

or

send a FAX to 1 706-576

6355

Business hours

Open 24 hours

-

Seven days a

week

.

To order

non-warranty replacement

parts

or buy

accessorres

(grill

cover cleaners,

parnil

call1 800 993

2677

or

send a FAX

to 1-706 565 2121

.

Please know

your

Model number

Date of Purchase and

Carton

Label

number

prior

to calling

ldentifying

Grill

Model

.Fourth

digitof model number found

on iabel outsrde

of

grill

box

or on

yellow

reference sheet rnside

the box Example

463(7)985 representing

a 7000 model

grill

Safety Symbols

.

The

sylrbois J,-.1 roxes sn:,\'- c: ,',

headrng means ReaC alo

fr

o,^,

:

throughout the manual

.

WARNING: Be

alert to the

possibility

of serious bodrly

inlury

if

the

instrLrctions

are

not followed. Be

sure to

read

and carefully

follow

all of the

messages

A

GAUTION

CAUTI0N:

Indicates

a

potent

a v

r?ZOr'ior,s

9tu3t,

which, if not

avoided

nray

:es.:

'

-

".' :'-c,fer*

iniurv.

DANGER: Indicates

ar

nrli.r nently

haza'l:-s

s:-:...^'

which if

not

avoided

ur resrr

t

lr

Cea:" :'

se-:-s

Injury

Warranty Information

SerialNumber
Model

Number

Date

Purchased

Carton Label#

GG

'.J;:1eri.r-

e

Warning

.......,...2

lntroduction

and Safety

...........2

Contents

....

. .3

3

Assembly

4-25

UseandCare.......

....26-31

Troubleshooting..........

.........32

Grilling Chart

33

Food

Safety

34

Recipes

34-37

Warranty

38

.

You mav wish to fili the

LP

Tank

prior

to beginning

assembly

.

l lecessary tools

for

assembly

of

your grill

include

screwdrivers

(fiathead

and Phillips@)

hammer

pliers

and

adlustable

wrench a 3/B and 7/16' nLrt

driver would be ideal

Hardware

is shown actual size with a key

number to identify il

ll/hen assembly is

completed

you

may have

extra hardware

ihts

is lorn:l as

hardware

bags

are used on more

then one

()t

S zl ard type of hardware

used in assembly

may vary

nrt w

iri,t

afiect

grril

nlegrrty

performance

or assembly

Perform

only the

Step

Nurnbers

shown on

the

chart to complete

assembly

of

your

grill,

7

WHY?,.. This

manual rs

generic

illustrating

the

assembly

process

for

all

features included in

our

orill

line.

i) Char-Brnil

Reference

Sheet /

Model 1231234

rarlar

I af ! lfr :llrp frmhcr: s\r.wf

rf

ih

.,

:

rr.trl

..\

t

:]

I

I

'

:

I

1

I

,

,

?_

.:

a

a

a

_.-)

-

-

-

-

-

-

652

ffi

\#,

208

:1

:-2

377

61 09

Use3o3v.<-a-

\'"\9

\,_--

Use377-/z\

\

'-"4)

\_:_,

NOTE:

lf

your

grill

has

four

5586 caster

sockets,

use 652

screw

in

bottom

hole

after

installing

socket.

303

s586

One

bolt

on ngi.ts

oe

:!

./c

2

^

RailwithLabels

*\

,E

4 . Masterflame

Sloton

Left

ffTilsf

One

bolt

only

on

rightside

303

0R

377

-

-

-

-

-

652

.=

:

379

/4f\

:

X:=

F=

-:=

l.=
t=:=

t'1
E:=

:

l:=

r----1

t-

?1

303

@

208

at

Use

303

303
oR.
377

\"t

ti

NOTE:

lf

your

grill

has

four

5586

caster

sockets,

use

652

screw

in

bottom

hole

afterinstalling

socket.

Use

RailwithoutLabels

Use

377

Masterflame

.

5

re

6515

642 0R 643
(ilfeatured)

NOTE: lf

yourgdll

has4casters,

install

642

or 643 only.

WmdPanelSlats

WoodPanel
Channels

e

'l

',-/,

.'..'t

':

'4

675

s

---­552 halfway

into 2nd

_//-

and 6th hole

from toP

#f

.

5r)

.o)

'lrl
,1,,1

CFf.rIfl

r*t1

L*,,,

?f,,

,

fr:

( |

lth r',i

Fixed

Panel

A Fully tighten after Console

is attached

Repeat for top Fixed Panel

/

;-:..

:

,

i

.\

r,,,1

I

t\,i,

',1

F'

'

.-'"/

I

K

halfway in)

Masterf

ame . 7

=-:'.ii-

^......

'i

..-,:'iri,'--

'1.

.''

""'

- t

657

at'

\

\

\

Shelf

Assembly

Maximum

load

for Front

Shelf

rs 10lbs

..1.o,

i)

P-

t.
'.

t

Consote

ro!ver rests

nn e:ci nn Ro:t

A Please

Note

lf

your

grill

has

a fixed

panel,

ful

y

tighten

screws

atthts

ttme.

A

Use

soap

and water

to clean

console

Do

nol

-se

citrisol

or abrasive

cleaners.

652

lf

yourCasting

Seat

has two

holes,

attach Console

to

2nd

hole.

\q

652

,

,'a

'\

,\

\

\

\

.

'/:.:.

"

,:.

"..

-

.

{br i

li

:a-

lvay?

\--,,,

""

B

.

Masterf ame

-:'

i

:

:l

:r

li

:-r1

379

.

,-,1_,

Valveopeni

Backof Grill

'{'&

a

OR

.*

o\f

,

\

('r

'q.

'

I

ay't

.

..,,

.,:..

Valve/Hose/Regulatorfor

gril

I

with Sideburner

t

l"

-.<

AD^

fr,

/'t

(3r,.t

n--

324

.'F

,-'

tt'

,

't'a.l..

'\

-

'1

o'"t"'

t,

,,,.a

""

"

:;

"-

ri

rrr.

iri

656

')-

Gnll Bottom attachestomiddle

hole on Casting Seat

")

'''il,.,..""

.f

.

Masterf ame . 9

7Ft

t-;,
A VERY

IMPORTANT:

Bumertubes

must

pass

through

holes in

grill

bottom

and

engagevalve

attachedto

console

A

The

spnngs keep

bumer tubes

and valves

engaged

and mustbe

attached

conectly.

BumerAssembly

ftT|FST

Bnquet

Grate

Holding BumerAssemblyand

Bnquet

Grate

together,

place

into Grill Bottom

\

./t -r"r /-'-"

f

\eS

re

*€4ry

Do notattach

spring

yet

10.

Masterflame

VERY IMPORTANT:

Bumertubes must

pass

through holes in

grill

bottom

and engagevalve attachedto console

A The spnngs keep bumer tubes and valves

engaged and must be attached conectly.

BumerAssembly

Do

notattach spring

yet

Maslerflame . 11

/-

lJ

-\

-

Y-

-

652

€

264

Attach Electrodeto

botttomof

Collector

Box

with screw

(264)

GETEEEI

Attach

lgnitorWire

to Electrode

lgnitorWire

ln Back Hole attach to

Bumer

Assembly with screw

(652)

{

652

Endsof

Spnngs hook into small

holes in bottom

of BumerTubes

CollectorBox

Collector Box

Lto must be

UNDER edge

of Bumer,

z

g

r_!|

]

a

v

652

'€

264

(<\

FCITNr'r

f;^ N ./

ttlt

--=-t

­_.2

Attach lgnitorWire

acA

zoa

1_

:

toElectrOde

g

vgfi

J

-

Electode

i

W f-

lonitorwire

Y

ln Front

Hole attach to Bumer

Assembly with

screw

(652)

Ends

of Spnngs

hook into

small

holes in

bottom of BumerTubes

q\

7>'

- 4;-/

Attach Electrodeto
bottomof

Collector

Box with

screw

(264)

CollectorBox

Collector

Box Lip

mustbe

UNDER

edge

o{ Bumer,

FRONT
HOLE

12.

Maslerflame