Char-Broil MASTERFLAME 2 Assembly Manual With Use And Care

I

AChilr:'Brnil^

fiASTERFLAME*'

Assembly

Manual

with

Use and Care

/ffi\

{\-@Z))

w

This

Grill

is for

Outdoor Use Only

.

Read this manual

before cooking on

grill.

Failure to follow

all manufactures

instructions could

result in serious

personal

injury

and/or

property

damage.

.

Some

parts

may contain sharp edges

-

especially as noted

in the manual! Wear

protective

gloves

if necessary.

FOR

YOUR

SAFETY

1. Do not store

or use

gasoline

or other

flammable vapors

and liquids

in the

vicinity of this

or any other

appliance.

2. An

LP Tank not connected

for use

shall

not

be stored in the vicinity

of this

or any

other

appliance.

FOR YOUR

SAFETY

lf

you

smell

gas:

1.

Shut

off

gas

to the appliance.

2. Extinguish any

open flame.

3.

Open

lid.

4.

lf odor continues,

immediately

call

your

gas

supplier or

your

fire department.

Installation

Safety

Precautions

.

This

grill

is designec

for

r,:.- ,vith an

LP

(propaner

!as:t-.

using the regulatorlva ve es:r.rrtr v ,sr00 led

Do not

us: ,,, :'

any other fuel source inc:-,:

''l',=

r,.ir

lnropane or

ral-.a

gas)

systems

.

Gt-ill rnstallatron

must conforr v!

i-

- -: ,

.:

"

::

absence

with

National Fuel

Gas Code NFPA 51 ANSI

22231 or CAN/CGA-8149.2 Propane Installatron

Code

Handlrng an'i storage of LP cylindels

''-

-.:'

, -

'

', '-

- -

r

Gas Code NFPA/ANSI 58. Grill s

r.1

':'

..=

'

.

,'

recreational

vehicles and/or boats

.

All electrical accessories

(srii.

.:r',r:::

:

electr

'caliy

g

o.-ded

in

acco'rr

:

National Electrical Code, ANSI / NFPA 70

.

Electrical Code. CSA C221.

(eec

:" , = i,'

or fuel supp y hoses awarl

fr

ol anv

|^::

:.."a

:.

Assembler

or Consumer

.

Assembler,

Leave this manual

wlth the

glll

for

consumter

.

Consumer Retain this manual

for future reference

Call Grill Service

Center

for

Help

and

Pafts

.

lf

you

need help or warranty

parts

call 81-800-241-7548

or

send a FAX to 1 706-576

6355

Business hours

Open 24 hours

-

Seven days a

week

.

To order

non-warranty replacement

parts

or buy

accessorres

(grill

cover cleaners,

parnil

call1 800 993

2677

or

send a FAX

to 1-706 565 2121

.

Please know

your

Model number

Date of Purchase and

Carton

Label

number

prior

to calling

ldentifying

Grill

Model

.Fourth

digitof model number found

on iabel outsrde

of

grill

box

or on

yellow

reference sheet rnside

the box Example

463(7)985 representing

a 7000 model

grill

Safety Symbols

.

The

sylrbois J,-.1 roxes sn:,\'- c: ,',

headrng means ReaC alo

fr

o,^,

:

throughout the manual

.

WARNING: Be

alert to the

possibility

of serious bodrly

inlury

if

the

instrLrctions

are

not followed. Be

sure to

read

and carefully

follow

all of the

messages

A

GAUTION

CAUTI0N:

Indicates

a

potent

a v

r?ZOr'ior,s

9tu3t,

which, if not

avoided

nray

:es.:

'

-

".' :'-c,fer*

iniurv.

DANGER: Indicates

ar

nrli.r nently

haza'l:-s

s:-:...^'

which if

not

avoided

ur resrr

t

lr

Cea:" :'

se-:-s

Injury

Warranty Information

SerialNumber
Model

Number

Date

Purchased

Carton Label#

GG

'.J;:1eri.r-

e

Warning

.......,...2

lntroduction

and Safety

...........2

Contents

....

. .3

3

Assembly

4-25

UseandCare.......

....26-31

Troubleshooting..........

.........32

Grilling Chart

33

Food

Safety

34

Recipes

34-37

Warranty

38

.

You mav wish to fili the

LP

Tank

prior

to beginning

assembly

.

l lecessary tools

for

assembly

of

your grill

include

screwdrivers

(fiathead

and Phillips@)

hammer

pliers

and

adlustable

wrench a 3/B and 7/16' nLrt

driver would be ideal

Hardware

is shown actual size with a key

number to identify il

ll/hen assembly is

completed

you

may have

extra hardware

ihts

is lorn:l as

hardware

bags

are used on more

then one

()t

S zl ard type of hardware

used in assembly

may vary

nrt w

iri,t

afiect

grril

nlegrrty

performance

or assembly

Perform

only the

Step

Nurnbers

shown on

the

chart to complete

assembly

of

your

grill,

7

WHY?,.. This

manual rs

generic

illustrating

the

assembly

process

for

all

features included in

our

orill

line.

i) Char-Brnil

Reference

Sheet /

Model 1231234

rarlar

I af ! lfr :llrp frmhcr: s\r.wf

rf

ih

.,

:

rr.trl

..\

t

:]

I

I

'

:

I

1

I

,

,

?_

.:

a

a

a

_.-)

-

-

-

-

-

-

652

ffi

\#,

208

:1

:-2

377

61 09

Use3o3v.<-a-

\'"\9

\,_--

Use377-/z\

\

'-"4)

\_:_,

NOTE:

lf

your

grill

has

four

5586 caster

sockets,

use 652

screw

in

bottom

hole

after

installing

socket.

303

s586

One

bolt

on ngi.ts

oe

:!

./c

2

^

RailwithLabels

*\

,E

4 . Masterflame

Sloton

Left

ffTilsf

One

bolt

only

on

rightside

303

0R

377

-

-

-

-

-

652

.=

:

379

/4f\

:

X:=

F=

-:=

l.=
t=:=

t'1
E:=

:

l:=

r----1

t-

?1

303

@

208

at

Use

303

303
oR.
377

\"t

ti

NOTE:

lf

your

grill

has

four

5586

caster

sockets,

use

652

screw

in

bottom

hole

afterinstalling

socket.

Use

RailwithoutLabels

Use

377

Masterflame

.

5

re

6515

642 0R 643
(ilfeatured)

NOTE: lf

yourgdll

has4casters,

install

642

or 643 only.

WmdPanelSlats

WoodPanel
Channels

e

'l

',-/,

.'..'t

':

'4

675

s

---­552 halfway

into 2nd

_//-

and 6th hole

from toP

#f

.

5r)

.o)

'lrl
,1,,1

CFf.rIfl

r*t1

L*,,,

?f,,

,

fr:

( |

lth r',i

Fixed

Panel

A Fully tighten after Console

is attached

Repeat for top Fixed Panel

/

;-:..

:

,

i

.\

r,,,1

I

t\,i,

',1

F'

'

.-'"/

I

K

halfway in)

Masterf

ame . 7

=-:'.ii-

^......

'i

..-,:'iri,'--

'1.

.''

""'

- t

657

at'

\

\

\

Shelf

Assembly

Maximum

load

for Front

Shelf

rs 10lbs

..1.o,

i)

P-

t.
'.

t

Consote

ro!ver rests

nn e:ci nn Ro:t

A Please

Note

lf

your

grill

has

a fixed

panel,

ful

y

tighten

screws

atthts

ttme.

A

Use

soap

and water

to clean

console

Do

nol

-se

citrisol

or abrasive

cleaners.

652

lf

yourCasting

Seat

has two

holes,

attach Console

to

2nd

hole.

\q

652

,

,'a

'\

,\

\

\

\

.

'/:.:.

"

,:.

"..

-

.

{br i

li

:a-

lvay?

\--,,,

""

B

.

Masterf ame

-:'

i

:

:l

:r

li

:-r1

379

.

,-,1_,

Valveopeni

Backof Grill

'{'&

a

OR

.*

o\f

,

\

('r

'q.

'

I

ay't

.

..,,

.,:..

Valve/Hose/Regulatorfor

gril

I

with Sideburner

t

l"

-.<

AD^

fr,

/'t

(3r,.t

n--

324

.'F

,-'

tt'

,

't'a.l..

'\

-

'1

o'"t"'

t,

,,,.a

""

"

:;

"-

ri

rrr.

iri

656

')-

Gnll Bottom attachestomiddle

hole on Casting Seat

")

'''il,.,..""

.f

.

Masterf ame . 9

7Ft

t-;,
A VERY

IMPORTANT:

Bumertubes

must

pass

through

holes in

grill

bottom

and

engagevalve

attachedto

console

A

The

spnngs keep

bumer tubes

and valves

engaged

and mustbe

attached

conectly.

BumerAssembly

ftT|FST

Bnquet

Grate

Holding BumerAssemblyand

Bnquet

Grate

together,

place

into Grill Bottom

\

./t -r"r /-'-"

f

\eS

re

*€4ry

Do notattach

spring

yet

10.

Masterflame

VERY IMPORTANT:

Bumertubes must

pass

through holes in

grill

bottom

and engagevalve attachedto console

A The spnngs keep bumer tubes and valves

engaged and must be attached conectly.

BumerAssembly

Do

notattach spring

yet

Maslerflame . 11

/-

lJ

-\

-

Y-

-

652

€

264

Attach Electrodeto

botttomof

Collector

Box

with screw

(264)

GETEEEI

Attach

lgnitorWire

to Electrode

lgnitorWire

ln Back Hole attach to

Bumer

Assembly with screw

(652)

{

652

Endsof

Spnngs hook into small

holes in bottom

of BumerTubes

CollectorBox

Collector Box

Lto must be

UNDER edge

of Bumer,

z

g

r_!|

]

a

v

652

'€

264

(<\

FCITNr'r

f;^ N ./

ttlt

--=-t

­_.2

Attach lgnitorWire

acA

zoa

1_

:

toElectrOde

g

vgfi

J

-

Electode

i

W f-

lonitorwire

Y

ln Front

Hole attach to Bumer

Assembly with

screw

(652)

Ends

of Spnngs

hook into

small

holes in

bottom of BumerTubes

q\

7>'

- 4;-/

Attach Electrodeto
bottomof

Collector

Box with

screw

(264)

CollectorBox

Collector

Box Lip

mustbe

UNDER

edge

o{ Bumer,

FRONT
HOLE

12.

Maslerflame

Drip VapoRlSER

\

\

\

;"

3n

t.-, t.t..-......

l.

386

1

\,

'l'-

,

-\\

.

\

rl )

.),'

,

,/.'.

208

tr

il

wtJ

HF

t] tE
fl

H

t,
t.1

fr

FJ

ti

r\

37

\

208

I

I

I

I

I

I

l

.:.

>

.L

?

.|?l

al

208

€r

,p*j

l

rrroR 386

Shelf Slat

g

t

I'

t

I

'\

.i,

Shelf Slat

/'/

')

i.

-.'""

-'t

,

*

\

t

',dP

$0.

-

.

Top

Two

OuterHoles

A Repeat rf

Left Leg has

Shelf Slats

A Maximum load for

Side Shelf is 15lbs

Masterf

ame

.

13

OR

756 0R

757

lf

grill

has a sideburner

attach

shelf on

rtght stde

Maximum loadforside
shelf rs 15lbs

Use soap

and water

to

clean

plastic

shelves.

Do

not use citrisol

or

abrasive cleaners.

,J,

756

757

g

T

g

I

T

g

H

.H,

?

E
E

g

\21'

1'-l

\_-/

E
E

E
E
E

rI-

T

fl

B

:'

T

E

E

c

i5a

la

-57

lsthole

-e
r^..-z3rd

hote

\-i

,uu-E'

g

'14

.

\,4asterf ame

ED

i

3096

'tx'/

_.&

/-"

I nnn Plrto

I

df€z

...

\ ,.-/

Wing

Nut

Logo Plate

I

I

--t

.*4'I

..f

@'
I

.u,

..*'

P'f'

\

4

i!

\

I

\

\

I

Wing

Nut

\

\

\

3096

Heat

lndicator

En

A Repeat

if Left Side has a Side Handle

/

\

.r,'-

\

j".rl

-.
,/.i;

208

'.''11

l

208

\

\

..t

.

's

A Do not overtjghten

nutorbend

Brackel

\

I

I

Side

Handle

,)

,/'

eraclr{

q

\

208

r5>5tt

302

\ _{,-:-_

-

.....

'::::::l

,,

-:

._ a

a'.

a.l

iii;

208

rr\l

,,:].

v.

l.-

*,

.Ar-

418

.;/"

+-

208

208

A

GAUTION

t

.

High

glass

temperatures

for an

extended

perlod

of

time

weakens lhe

g

ass and

can

cause it to shatter

unexpectedlv

V--.-

-4,.

Preventgrease

fires by

cleaning

grill

of

accumulated

grease

after each

rse

When operating

grill

on high

watch carefully

for

grease

fire lf fire

occurs trrn off

grill.

Clean

grease

from

grill

after fire

has burned

out and

grill

is

cool

lmportant: Use

and Care

of Glass

.

lf the

glass

becomes

scratched

or

chiooed

it creates

a weakness

in the

glass

which

can cause

breakage

when

heated.

Clean

glass

with a mild

soap solution

or

professional

grill

window

cleaner

and a

soft scrub

pad.

DO

NOT use blades

or

abrasives.

Do not

clean

glass

when

HOT.

Do

not operate

grill

in the rain,

near

a

pool

or

whenever

hot

glass

can be

splashed

with water

or liquid

lf

grillhas

Heat Indicator

place

on

Upper

Right

cornerof Glass

Shott

A Short

Tabs

fit dow^

^s,oe

:^e

edgesof windowooen

-t

-se

slight

pressure

to f u

ly

seat :-e

Brackets

Tabs on

W ndow BracKets

ce'c

nnmnlotolv 2rn nri nnar on-

- -

^{

UU

Prgtgly

olvu u

|

'L

uuutr> .,

rrrinr]nrrr nnonrnn

rY,, ,uv vv

vyv ,

Y

(-

Sl.ort

-

fi"Jrrrffn

J6

.

Maslerflame

\

A

SwingAways will keep food warm,

while keeping it

wayfrom

flames.

Do not use SwingAwayforcooking

meats or heavyfood rtems.

A

Pivot

and

leg

wires must

run

underneath

SwingAway surface.

A Grill liddesign mayvaryfrom modelto model, but

SwingAways will assemble the same way on each
desrgn.

SwingAway

Legs snap into loops on
Bottom

SwingAway

.:i

tt''

Pivot

and Leg Wires

./

and Leg

Wires

Pivot

A SwingAway's will keep food warm, while keeping it way from

{lames. Do

not use SwingAway for cooking meats or heavy food items.
A Pivot and leg wires must run underneath SwingAway surface.
A

Grillliddesign mayvaryfrom modelto model, but SwingAwayswill

assemble

the same wav on each desion.

,1'

Top

SwingAway

r ."'.

\

,,r:'

-,

,

il.,,l:tt:

.,,'.

,-'

"''

.

;i-,'"...,..,.',."-'

.

'

-':'"' '

r\:i

SwingAway

\

PrvotWire

\,

I
I

Leg

.,

,

it

Wires that form legs on both
Topand Bottom

SwingAways must run
underneath warming rack

surfaces

'1

t"

.

/t

3ottom

Maslerflame

.

17

OR

.-4..

379

,iit,,"-

\

')\'

i

:\

/.

'

208

662

664

663

208

I

Itr,

,&./f

t

?70

.:.2''

"'"

s,

S deburner

./ aoay

a\

&t\

\

\

662

0R

663

664

\

l'e

,)

Towel Bar

/

OR
Condiment

Basket

(if

featured)

':r

:, :r

"

Rurinn Grrrl

\ Sideh rrner R.: - r ot

\

'*"""

Tn0unts

rr.ls

oe

S:ec,'-e.3cov

208

652

rT*TI

(@.,

€

'

.+f.

olt'"

"

utl

-

".r,t

"

.

"i{j'''

ii''1

'

I

I

652

trq

i;Tlf'r

i

I

I

A

Do not tiqhten

208 attn s :

-e

gI

A Valve

opening must engage Burner Tube before

Sideburner Grate

EIEEI

'

tightening 361.
Tighten 208 on threaded stud of Burner,

Knob

locks

in off

position

Checkvalvefunction by

pushing

knob inward You should feel a spdng
tension againstthe knob lf knobdoes notspring back
to original

position

when released, replace valve. Call

1

-800 -241 -7

548 f or assi stance
Maximum load for Sideburner is 10 lbs.
Use soap and water to clean Sideburner. Do not use

citrisol orabrasive cleaners.

Burner Tube on
Srdeburner Burner

361

Basket

0R

-/

TowelBar

/

(if

featured)

Knob

Cjr{rfi{ril

\

A

A

Valve Opening

\

|?EFrI]l

sideburner Varve

OR

OR

386

303 0R 377

'\\

,

'/:"'

208

s^ll

/'

il

WoodSlat

208

\-,

Condiment

CondimentBas *"t

/

OR
Towel Bar
(if

featured)

386 0R

714

19

A Note

proper

valve opening-to-burner tube

Masterf

ame

E..--

303 oR

377

c{tTt?T[r,r

E

-/

Sideburner Frame

/

Sideburner

X

Body

)'

Tool Holder

-

Brackets
(rf

featured)

361

i,iORi

756

757

t\

.l

I

211

i.

'*

/)

r-,

208

I

3n

303

211

,1

',.t

I

VJ.

1.
I

L

756

i1-

oR

STIIk-fit

g

ts7

361

696

'

208

Burner Tube

on

Sideburner

Burner

,q)

it

g

I

t

+

\

q.dtg

,'"...-

Attach

SideburnerValve

and

"'

Bracket

with

screw 696

I

GnfllTlt

\

ur,u.

\l

\

,;F*!

Thread 361

halfway

into Sideburner

Valve,

place

in

slot on right

rt== -=-= =
^^^-^^---a

!J-g : I

20

.

Maslerflame

361

Bracket

I

I

-/

Sideburner

Grate

;'

1-

rgnrror

Knob

I

I

I

5r/\

lu.

.Jt

tK'-_

"r'

'/

t1

--­Z:Z

':7)

TI'

A

When installing

lgnitor

do not

push

on

button This

may

cause

a

minor shock,

A Sideburner

electrode

wire must

be

connected

to lgnitor

for

grrll

and Sideburner

to ignite

A ignitor

Wire(s)

must-not come

into

contact

with

grill

bottom

A

Knobs lock

in off

position.

Check

valve

function

by

pushing

knobs inward

You

should feel

a

spring tension

against

knobs

lf

knobs

do not spring

back

to original

position

when

released,

replace

valve

Call Grill

Service

Center at

1-800-241-1549

t

vou

reoutre

assrstance.

>rc( |

,t.

I

lnsert

Tank

Wire into Left

Legs and

rotate rnward

1
2
3

\

gnitorWire

.9

Long

Sideburner I

gnitor

Wire

(may

have

Flat or Round

connector)

r''.

':'q./?'

J--

"

oR

I

{'

,/?/

1".

G-.

;;:,{.,

N/as1erflame.21

A

LP

gas

tank

should

be

filled

at this time

to

a maximum

of

B0%

fill

level

with LP

gas

before

attaching

to cart.

A

Curved

portion

of tank

wire should

be to inside

of

tank

collar

REIVEMBER.

Tank

collar

opening

must

face

to front

of cart

once

tank

is

attached

\ ,

/7\

"tl

LP Gas

Tank

//

'

\

/\
\/

\

---,,,

\

Location

of bottom

ring

on LP

Gas

Tank

l':ti..:...

i,i'..,\

\

\

Remove

Packing

from

around

tank

Notches

22.lvlasterflare

qn

Conne

cting

the

Regulator

to the

Lp

Tank

1 Turn

all

control

knobs

includinq

sideburner

in

the

OFF

position

2. Turn

LP

tank

hand

wheel

(Figure

A)

clockwise

to

a full

stop

3.

Remove

the

protective

cap from

the

Lp

tank valve.

Always

use cap

and

strap

supp[ed

with

valve.

Do not

use

(Figure

D) POL

transport ptug

(plastic part

with

external

threads).

4

Hold

regulator,

insert

nipple (Figure

B)

into

Lp tank

valve.

rVipp/e

must he

centered

in

Lp tank

vatve.

Hand

tighten

coupling

nut,

hotding

regulator

in

a

straight

line

(Figure

C)

with

Lp tank

yalye

so as

not

to

cross

thread

the

connection.

5

Turn

the coupling

nut

clockwise

to

tighten

to

a full solid

stop

The

regulatorwill

seal

on

the

back-check

feature

in

Lp tank

valve,

resulting

in

some resistance.

An

additional

one-

half

to three

quarters

turn

is required

to complete

connection.

Tighten

by hand

only

-

do

not use

tools.

NOTE:

lf

you

cannot

complete

connection,

disconnect

regulator

and repeat

steps

4 and

5. lf

you

are still

unable

to

complete

the

connection,

do

not

use

this

regulator!

6 Follow

'Leak

Test"

instructions

Cf

uloCKWlSe

---­OPD

Hand

Wheel

,.>

Type

1 ouilet

with

thread

on

outside

Safety

Relief

Valve

Nipple

has

to be

,^r'/

Strap

and

,-:-i

.t'

"r:rr*,

-:,,

/

''

\-

\

Coupli

centered

into

the

-

LP tank

valve

-\\\

Hold

coupling

nut

and regulator

as

shown

for

proper

connection

to

LP

tank valve

,

-:----------­Kegutator

Do

not

usethis

POL

transport plug

.

Do not

insert

any foreign

objects

into

the

valve

ouilet.

you

mav

damage

the

valve

and cause

a leak.

Leaking

propane

may result

in

explosion,

fire,

sever

personal

injury,

or death.

.

Never

attempt

to attach

this

gnll

to

the self-contained

Lp

gas

system

of

a camper

trailer

or

motor home.

lVasterf

ame

.

23

ng

Nut

Leak

Test

For

your

safety

.

Leak

test

must

be

repeated

each

time LP

tank

is connected

or

reconnected

During

leak

test

keep

grill

away

from

open

flames

or sparks

.

Do

not

smoke

during

leak test.

Do

not

use an

open

flame

to

check

for

gas

leaks

Grill must

be leak

checked

outdoors

in

well-ventilated

area,

Away

from

ignitron

sources

such

as

gas

fired

or

active

electrical

appliances.

Never

remove

opening

at end

of valve

(A)

To

leak

test

your

grill:

Use

a

clean

paint

brush

and

50/50

soap

and

water

solutton.

Use

mild

soap

and

water.

A

Do not

use

household

cleaning

agents.

Damage

to

gas

tratn

components

can

result,

1.

Turn

control

knobs

to

OFF.

2.

Be

sure

regulator

is tightly

connected

to

LP

tank

3. Completely

open

LP

tank

valve

by

turning

hand

wheel

counter

clockwise

lf

you

hear

a rushtng

sound,

turn

gas

off

immediately

There

is

a maior

leak at

the

connection

Correct

before

Preceding

4.

Brush

soapy

solution

onto

following

connecttons:

.

LP

tank

valve

(1)

including

threaded

portion

into

LP

tank

'

.

Regulator

fitting,

face

at crimps

and

vent

hole

(2)

.

Hose

(3)

and

all connections

.

All LP

tank

welds

(A)

(LP

tank

collar,

middle,

and

bottom)

.

Valve

(5)

behind

Console

.

Valve

on

Sideburner

AssemblY

(6)

(if

featured)

5.

"lf growing" bubbles

appear,

there

is

a

leak

Close

LP

tank

valve

immediately

Retighten

connections

and

repeat

leak

.test

procedures lf

leaks

cannot

be

stopped

replace

parts

Order

new

parts

by

giving

the

serial

model

number

and

name

of

items

needed

to

the

Grill

Service

Center

at 81-800-241-7548.

6.

Always

close

LP

tank

valve

after

performing

leak

test

by

turning

hand

wheel

clockwise

o.

-o

o

o

o

LF Tank

and.Regulator

w!tl1

Sidebumer

connecti6n

'

:i

'

. "''

:

":'

'.

Regu'lator

Withotl

.Sidebu

rner

con

nectibn

.

Do

not

use

grill

until

leak

checked.

.

lf leak

is

detected

at

any

time,

STOP

and

correct

before

using

grill

further.

.

ff

you

cannot

stop

a

gas

leak,

immediately

close

LP

tank

valve

and

call

LP

gas

supplier

or

your fire

department!

Opening

at

end

24.

Masterflarn-e

@

Do not layer

GI

Perform

the

"Burner

Flame

Check" in

the Use

and Care section,

A Let

grill

cool

before

placing

briquets or

lava rock,

or stack lava rock...just enough

to cover

f ire

grate

surface

Place 16 briquets Do

not layer or

stack

justenough

to cover fire

grate

surface.

A Do not let briquets cover burner

port

holes

Fire Grate Rest

Fire Grate

Place the Cooking

Grate that came

with

your grill

on the Grate Rests

Grate Rest

\

\

\ '.r'

\ I.

-\

'\

I

.l'

r.

4

GO

Use an empty soup can to hang from

the Grease Clip.

NOTE Viewfrom back of

grill

,4./

Grease Clip

Masterflame.25

.

NEVER

attempt

to light

burner

with lid

closed.

A

buildup

of non-ignited

gas

inside

of closed

grill

is

hazardous.

.

Never

operate

grill

with

LP

tank out of

correct

position

specified

in Assembly

Instructions.

.

Always

close LP

tank valve

and remove

coupling

nut

before moving

LP tank

from specified

operating

position.

Safety

Tips

lf

you

have

a

grill problem

see the

Troubleshooting

sectton.

Before

opening

LP tank

valve, check

the

coupling

nut for

tightness.
When

grill

is not

in use,

turn off

all control

knobs and LP

tank

valve,

A Never

move

grill

while

in operation

or still

hot

Use

long-handled

barbecue

utensils

to avoid burns

and

splatters

lVaximum

load

for sideburner

and

front shelf

is 10 lb

A

Maximum

load

for

side shelf

is 15

lb

l,

A soup

can must

be attached

to

grease

cllp and emptied

after

each

use, Do

not

remove

soup can

until

grill

has

completely

cooled

A

lf

you

notice

grease

or

other

hot material

dripping

from

grill

onto

valve,

hose

or regulator

turn

off

gas

supply

at once

Determine

the cause,

correct,

and

clean valve,

n0se and

regulator

before

continuing

Perform

a leak

test

A

The regulator

may make

a humming

or whistling

notse

during operation

This

will not affect

safety

or use of

grill

Before

Your

First Cookout

.

Light

burners,

check

to

make sure

they are

lit close the

lid

and warm

up

grill

on

HIGH for

15 minutes

Curing

of

paint

and

parts

will

produce

an

odor only

on first lighting.

lgnitor

Lighting

For Mastertlame,

FLAVORMASTER

and

Lava

Rock Grills

Do not

lean

over

grill

while

lighting

1. Open

lid.

Turn on

gas

at LP

tank

2.

Turn one

knob to

{

IGNITE

3 Push

lGNlT0R

button

rapidlv

lo

l.l 3e sure

burner lights

and stays

lit

4 Turn

other

knob

to

X lGllrE tc

rgntother stde.

5

lf IGNITOR

does

not

work

fo

icw match lighting

instructions

After Lighting

Turn

knobs

to HIGH

for warm-up,

For safe

use of

your

grill:

.

Do not

let children

operate or

play

near

grill

.

Keep

grill

area

clear and

free from

materials

that burn.

.

Do

not block

holes in bottom

or back

of

grill.

.

Check burner

flames

regularly

.

Use

grill

only in well-ventilated

space

NEVER

use in

enclosed

space

such as carport,

garage.

porch,

covered

patio,

or under

a surface

that can catch

fire

.

Use

grill

at

least3 ft.

from any wall

or surface,

Maintain

'10

ft

clearance

to oblects

that can

catch fire or

sources

of

ignition

such as

pilot

lights

live electrical

appltances

etc

.

Do not

use charcoal

in a

gas grill

,t%

"'--'$"

ACAUTION

.

Grill is

for residential

use

only. Do

not use

for

commercial

cooking.

A

CAUTION

.

Putting

out

grease

fires

by closing

the

lid is not

possible.

Grills

are well

ventilated

for

safety reasons.

.

Do

not

use water

on

a

grease

fire. Personal

injury

may

result.

lf

a

grease

fire

develops

turn knobs

and LP

tank off.

.

Do not

leave

grill

unattended

while

preheating

or

burning

off on

high. lf

grill

has

not been

regularly

cleaned

a

grease

fire

can occur

that

may damage

the

product.

26

.

Masterf ane

Match

Lighting

A

Do not lean

over

grill

while lighting.

'1

Open lid.

Turn on

gas

at LP

tank

2.

Place lit

match into match

lighting

hole from outside

grill

bottom

(as

shown)

3 Push

in and turn

RIGHT knob to{

tCNttf.

Be sure

burner

lights

and stays

lit

4 Light

left burner by

pushing

LEFT

knob in and

turning to

Y

TGNITE

6000,

7000, 8000 and

9000 Model

grills

have

match lighting

hole in bottom

5000

Model

grills

have match lighting

hole on RIGHT

side of

grill

bottom

lgnitor Lighting

The Sideburner

1 Turn

gas

on at LP tank

2.

Push in and

turn knob to HIGH

3 Push IGNITOR

button

rapidly to light

Be sure burner

lights

and

stays lit

Match Lighting
1 Turn

gas

on at LP tank

2 To light

use any

hole on sideburner

Push in and

turn knob to HIGH

Be

sure burner

ltghts and stays

lit.

Burner

Flame Check

.

Light burner,

rotate knobs

from HIGH

to LOW. You

should see

a smaller flame

in LOW

position

than seen

on HIGH Always

check

flame

prior

to each

use Perform

flame check

for

sideburner

(if

equipped)

lf only low

flame is seen

refer

to

"Sudden

drop

or

low flame"

in the

Troubleshooting

section

Turning Grill

Off

.

Turn

all knobs

to OFF

position.

Turn LP

tank hand wheel

clockwise

to

a full stop.

lgnitor Gheck
.

Turn

gas

off

at LP

tank. Press

ignitor

button rapidly

Click'

should

be heard

and spark

seen each

time between

collector

box

or burner

and electrode

See

Troubleshooting

if no click

or spark.

Valve Check
.

lmportant:

Make

sure

gas

is OFF at LP

tank before

checking

valves

Knobs lock

in OFF

position

To check

valves, first

push

in knobs

and release,

knobs should spring

back. lf

knobs do

not spring

back, replace

valve assembly

before

using

grill.

Turn

knobs to LOW

position

then turn back

to 0FF

position

Valves

should

turn smoothly

HoseCheck

.

Before each

use,

check to see

if hoses are

cut or worn,

Replace damaged

hoses

before

using

grill.

Use

only valve/

hosehegulator

specified

by

manufacturer

LP

Tank Filling

.

Use

only licensed

and

experienced

dealers

LP

tank must

be

purged

before filling

to maintain

gas

odor

Dealer should

NEVER

fill LP tank

more than 80%

of LP tank

volume,

Weight

of

propane

in tank will

vary by temperature

A

frosty regulator

indicates

gas

overfill.

lmmediately

close LP

tank valve

and call

local LP

qas

dealer for

assistance,

Do not

release liquid

propane

(LP) gas

into the

atmosphere,

This

is a hazardous

practice

To remove

gas

from LP tank

contact

an LP dealer or

call a

local

fire department

for

assistance

Check the telephone

directory

under

"Gas

companies"

for nearest certified LP

0eaters,
LP

tank Exchange:

You

may choose

to replace

your

empty LP

tank

through an

exchange

service, Use

only those reputable

exchange

companies

that inspect,

precision

fill test and

certify their

cylinders

Exchange

for OPD safety

feature

equipped

tank

as described

in LP Tank

Always

keep LP tank

in upright

position

during

use, transit or

storage,

.

lf burner

does not

light turn knob(s)

to OFF,

wait 5

minutes,

try again.

Nlasterfiame.2T

.

NEVER

store a spare LP

tank

under or near

grill

or in

enclosed areas.

.

An

overfilled spare LP tank is hazardous due to

possible gas

released

from the

safe$ relief valve.

The

safety relief valve on a LP tank

could

activate

releasing

gas

and causing a fire.

.

lf

you

see, smell or hear

the sound of escaping

gas,

immediately

get

away

from the

LP

tank/grill and call

your

fire department.

.

All spare LP

tanks must have safety caps installed on

the LP

tank outlet.

LP Tank

Removal, Transport

And

Storage

.

Turn

OFF all control knobs

and LP tank valve Turn coupling

nut counter

clockwise by hand

only

-

do not use tools to

drsconnect.

Lift LP

tank wire upward off of LP tank collar lift

LP tank

up and off of support bracket. Install

safety cap onto

LP tank valve

Always use cap

and strap supplied with valve.

Failure

to use

safety cap as directed may result in

serious

personal

injury

and/or

property

damage.

LP

Te

Valve

Retainer
Strap

A

disconnected

LP tank

in storage or being

transported must

have

a safety cap

installed

(as

shown) An LP tank must not

be

stored

in a building,

garage

or any other enclosed

area. Never

leave

a LP

tank inside

a vehicle which may become

over-

heated

by

the sun.

.

Do

not store LP

tank in

an arca where children

play

LP

Tank

(LP

Gas

Supply Cylinder)

.

The LP

tank used with

your grill

must meet the

following

requirements.

.

Purchase

LP tanks

only with these required measurements:

'12"(30Scm)

(diameter)x'18"(457

cm)

(tall)with

20lb,

(9

kg.) capacity

maximum,

28

.

Masterflame

Be

conskucted and marked in accordance

with

specifications for LP tank of the U,S Department

of

Transportation

(DOT)

or for Canada,

Transport Canada

(TC)

See

LP

tank collar for marking

LP tank valve must

have:

.

Type 1 outlet compatible with regulator or

grill

.

Safety

relief valve.

a-)

.

ULlistedOverfillProtectionDevice(OPD)

This

/ --.. \

OPDsafetyfeatureisidentifiedbyaunique

,-Z

(

Cl

, \

tnangular hand wheel.

Use

only

tanks

\,

\--'l

)

equipped witr

this

gpe

of valve.

)ff"rY..,

Supply system must be arranged for vapor withdrawal and
include collar to orotect LP tank valve.

LP

(Liquefied

Petroleum

Gas)

.

ls

nontoxic, odorless and colorless when

produced

For

Your

Safe$, LP

gas

has been

given

an odor

(similar

to rotten

cabbage)

so that it can be smelled.

.

LP

gas

is very explosive when mixed with correct amounts of

dil.

General GrillCleaning
.

Do

not mistake brown and

black accumulation of

grease

and

smoke for

paint

Interiors of

gas grills

are not

painted

at the

factory

(and

should never be

painted).

Apply a

strong

solution

of

detergent

and water

or

use

a

grill

cleaner with

scrub brush

to

insides of

grill

lid and bottom.

Rinse

and

allow to

completely

air dry Do

not apply a caustic

grill/oven

cleaner to

painted

surfaces.

Plated

wire

grate(s):

wash

grate(s)

and drip vaporiser bar

with concentrated

grill

cleaner or use

soap and water

solution.

Dry thoroughly

and store indoors between cookouts.

Plastic

side shelf: wash

with warm soapy water and wipe

dry, A

Do not use

citrisol, abrasive

cleaners, degreasers or

a

concentrated

grill

cleaner

on

plasttc

side

shelf.

Damage

to

and failure

of shelf can

result.

Porcelain

grate(s):

because

of

glass-like

composition, most

residue can be

wiped away with

baking soda/water solution

or specially

formulated

cleaner. Use

nonabrasive scouring

powder

for

stubborn

stains

Briquet

and Fire

grates:

will

eventually decompose and

weaken

with use.

Remove

grate

from

grill

and tap to loosen

any

scaling. Brush

grate

vigorously

with a wire brush to

remove

any additional

scaling,

rust or restdue.

1

2
3

A

a

5
6

Cleani n g Masterflame

0r

FLAVORMASTER

Burner

Assembly

Tum

gas

off

at control

knobs

and

LP tank.

Remove

cooking

grate

and

drip vaporiser

bar,

Discard briquets

before removing

burner and

briquet

grate.

Remove

can from

grease

clip

Beneath

console disconnect

short ignitor

wire

from ignitor

(A)

Remove

screw holding

collector

box

(B)

Note

wlrich

hole on

collector

box used

for attaching

to burner,

Remove

collector

box, clean

ceramic

portron

of electrode

with rubbinq

alcohol

and

cloth

Under console

disengage

burner

springs from

burner

tubes

(C)

Do not remove

springs

from valve.

Remove

burner holding

briquet

grate

and burner

together,

slide backwards

lift

up and out

of

grill

(D)

Separate

burner

and

briquet

grate

Remove scale

from briquet

grate,

replace

if necessary.
Clean outside of

burner wth

soao and

water r

clogged holes

with a thin

wire Shake

out excess

\

\

-

.

water

and examine holes.

Due to

normal wear

\ \-r-

and corrosion

some holes

may become

enlarged

\\

\1,,

lf any

large cracks or

holes are

found replace

burner,

\

ti

lf

grill

is to be stored

coat burner

lightly

with

cooking oil

Wrap in

protective

cover

to

keep

_aa

11.

insects

out lf not storing

grrll,

hold

briquet

grate

and burner

together, angle

into

grill

bottom

(D)

Valve openings

must

fit inside burner

tubes.

After cleaning,

insert wire and

electrode

into hole

in

grill

bottom

(A)i

Reattach collector

box to

burner

wth screw

(B).

Be sure

to use

conect hole.

Place ends

of springs into

holes on

undersides

of

burner tubes

as before

(C)

to secure

burner,

VERY IMPORTANT:

Bumer tubes

must

engage

valve openings

as shown

(E).

Note non-engagement

(F).

13

Reattach round connector

of ignitor

wire to

ignitor

14

Do not use

more than 16 new

briquets on

briquet

grate

around

burner.

Do

not

let briquets cover

burner holes,

15

Reposition

drip vaporiser bar

and cooking

grate(s)

Reattach

clean can to

grease

clip

16

Before cooking again on

grill,

follow

Burner Flame

Check.

I IITffi

Lay burner upside

down on flatsurface

rnsert

I

"]Iffi

\

garden

hose to

force water

through

tubes Make

\

(

_.. -

_

sure water

comes out of

all burner

holes

Open

\

/\

Vpa

Screw

Briquet
Grate

-

v

\=1

n

Collector

Box

Electrode

Burner

Burner

attached

to

Valve

-?

Round
end to
ign itor

10

4a

tL.

Spring

,h.

Masterflame

.

29

Cleaning

Lava Rock BurnerAssembly

1. Turn

gas

off at control knob(s) and LP

tank.

2. Remove

cooking

grate.

Discard

used lava rock, remove fire

?

4
5

grate.

Remove

scale fiom

fire

grate,

replace

grate

if
necessary,
Remove

can from

grease

clip.

Beneath

console

disconnect short ignitor wre

from ignitor

(A).

Remove screw

holding collector box

(B).

Note

which

hole on

collector box used

for attachinq to burner. Remove

collector

box,

clean ceramic

portion

of electrode wth

rubbing

alcohol and

cloth.

Under

console

disengage burner springs from

burner

tubes

(C).

Do not remove springs

from valve.

Slide burner

backwards, lift

up

and

out of

grill

(D).

Clean outside

of burner wth soap

and

water. Lay

burner upside down

on flat

surface,

insert

garden

hose to force water

through

tubes. Make

sure water comes out

of all burner

holes. Open

clogged holes

with

a thin wire Shake

out excess water

and

examine holes.

Due to normal wear

Collector Box

oT

Burner attached

to

Valve

\_l

Burner

Spring

Spring

Round end
to ignitor

and

corrosion

some holes may

become enlarged

lf any large

cracks or holes

are found replace burner

lf

grill

is to be stored,

coat burner lightly with

cooking

oil. Wrap in

protective

cover to keep

insects

out. lf not

storing

grill,

angle

burner

tubes

back into

grill

boftom

(D).

Valve

openings

must fit inside

burner tubes

After

cleaning,

insert wre and

eleckode into hole

in

grill

bottom

(A)

Reattach collector

box to burner

with

screw

(B).

Be sure

to use correct hole.

Place

ends of

springs into holes

on undersides

of burner

tubes

as before

(C)

to secure burner.

VERY

IMPORTANT:

Bumer tubes

must

engage

valve

openings

as shown

(E).

Note

non-engagement

(F).

Reattach

round

end of ignitor wire

to ignitor

a,

a,

10

11

tt Reposition

fire

grate

Place

lava rock onto fire

grate

(do

not

layer

or stack lava

rock - use

just

enough to

cover fire

grate

surface).

13

Reposition

cooking

grates

and reattach

clean can to

grease

clip

14

Before

cooking

again

on

grill

follow Burner

Flame Check.

30

.

Maslerflame

A

CAUTION

Clean

burner twice

a month when in

regular use,

Clean

burner

prior

to use after

storage, Spiders

and insects

like to

build nests in

burner tubes

(especially

during

colder

months)

These nests

can cause

flashback

(fire

in burner

tubes)

Typical

spider
webs inside
burner

*

*

Seasoning And

Using Cast lron

Cooking

Grates

Before

usrng cast

iron grates

wash

with dish washing

liquid

to

remove

a waxed

coatrng

used for

protection

in shipping

Rinse

with hot

water and

dry completely

Never allow

to drain

dry, or

wash in

a dishwasher.

Thts can cause

rusl and

cause food

to

have

a metalltc

lasle or discolor

foods After

drying

grates

coat

entire

surfaces with

a thin coat

of solid vegetable

shortening

Do

not

use salted fat

such as margarine

or

butter.

Place

grates

into

grill

grill

on HIGH

for 10 minutes.

Turn

control knobs

to medium,

close lid and

season for t

hour Turn

off all

control knobs.

Leave

grates

in

grill

to cool,

Your cast

iron

grates

are ready

to use.

You

may also

season cast iron

grates

in the

oven Follow

rnstructions

above to wash,

dry and

coatentire surface

with solid

vegetable

shortening

Put

grates

on top rack

of a clean

oven.

Place

aluminum foil on lower

oven rack

to catch

any drippings

Bake

in a 300 degree

oven for t

hours Turn

oven off, leave

grate(s)

in oven to cool

to room temperature.

lf ovenis

1o be

used

immediately

after seasonlng

use heat

resislanl barbecue

nrtts

or

pads

to remove

grates

from

oven while

HOT Place

qrates

on a

heat

resistant

surface

and allow

to cool to room

temperature,

Always

clean

grates

immediately

after each

use. Rinse

and

dry thoroughly.

lf there is

a lot of food

sticking to the

grates

clean

wrth

a steel wool

scouring

pad

Rinse well

with hotwater

and re-

season

in

grill

or oven

per

instructions

Prior

to storing

grease

very

lightly with

a solid vegetable

shortening

or

a vegetable cooking

spray

wipe dry with

a

paper

icwel

Store in a dry

place.

Cast iron

grates

will turn

black with

use. The

pores

of the iron

,l

be sealed

providing

a durable

coating

that helps to

prevent

':ods

from

sticking Grates

will further

season with

use Regular

appl cations

of a thin

coat of solid

vegetable shortenrng

or

,egetable

cooking spray

will improve

its resistance to

rust,

Cast iron

holds

heatwell

you

will not

need to use extremely

high cooking

temperatures when

grilling

A Do not drop

cast

iron

grates,

they will break

Repainting Your

Grill

.

After extended use and

exposure to weather,

paint

on

grill

may deteriorate or become

spotted Although

this detracts

from

grills

appearance,

it will not impair

its

performance,

.

To refinish

your grill

brush

outside of

grill

lid

and bottom

with

wire

brush and lightly sand with frne

grit

sandpaper

Sanding

allows new

paint

to adhere more

easily. Wash

grill

lid and

bottom

with soap and water

to remove dust and

grease

Do

not

use a

grill

cleaner on outside

of

grill.

Wipe

with vinegar

Refinish outsrde

with heat-resistant

paint,

Do not

paint

inside

of

grill

.CareOf

Wood

.

Wood items can be

sanded lightly with

fine

grit

sandpaper

Refinish

with stain,

paint

or water

sealant,

Storing

Your

Grill

.

Clean cooking

grate(s)

and discard

old briquets

or lava rock

.

Store in

dry

location.

.

When

LP tank is connected

to

grill

store

outdoors in

well-

ventilated snacc and

oUt

of reach of

Children.

.

Cover

grill

if

stored outdoors, Choose

from a variety

of

grill

covers

offered by Char-Broil

.

Store

grill

indoors 0NtY

if LP tank rs disconnected,

removed

from

grill

and

stored outdoors.

.

When removing

grill

from storage

follow Cleaning

Burner

Assembly

instructions before

starting

grill

Maslerfane

.

ll

Problem

Burner

will not

light using

ignitor.

Possible Cause

Wire(s) and/or

electrode covered

with

cooking

residue.

Electrode(s)

and burner

are wet.

Electrode(s)

cracked or

broken

"sparks

at

crack"
Wire(s)

is loose ordisconnected.

Wire rs shorting

(sparktng)between

ignitor

and electrode.
Bad electrode.

Prevention/Cure

Clean wire(s)

and/or

electrode with

rubbing

alcohol and clean

swab.
Wipe

drywith cloth

Replace

electrode(s)

Reconnect

wires or

replace electrode/wire

assembly..

Replace ignitorwire/electrode

assembly

Qonleno olontrnr{o

Burner(s)

will not match

light.

No

gas

f low.

Coupling

nut and

regulator not f ully

connected.

Obstruction of

gas

f low

Disengagement

of burner

to valve

ls

grill

assembled correctly?

Check

to see if

LPtank is empty

lf LPtank

is notempty,

referto

"Sudden

drop in

gas

flow"

Turn the

coupling nut

about one-half

to three

quarters

additional

turn

until solid stop.

Tighten

by hand only-do

not use tools

Clear

burner tubes.

Reengage

burner

and valve

Check

steps

n assembly

instructions.

Sudden

drop in

gas

flow

or

lowflame.

Out

of

gas

Excess

flow valve tripped

Check

for

gas

in LP tank

Turn off knobs

and LP tank

valve Wait 30

seconds and

light

grill

lf f lames are still

low turn

off knobs and

LP tank valve Disconnecl

regulator

Reconnect

regulator

and leak check.

Turn on LP tank

valve, wait

30 seconds

and then

llght

grill

Flames

blow out.

High orgusting

winds

Low on LP

gas.

Excess

f low valve

tripped.

Turn f ront

of

grill

to

face wind or

increase f

lame height

Ref ill LP

tank

Refer to

"Sudden

drop

in

gas

flow"

above

Flare-up.

Grease buildup.
Excessivefatin

meat.

Excessive

cooking temperatut

e

Clean

grill

Trim

fat from meat

before

grilling

Adjust

(lower)

temperature

accordt

ngly

Persistent

grease

fire.

Grease trapped

by food

buildup around

0urner

syslem.

Turn knobs

to OFF

Turn

gas

off at LP

tank Open lid

carefully

and let fire

burn oul. After

qrill

cools

remove

and clean all

parts.

Flashback...
({ire

rn burner

tube(s)

Burner

and/or burner

tubes are blocked.

Clean burner

and/or burner

tubes

Unable

to fill LP tank

Some dealers

have olderfill nozzles

with

worn threads

The worn

nozzles

don't have

enough

"bite"

to engage

the valve.

Try a

second LP

dealer

r::"._c

times

and

temperatures

may

vary

according

to

specific

recipes

cooking

conditions

or

barbecue

equipment

used

Take

.-=s:

ractors into

consideration

to

insure

best

resurts

riyou

use

the

iniirect

cooking

method

(indirectcooking

is

lighting

only

one

:-.^erandplacingfoodonoppositesideofcookinggrate)a||owmoregri||time

Please

note:

High

=

650

F0 /

Medium

=

450

F0 I

Low

=

300

F0

Food

Setting

Cooking

Time

Food

Setting

Cooking

Time

Seafood:
Steaks

1"

thick

Medium-Hot

Well

done:

10-15

min

Fillets

6-8

oz

Medium-Hot

B-'12

min

Shrimp

large

or

Low-Medium

B-12

min

jumbo

Medium

Medium-Hot

Med:

7-10

min.

Well

done:

'10-15

min

Rare:

3-6

min

Med:

6-9

min.

Well

done,

9-12

min

Rare.

18-22

min

Per

10,

I'Aed.

22-28

min,

Per
lb
Well

done:

28-32

min

per

lD

Venison

Steak

'1"

thick

Medrum

Rare

8-1U

mtn

Med:

'10-12

min

Burgers

1/2

Medium

il,ii,'

li_if

il,;

Roast

3-4

lbs.

Low

Medrum

Rare:

20-22

min

Per

lb

Med:

22-25

min

per

lD.

Pork
Chops

1/2'

Ribs

5-6

lbs

Roast

3-5

lbs

Medium

Well

done:

15-20

min

.

Low-Medium

Well

done:

45

90

min

Low-Medium

Well

done:

1B-23

min'

Per

lb

Ham

Steak

1/2

Medium-Hot

12'15

min

Ham

5 lb.

fully

Low-Medium

20

mtn

per

lb

cooked

Vegetables:

Wrap

vegetables

in

foil

Baking

potato,

whole

Onions,

whole

Tomatoes

half

Corn,

whole

Mushrooms

55-60

min

45

min.

30-40

min

35'45

mtn.

15-20

min

L amb

-'rnnq

1/2,,

Medium

6-1

2

min

Low

t

hr

15

min

to

t

hr

30

min

Low

40-60

min

Low-Med

18-20

min

Per

lb

'

Fnnd cefotrr ic a rro;y

ir1'1pe;[ant

part

of enjoying

the outdoor

cooking experience,

To keep food

safe from harmful

bacteria,

follow

these four

basic

steps:

-

Wash hands,

utensils, and

surfaces

with hot soapy

water

before and after

handling raw meat

and

poultry

-

Separate

raw meats

and

poultry

from ready-to-eatfoods

to

avoid cross contamination.

Use

a clean

platter

and utensils

when

removing

cooked foods

-

Cook

meat and

poultry

thoroughly

to

kill bacteria.

Use a thermometer

to ensure

proper

internal food

temperatures

-

Refrigerate

prepared

foods

and leftovers

promptly.

For

more information

call:

USDA

Meat and Poultry

Hotline

at 1-800-535-4555

In Washington,

DC

(202)

720-3333, 10:00

am-4:00

pm

EST

How

to

Tell if Meat

is

Grilled Thoroughly

'

Meat and

poultry

cooked

on a

grill

often browns

very faston

the

outside. Use a

meat thermometer

to be sure food

has reacned

a

safe internal

temperature,

and

cut into food

to check

for visual

signs of doneness,

'

Whole

poultry

should reach

1800 F;

breasts 170a

F. Juices

should run

clear and flesh

should notbe

pink

'

Hamburgers

made

of any

ground

meat

or

poultry

should reach

1600 F

and be brown in the

middle with

no

pink

juices.

Beef,

veal

and lamb

steaks roasts

and chops

can be

cooked

to 1450 F

All cuts of

pork

should reach 1600

F

'

NEVER

partially

grill

meat or

poultry

and

finish cooking

later.

Cook food completely

to destroy

harmful bacteria

'

When reheating

takeoutfoods

or fully

cooked meats

like hot

dogs,

grillto

1650

F or until

steaming hot

Italian

Burgers

Yield,

B Servings

.

Cooking

Time:

20 Minutes

.

Method,

Medium

Combine

spaghetti sauce

mix, tomato

paste,

and 1l4cup

of the

water. Add half of this

mixture to meatand

mix well.

Shape into

8

(1/2inch)

patties

Addremainingl12cup

of thewatertosauceandheatongrill,stirringuntil

thickened

Grill burgersovermedium

fire for 10-15

minutes. Turn

and

grill

until

nearly ready

Top

wrth cheese and

cook until cheese

starts to melt

Top with tomato

and

sprinkle

with

garlic

salt. serve

meat on French

bread

topped with

hot spaghetti sauce.

Savory Sirloin

Steak

Yield'

4-G Servings

.

Cooking Time,

15-25

Minutes

.

Method: lVledium-Hot

1

(1.5

oz.)

pkg

spaghetti

sauce mix

'1

(6

oz.) can tomato

paste

314 cup water

divided

2 lbs

lean

ground

beef

B thin

slices mozzarellatheese

114 cup Worcestershire

sauce

1

tbs minced

onion

2 tbs lemon

juice

2

tbs oil
1 tsp salt
1/2

tsp instant

minced

garlic

2 large tomatoes,

sliced

Garlic

salt

B slices French

bread

sliced,

buttered

and toasted

1

(3

lb ) sirloin

steak

2 tbs

steak sauce

2 tbs. butter

melted

1 tbs chopped

parsley

1 tsp

Worcestershire

Combine first 6 ingredients,

Pour

into

a heavy

plastic

bag and

add steak Marinate in

refrigerator 4 hours or

overnight, turning

occasionally

Remove

steaks from

marinade about

t hour

before

grilling.

Drain Place on

grill

over

hotfire Grill aboutB

to 12

minutes on each

side or to

desired degree

of doneness

Combine

remaining ingredients and spoon

over steak

before serving

Slice steak in

thin diagonal

slices

34. Maslerflame

Use

a

Wire Grill

Basket

to

grill

difficult

chicken,

fish, burgers,

steaks

and

shrimp

Cook

many

different

ttems

at the

same

ttme and

sa-e

rate by

flipping

them

all at

once, safely,

surely

Fish and

chicken

won

t

fall apart

while

turning.

To keep

food

from sticking

to the

,',

'e

coat

the basket

with

oil before

use,

Grilled

Fresh

vegetable

:resh

vegetables

can

be cooked

on

the

grill

Brush

the

prepared

vegetables

with

cooking

oil or

a bottled

vinaigrette

dressing

r

ace them

direcily

on

the cooking

grate

beside

the

meat.

Turn vegetables

once and

before

long

they will

be crisp

and

ready

to eat.

TeriyakiSteak

"

eld

6-8

Servings

'

Cooking

Time:

30 Minutes

'

Method:

Medium-Hot

'

2 lb

flank steak

112 cuP

soy sauce

'

clove

garlic,

minced

1/4

cuP water

'/3

cup

grated

onion

2 tsp

meat

tenderizer

'

tsp

ginger

1 tsP Liquid

Smoke

2

tbs sugar

Score

steak

in diamond

pattern

on both

sides.

Place

steak in

heavy

plastic

bag

Combine

marinade

ingredients

and

pour

over

steaks,

Marinate

at

room

temperature

2 to

3 hours

or

in refrigerator

overnight,

turning

occastonally

Allow

steak

to come

to room

remperature

before

grilling.

Reserve

marinade

Place

on

grill

over

medium-hotfire

and

grill

with

lid down

for 15

minutes,

basting

cften

Turn

and

grill

another

15 minutes

or

until done

to

your

liking

Continue

basting.

Eye of

Round

Yield: 6 Servings

.

Cooking

Time:About

1-114 Hours

'

Method:

Low-Medium

1

(3

lb ) eye

of round

1/3 cup

wine

vinegar

2/3 cup

Worcestershire

sauce

213

cup salad

oil

1/3

cup

soy

sauce

Marinate

roast

overnight

in above

mixture.

Cook

over

low fire

until

done

Check

after

t hour

for

medium

rare. Slice

very

thin and

serve with

Horseradish

Sauce.

Horseradish

Sauce

Yields:

1-112

cups

Combine

all

ingredients

in blender.

1

(3

oz

)

pkg

cream

cheese

2 tbs

horseradish

1

cup sour

cream

'1l4

tsp

each

: sugar,

salt

and

pepper

'1

tsp

grated

onion

Lemon

Herb Chicken

Y

eld: 6 Servings

.

Cooking

Time: 45

Minutes

'

Method:

Low

^

12

cup fresh

lemon

juice

Grated

rind of

I lemon

' '

2 lsp crushed

sweet

basil

1/2 tsp

crushed

thyme

2 ,:.es

garlic

crushed

2tsP.

salt

'

:st

:;t.

r

a

1 cup

oil

' '

2

lsp onron

powder

l cut

up frying

chicken

Combine

all

ingredients

and

pour

into

plastic

bag

Add

chicken

and

marinate

for

6 to

8 hours

in

refrigerator

turning

occasionally

Remove

from

refrigerator

'1

hour before

grilling.

Place

chicken

on

grill,

skin-side

up

Cook

for

20 to

25 minutes

basting

often with

marinade,

Turn

cook

for 20

minutes

longer

Serve

immediately

Masle(lame

.

35

Polynesian Chicken

Yield: 4Servings-.

Cooking

Time . 1 to 1-112Hours . Method:

Low

2

(ztb.)

split broilers

2

tsp. salt

1/2 cup

oil

1/2

tsp

pepper

Brush

chicken with oil

and season with salt and

pepper

Place on

grill

with bone

side down

Grill slowly.

Turn afler 20 lo 25

minutes and cook

about 20 minutes longer

Meanwhile make the below

listed

glaze

Pineapple

Glaze

1

cup

crushed

pineapple

2

tbs

prepared

mustard

drained and reserve

'1l4

cup syrup

1/2 tsp salt

2

tbs. lemon

luice

1

cup

brown sugar

Combine

ingredients brush both

sides of chicken with

glaze

and

broil about

10 minutes

more or until

tender Turn and baste

with

glaze,

Serve extra

glaze

with chicken.

Indirect Cooking:

You

can

bake or slowly roast

many foods on a covered

grill

by

cooking indirectly.

Simply light

the

gas

on

one side of the

grill

and

place

the

food on the other side CIose

the lid and

your

grill

will bake

or roast like

a conventional

oven

Chicken Shish

Kabobs

Yield:

4 Servings . Cooking Time:

12-16 Minutes . Method: Medium

4 chicken breast

halves boned

1 cup soy sauce

and cut inlo 1-112

inch

pieces

1/2 lb mushrooms

1

green pepper

cut

in 1 inch

pieces

1 small can

pineapple

chunks,

1 zucchini squash sliced

and

parboiled

juice

reserved

Combine all but

pineapple

chunks

(include

the

pineapple

luice)

Marinate

for B

to 12 hours

in refrigerator Thread

chicken

pineapple

mushrooms and

bell

pepper

alternately on

skewers Grill over

medium fire for

6 to B minutes

on each side

or until done

Corn 0n

The

Grill

Yield: 6 Servings

.

Cooking

Time: 15 Minutes . Method:

Medium

6

ears unhusked corn

1/4 cup salt

Place unhusked

corn in sink

and cover with water. Add salt.

Soak 2 hours

Place unhusked

corn on

grill

Cook and

turn until entire

outside husk

is black Remove

from

qrill

and husk

corn Serve with Herb

Butter

Herb Butter

'1

stick

butter softened

1 small clove

garlic

pressed

1 tbs lemon

juice

2 tsp finely chopped chives

2

tsp finely chopped

parsley

2 tsp finely chopped

tarragon

Add herbs and

luice

to softened butter

and cream all together

Cover and

store in refrigerator

for seasonings

to blend

Good on

veoetables

bread fish

or steaks,

36. Nlaslerflame

L a,a

Char.BroilTurkey

'

. )

'4

to

16

generous

servings or'1 lb.

per person

l::,

,ro

trme 25

minutes

per pound

.

Method: Grill on low

'

2'.:

'

4lb

turkey thawed

a^^l^ ^' '^rt^r^i

j

)v

dvvtv. gudr rur('u

"

2

strcks butter

-

r'ange,

quartered

'

:-on thinly slices or

4

:-:esecloth

(optional)

completely

vegetable oil

1

quart

water

2 stalks celery, cut

in

2"

pieces

onions, cut in large cubes

^^t+ ^h/.,/
Jdrr dr ru

PUPPcI

tbs. lemon 21uice

-eat

grill

to medium. Wash

and rinse turkey, removing

giblets.

Dry with absorbent

paper.

Bend wings

back behind turkey. Season

-sde

of

turkey with

saltand

pepper

Rub outside of bird with oil Stuff with

onions celery,orange

and apple Completely fillcavity

'-

c nivoq mnictrrro ln thg

{x1(gy), Cover openings of turkey with excess

skin. Melt butter

in a large aluminum foil

pan.

Add turkey,

,., ater and lemon

juice

Place

on

grill

and

turn heat to low Baste with butter, cover

top with cheesecloth and

baste again. Baste every

'

2

hour

until done Serve with Giblet Gravy

3011

giblets

until

tender, reserving broth. Chop

giblets

and set aside. Remove

grilled

turkey from

baking

pan

and

place

on hot

: atter, Pour all

pan

juices

into large measuring cup Skim off fat, reserving

3 to 4 tbs Place reserved

fat into a deep saucepan,

-::f

nn nvcr mndor:tp

heat, Stir in flour, whisking wellwith wire whisk, Cook

over low heat until bubbly

then remove from heat. Add

'^'

{'^^ ^^^;";^^^ /^'r'r

milk

and

giblet

broth to

juices

to make2 full cups). Blend

wellwith wire whisk.

Season with salt,

pepper,

:::ent,

thyme and Kitchen Bouquet whisking

continuously, Return mixture to heat and

continue stirring for 3 to 4

minutes Add

,^cpped eggs.

Giblet Gravy

-

'

- ? ''

rL nv nni ^hinL

an

nihlotc

Z

.L J lur ^Uy dl lU Ul llt AUl I

Vlulvto

: I tbs turkey or chicken fat

'

j

cup flour

-

.

^^ {^r {.^^ ^^^ ;,,;^"

.

--ps

rar-rree

pan

lurces

.

'ard

boiled eggs finely chopped

-

r ol hrnth if noodod

Smoked

Turkey

greast

,::k

ng

time, 25

minutes Per Pound

.

'

:-rkey breast, fresh or thawed

'

;. ro nlrctrn rnectinn I

,---.,,,, D?9

:^:cs

(1

to 1-112'thick)

-

r.\/

nn\A/dor /nntinnel\

noney

salt and

pepper

to

taste
1/4 tsp. Accent
dash of thyme
1/8 tsp Kitchen Bouquet
milk if needed

Method: Grill lndirect Heat

1 large bottle ltalian

dressing

1 small bottle soy sauce

o +l-^ ^^,, ^^,,^^

z LUD, buy JdUU('

1/2 tsp

ground ginger

l la +^^ ^^.li^ ^^lr

r/z r5P, gdr ilu bdil.

^^'r ^^" ^ruce,

Place turkey breast

in bag and

pour

mixture over turkey

breast, Marinate in refrigerator

overnight Light

.

'

_r ussr{lg dr ru 5uy J6

'

-:

: do nf nrill rrvilh col{ipg

e1-1 low, Remove turkey

from marinade and reserve liquid

Put meat thermometer

in turkey breast being

,='::

r

notto

touch bone Place turkey

on the

grill

away from direct heat Grill

over low fire, basting

and rotating often. Remove when

-

::i i^e

'rnofTreter

reqisters 180'F

Honey

Chops

'

= :

-1

Serv ngs . Cooking Time: 30-40 Minutes

.

Method: Medium-Low

'.t

'

roney

soy sauce and curry

powder,

rf desired Sprinkle

pork

chops

with

ginger

and

garlic

salt,

-:^:r

znd soy sauce mrxture,

Pierce chops with fork to be sure flavor

penetrates,

Turn several

times

=- - -:h to cook

pork

thoroughly but avoid charring

Chops should be cooked

in about 30 minutes

marinate chops

overnight in

The fire needs to be hot

lVasterf ame . 37

CHAR.B

ROI L LI MITED WARRAN

TY

Gas, Electric, Cast Charcoal,

Hooded Charcoal

Grills

CHAR-BROIL

warrants to the

originalconsumer-purchaserthat this

product

shall be freefrom

defects

in

workmanship

and

materials under

normal and

reasonable use and correct assembly

(if

assembled by consumer-purchaser),

as

follows.

(1)

Thealuminumtopandbottomcastingsforthelifeoforiginalpurchaser,excludrngthepaintfinish(gas,electric,castcharcoalgrills);

(2)

The hood and fire box sheet

steel for a

period

of five

(5) years

from the date of

purchase (hooded

charcoal

grills);

(3)

The burner/burner assembly for a

period

of three

(3) years

from the date

of

purchase (gas

grills);

and

(4)

Allotherpartsforaperiodofone(1)yearfromthedateofpurchase(allgrills).CHAR-BROlLwill

atitsoption,refinishorreplaceany

product

or

part

found to be defective during the warranty

period

CHAR BROIL will

require

you

to

return the

part(s)

claimed

to be

defective,

for its inspection, f reight or

postage prepaid.

lf

you

wish to obtarn

performance

of

any obligation under this limited warranty,

you

should

write to:

cHAR-BROtLo

Consumer Warranty / P.

O. Box 1240

Columbus, GA 31

902-1 240

CHAR-BROIL may

require reasonable

proof

of

purchase

and we

suggest

you

keep

your

invoice.

In the state of California

only, if refrnishing or replacement

of

the

product

is not commercially

practtcable,

the retailer selling this

product

or CHAR-

BROIL will ref und the

purchase price paid

for the

product,

less the amount directly attributable

to use by the

ortginal consumer-purchaser

prior

to

discoveryofthenonconformity.

lnaddition inthestateofCaliforniaonly,youmaytaketheproducttotheretailestablishmentfromwhichitwas

purchased

or to any retail establishment selling

this

product

in order to obtain

performance

under

this warranty

This wananty does not

include the cost on any inconvenience or

property

damage due

to failure of the

product

and does

not cover damage due

tomisuse,abuse,

accident,damagearisingoutoftransportationoftheproduct,ordamageincurredthroughcommercial

useoftheproduct ALL

IMPLIED WARRANTIES INCLUDING

THE IMPLIED WARRANTIES OF MERCHANTABILITY

AND FITNESS

FOR A PARTICULAR

PURPOSE

ARE LIMITED IN DURATION

TO THE EXPRESS WARRANTY PERIODS

SPECIFIED

ABOVE FOR

THE PARTS DESCRIBED

THEREIN Somestatesdonotallowlimitationsonhowlonganimpliedwarrantylasts,sotheabovelimitationmaynotapplytoyou

Neither

CHAR-BROIL

dealers nor the retail

establishment selling this

product

has any

authority to make

any warranties or to

promise

remedies in addition

to orinconsistentwith those

stated above.

CHAR-BROIL'S

maximum liability

in

any

event, shall not exceed the

purchase price

of the

product paid

by the original

consumer-purchaser.

Some states do

not allow the exclusion or limitation

of incidental or consequential damages,

so the above

limitations or exclusions

may not apply to

you.

The warranty

giveslou

specific legal rrghts

and may also have other rights

which varyfrom

state to state.

38. Masterflame

:HAR-BRotL@

FLAVoRMASTERo

MASTERFLAME2@

Heatwave@

cookingZone

1000@,

Saber@

Patiocaddie@

sierra@

Signatureseries@

SwingAway@

N2oSmoker@.andpatroKrtchen@areregisteredtrademarksof

wc.Bradleyco.

PrecisionFlamerM.sureFireTM.stackRackrM

FaststartrM

TiltrankrM

WideBodyTM'

andpatioBistrorM

aretrademarksof

wc

Bradleyco

Grillsprotectedforwc

Bradleyco

underoneormoreoftheseus.Patents:

4989579:

4955358

5220764

5421

31g 5.441

226 5566.606:

D291

768: D341

2g2

AssemblylnstructionsolggsWC

Bradleyco

All

RightsReserved

l',/asterf

arne

'

39

enlglr-Broil'

A Division of W.C. Bradley

Co.

P O Box

1240

Columbus, GA 3'1902-1240

J}

rt