Char-Broil Heatwave 2218932 User Manual

™

NATURAL GAS

CONVERSION KIT

Model # 2218932 For use with Char-Broil® and Thermos® Heatwave™ Series Grills Only.

FOR OUTDOOR USE ONLY

This Natural Gas Conversion Kit can be used ONLY with

Dual Fuel™ grills.

If you have questions or need assistance during assembly, please call

1-888-430-7870

To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com

Estimated assembly time: 45-60 minutes

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:

® ®

The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™

TEC™ is a trademark of Tec Infrared Grills.

Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending. © 2008 W.C. Bradley Company

TM REVISION 00

Natural Gas Conversion Kit 2218932 • •10/31/083499222

TABLE OF CONTENTS

USE AND CARE

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Use and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Main Burner Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18

Natural Gas Hose Conversion. . . . . . . . . . . . . . . . . . . . . . . . . .19

Sideburner Conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-27

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Call Grill Service Center for Help and Parts

• To order non-warranty replacement parts or accessories please visit us on the web at www.charbroil.com or call

1-800-888-7870 and one of our friendly and knowledgeable agents will be glad to assist you.

Natural Gas Connections and Service Regulators Above 1/2 psi.

Prior to 1998, all residual gas service regulators were set with an outlet pressure of 7 inches water column.

In the 1998 edition of NFPA 54, the National Fuel Gas Code, a change was made allowing service regulators of 2 and 5 psi.

With this change it was also required that an in line regulator be connected between the service regulator and the appliance regulator if the 2 or 5 psi system is used. This additional regulator is not supplied with the product.

It is possible for a consumer, making the connection themselves, or a plumber, not checking, to tap into a 2 or 5 psi line. If a pressure of 2 psi or greater is supplied to the appliance regulator on certain grills it will shut down and not deliver any gas to the grill. Other concerns are the quick disconnect socket and hose which are only rated to 1/2 psi.

If the quick disconnect socket, hose, and grill are properly connected and still not getting gas, delivery pressure needs to be verified. If pressure is greater than 1/2 psi, make sure that an in line regulator is present.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

WARNING

WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Once the grill has been over-pressured, the regulator may or may not have been damaged. The best practice is to replace the regulator.

CAUTION:

Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this m anual with c onsume r.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.

CAUTION:

Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary.

WARNING

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

• Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied. A conversion kit must be

regulator/valve assembly supplied. A conversion kit must be purchased for use with natural gas.

purchased for use with natural gas.

• Grill installation must conform with local codes, or in their

absence of local codes, with either the National Fuel Gas

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and

Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational

Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,

Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be

• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or

electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian

National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or

Electrical Code, CSA C22.1. Keep any electrical cords and/or

fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or

• This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location.

Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

Modification will result in a safety hazard.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.

Food Safety

Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry.

Separate: Seperate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.

For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 in Washington, DC (202) 720-3333, 10:00 am-4:00 pm .

CAUTION

Using pots larger than 6 quarts in capacity could exceed weight limit of the side burner shelf, resulting in failure of grill cart components.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

CAUTION

For residential use only. Do not use for commercial cooking.

WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

USE AND CARE

LP Cylinder

The LP cylinder used with your grill must meet the following requirements:

DANGER

NEVER store a spare cylinder under or near the applience

or in an enclosed area.

Never fill a cylinder beyond 80% full.

An over filled or improperly stored cylinder is a hazard due

to possible gas release from the safety relief valve.

1. Use LP cylinders only with these required measurements: 12” (30.5cm) (diameter) x 18” (45.7cm) (tall) with 20 lb. (9kg) capacity maximum.

2. LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of thr U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See cylinder collar for marking.

3. LP cylinder valve must have:

-Type 1 outlet compatable with

regulator or grill.

-Safety relief valve.

-UL listed Overfill Protection

Device (OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use only LP cylinders equipped with this type of valve.

4. LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinder in upright position during use, transit or storage.

OPD Hand Wheel

f you see, smell or hear gas escaping, immediately get

away from the LP cylinder/appliance and call your fire department.

This could cause an intense fire with risk of property

damage, seriouse injury or death.

LP Cylinder Removal, Transport and Storage

1. Turn OFF all control knobs and LP cylinder valve. Turn

coupling nut counterclockwise by hand only - do not use tools to disconnect. Loosen cylinder screw beneath bottom shelf, then lift LP cylinder up and out of cart. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in

serious personal injury and/or property damage.

2. A disconnected LP cylinder in

storage or being transported must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP cylinder inside a vehicle which may become overheated by the sun.

3. Do not store an LP cylinder in an area where children play.

LP Cylinder Valve

Retainer Strap

Safety Cap

LP cylinder in upright position for vapor withdrawal

LP (liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled. LP gas is highly flammable and may ignite unexpectedly when

mixed with air.

LP Cylinder Filling

Use only licensed and experienced dealers. LP dealer must purge new cylinder before filling. Dealer should NEVER fill LP cylinder more than 80% of LP

cylinder volume. Volume of propane in cylinder will vary by temperature.

A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.

Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.

To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers.

LP Cylinder Exchange

Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only

for an OPD safety feature-equipped cylinder as described in the “LP Cylinder” section of this manual.

Always keep new and exchanged LP cylinders in upright position during use, transit or storage.

Leak test new and exchanged LP cylinders BEFORE connecting to grill.

LP Cylinder Leak Test

For your safety

Leak test must be repeated each time LP cylinder is exchanged or refilled.

Connecting Regulator to the LP Cylinder

1. LP cylinder must be properly secured onto grill. (Refer to assembly section of your grill manual).

2. Turn all control knobs to the OFF position.

3. Turn LP cylinder OFF by turning hand wheel clockwise to a

Full Stop.

4. Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve.

OPD Hand Wheel

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below.

Do not use household cleaning agents. Damage to gas train components can result.

Type 1 outlet with thread on outside

Safety Relief Valve

Strap and Cap

Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.

5. Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection.

WARNING

If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!

Nipple has to be centered into the LP cylinder valve.

Leak Testing Valves, Hoses and Regulator

1. Turn all control knobs to the OFF position.

Straight

Hold coupling nut and regulator as shown for proper connection to LP cylinder valve.

Connecting Regulator to the LP Cylinder (Con’t.)

6. Turn the coupling nut clockwise and tighten to a Full Stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional

one-half to three-quarters turn is required to complete the connection. Tighten by hand only - do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and

repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!

2. Be sure regulator is tightly connected to LP cylinder.

3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct

before proceeding.

4. Brush soapy solution onto areas circled below.

Never remove threaded orifice at end of valve during leak testing of valves.

DANGER

Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

WARNING

Outdoor gas appliance is not intended to be installed in or on a boat. Outdoor gas appliance is not intended to be installed in or on an RV. Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home. Do not use grill until leak-tested. If a leak is detected at any time, STOP and call the fire department. If you cannot stop a gas leak IMMEDIATELY close LP cylinder valve and call LP gas supplier or your fire department!

5. If “growing” bubbles appear there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts. Order new parts by giving the serial, model number and name and part number of items needed (see parts list) to the Grill Service Center at 1-888-430-7870.

6. Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

WARNING

For Safe Use of Your Grill and to Avoid Serious Injury:

-Do not let children operate or play near grill.

-Keep grill area clear and free from materials that burn.

-Do not block holes in sides or back of grill.

-Check burner flames regularly.

-Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of ant kind.

-Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill)

-Use grill at least 3 ft. from any wall or surface.

Maintain 10ft. clearance to objects that can catch fir or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.

Safety Tips

- Before opening LP cylinder valve, check the coupling nut for tightness.

- When grill is not in use, turn off all control knobs and LP cylinder valve.

- Never move grill while in operation or still hot.

- Use long-handled barbecue utensils and oven mitts to avoid

burns and splatters.

- Maximum load for sideburner and side shelf is 10 lbs.

- The grease tray must be inserted into grill and emptied after each use. Do not remove grease tray until grill has completely cooled.

- Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean surfaces while grill is hot.

- If you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.

- Keep ventilation openings in cylinder enclosure (grill Cart) free and clean of debris.

- Do not store objects or materials inside the grill cart enclosure that could block the flow of combustion air to the underside of either the control panel or the firebox bowl.

- The regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill.

- If you have a grill problem see the “Troubleshooting Section” of your grill manual.

- If the regulator frosts, turn off grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!

Apartment Dwellers:

Check with apartment management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.

Never operate grill with LP cylinder out of correct position specified in assembly instructions.

Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.

CAUTION

Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

Do not use water on a grease fire. Personal injury may result. If grease fire develops, turn knobs and LP cylinder off.

Do not leave grill unattended while preheating or burning off food residue on Hi. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.

Main Burner Ignitor Lighting

Do not lean over grill while lighting.

1. Turn OFF all Gas Burner Control Valves.

2. Turn ON gas source or tank.

3. Open lid during lighting.

4. To ignite turn burner control valve to .

5. Once burner has ignited (use flame viewing ports on front of control panel to verify ignition), turn knob to desired setting.

6. If ignition does not occur in 5 seconds, turn the burner controls

OFF, wait 5 minutes, and repeat the lighting procedure.

7. Ignite remaining burners by repeating steps 4 through 6 for each burner.

Lighting instructions continued on next page.

WARNING

Turn controls and gas source or tank OFF when not in use.

CAUTION

If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

Main Burner Match-Lighting

Do not lean over grill while lighting.

1. Open lid during lighting.

2. Place match into match holder (hanging from side of cart). Light match, place into lighting hole on right or left side of firebox.

3. Push in and turn far right or far left knob to position. Be sure burner lights and stays lit.

4. If ignition does not occur in 5 seconds, turn the burner control knob OFF, wait 5 minutes, and repeat the lighting procedure.

5. Light other burners by pushing knob in and turning to position.

Warning:

Top cover must be open when side burner(s) is in operation.

Side Burner Ignitor Lighting

Do not lean over grill while lighting.

1. Turn OFF all Gas Burner Control Valves.

2. Turn ON gas source or tank.

3. To ignite side burner, open side burner cover.

4. Turn side burner knob to , to ignite burner.

5. Once burner has ignited, turn knob to desired setting.

6. If side burner does not light, turn knob to OFF, wait 5 minutes, and repeat the lighting procedure.

Side Burner Match-Lighting

1. Open lid during lighting. Turn on gas at LP cylinder.

2. Place lit match near burner.

3. Turn side burner knob to .

Burner Flame Check

Remove cooking grates and troughs. Light burners, rotate knobs from to . You should see a bigger flame in position than seen on . Perform burner flame check on side burner, also. Always check flame prior to each use. If only low flame is seen refer to “Sudden drop or low flame” in the Troubleshooting Section of your grill manual.

Turning Grill Off

Turn all knobs to OFF position. Turn LP cylinder off by turning hand-wheel clockwise to a full stop.

Ignitor Check

Turn Gas OFF at LP cylinder. Press and hold electronic ignitor button. “Click” should be heard and spark seen each time between collector box or burner and electrode. See “Troubleshooting” in your grill manual if no click or spark.

Valve Check

IMPORTANT: Make sure gas is OFF at LP cylinder before checking valves. Knobs lock in OFF position. To check valves,

first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to OFF position. Valves should turn smoothly.

Hose Check

Before each use, check to see if hoses are cut or worn. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer.

General Grill Cleaning

Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces. Plastic parts: Wash with warm soapy water and wipe dry. Do

not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result. Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use non-abrasive scouring powder of stubborn stains. Painted surfaces: Wash with mild detergent or non-abrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth. Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baker-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics. Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

CAUTION

SPIDER ALERT!

SPIDER AND WEBS

INSIDE BURNER TUBE

If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s.

CONTROL PANEL

VALVE

SPIDER WEBS

INSIDE VENTURI

In some areas of the country, spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the grill’s venturi tubes(s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1. Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and flame tamers.

3. Remove screws and carryover tubes from rear of burners.

4. Remove screw and washers to disengage burner from bracket on firebox.

5. Remove screws to detach electrode from burner. Electrode should remain in firebox.

6. Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one easiest for you. A. Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner several times.

B. Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through each burner tube several times. C. Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

7. Wire brush entire outer surface of burner to remove food

residue and dirt.

8. Clean any blocked ports with a stiff wire such as an open paper

clip.

9. Check burner for damage, due to normal wear and corrosion

some holes may become enlarged. If any large cracks or holes

are found replace burner.

VERY IMPORTANT: Burner tubes must re-engage valve openings. See illustration at right.

Correct burner-to-valve engaement

Storing Your Grill

-Clean cooking grates.

-Store in a dry location.

-When LP cylinder is connected to grill, store outdoors in a well-ventilated space and out of reach of children.

-Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer.

-Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors.

-When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill.

10. Attach electrode to burner.

11. Carefully replace burners.

12. Attach burners to brackets on firebox.

13. Reposition carryover tubes and attach to burners. Replace flame tamers and cooking grates.

Burner

Electrode

+ 19 hidden pages

Char-Broil Heatwave 2218932 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual