Char-Broil Front Avenue, Front Avenue 463230703 Use And Care Manual

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463230703 / G408-001-000802 (06-17-03)
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FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2. An LP Tank not connected for use shall not be stored in the vicinity of this or any other appliance.
FOR YOUR SAFETY If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas supplier or your fire department.
Installation Safety Precautions
Use grill only with LP (propane) gas and the regulator/valve assembly supplied.
Grill installation must conform with local codes, or in their absence with National Fuel Gas Code, NFPA 54 / ANSI
Z223.1 or CAN/CGA-B149.2 Propane Installation Code. Handling and storage of LP cylinders must conform
to LP Gas Code NFPA/ANSI 58. Grill is not for use in or on recreational vehicles and/or boats.
• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords
and/or fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.
Safety Symbols
• The symbols and boxes shown below explain what each
heading means. Read and follow all of the messages found throughout the manual.
Call Grill Service Center For Help And Parts
If you need help or warranty parts call !1-800-241-7548 U.S. or 1-800-387-6057 CAN, or send a FAX to 1-706-576-6355. Business hours: Open 24 hours - Seven days a week.
Important: Fill out Warranty Information below
Warranty Information
Model Number _______________________________ Lot Number (on carton label) _____________________ Serial Number _______________________________ Date Purchased ______________________________
• DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death or serious injury.
• WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages.
• CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
For residential use only. Do not use for commercial cooking.
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WarrantyTable of Contents
For Your Safety .........................................................................2
Call Grill Service Center For Help And Parts...........................2
Installation Safety Precautions.................................................2
Safety Symbols .........................................................................2
Table of Contents .....................................................................3
Warranty.................................................................................... 3
Use and Care ......................................................................... 4- 8
Storing Your Grill ...................................................................... 8
Indirect Cooking ....................................................................... 8
Food Safety...............................................................................9
Troubleshooting.................................................................. 10-11
Manufacturer warrants to the original consumer­purchaser that this product shall be free from defects in workmanship and materials under normal and reasonable use and correct assembly (if assembled by consumer­purchaser), from date of purchase.
Stainless steel and die cast parts - 99 years Electronic ignition and burners - 10 years Remaining parts - 2 years
Manufacturer will, at its option, refinish or replace any product or part found to be defective during the warranty period. Manufacturer will require you to return the part(s) claimed to be defective, for its inspection, freight or postage prepaid.
If you wish to obtain performance of any obligation under this limited warranty, you should write to:
Consumer Warranty / P.O. Box 1240
Columbus, GA 31902-1240
Manufacturer may require reasonable proof of purchase and we suggest you keep your receipt. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment from which it was purchased or to any retail establishment selling this product in order to obtain performance under this warranty.
This warranty does not include the cost on any inconvenience or property damage due to failure of the product and does not cover damage due to misuse, abuse, accident, damage arising out of transportation of the product, or damage incurred through commercial use of the product. This express warranty is the sole warranty given by the manufacturer and is in lieu of all other warranties, express or implied, including implied warranty of merchantability or fitness for a particular purpose. Neither Manufacturer dealers nor the retail establishment selling this product has any authority to make any warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer-purchaser. Some states do not allow the exclusion or limitation of incidental or consequential damages. So the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and may also have other rights which vary from state to state.
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Use and Care
LP Tank
• The LP tank used with your grill must meet the following requirements:
Purchase LP tanks only with these required measurements:
12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
Be constructed and marked in accordance with specifications for LP tank of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods, Transport Canada (TC). See LP tank collar for marking.
LP tank valve must have:
• Type 1 outlet compatible with regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection Device (OPD).
This OPD safety feature is identified by a unique triangular hand wheel. Use only
tanks equipped with this type of valve.
• Supply system must be arranged for vapor withdrawal and include collar to protect LP tank valve.
LP (Liquefied Petroleum Gas)
Is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
LP gas is highly flammable and may ignite unexpectedly when mixed with air.
LP Tank Filling
Use only licensed and experienced dealers.
LP tank must be purged before filling.
Dealer should NEVER fill LP tank more than 80% of LP tank
volume. Volume of propane in tank will vary by temperature.
A frosty regulator indicates gas overfill. Immediately close LP tank valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.
• To remove gas from LP tank, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas companies” for nearest certified LP dealers.
• LP tank Exchange: You may choose to replace your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange for OPD safety feature
equipped tank as described in LP Tank
Always keep LP tank in upright position during use, transit or
storage.
Leak test LP tank BEFORE connecting to grill.
OPD Hand Wheel
LP Tank Leak Test
For your safety
Leak test must be repeated each time LP tank is exchanged or
refilled.
Do not smoke during leak test.
Do not use an open flame to check for gas leaks.
Grill must be leak checked outdoors in well-ventilated area, away
from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.
Use a clean paint brush and 50/50 soap and water solution. Use mild soap and water.
▲▲
Do not use household cleaning agents.
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Damage to gas train components can result.
Brush soapy solution onto the shaded areas.
If
"growing"
bubbles appear
do not use or move
the LP tank. Contact
an LP gas supplier or
your fire department!
Connecting The Regulator To The LP Tank
1. LP tank must be properly secured onto grill.
2. Turn all control knobs including sideburner (if featured) to the OFF position.
3. Turn LP tank OFF by turning hand-wheel clockwise to a full stop.
4. Remove the protective cap from LP tank valve. Always use cap and strap supplied with valve.
Safety Relief Valve
Type 1 outlet with thread on outside
Use of this POL transport plug (A) (plastic part with external threads) will defeat safety feature of valve.
AA
A
AA
Clockwise
Off
Strap and Cap
OPD Hand Wheel
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5. Hold regulator, insert nipple (B) into LP tank valve.
Hand tighten coupling nut, holding regulator in a straight line (C) with LP tank valve so as not to cross thread the connection.
BB
B
BB
Nipple has to be centered into the LP tank valve
CC
C
CC
Hold coupling nut and regulator as shown for proper connection to LP tank valve.
6. Turn the coupling nut clockwise to tighten to a full solid stop. The regulator will seal on the back-check feature in LP tank valve, resulting in some resistance. An additional one-half
to three quarters turn is required to complete connection. Tighten by hand only - do not use tools.
• NEVER store a spare LP tank under or near grill or in enclosed areas.
• Never fill the cylinder beyond 80% full. An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve. The safety relief valve on a LP tank could activate releasing gas and cause a fire, resulting in serious injury, property damade or death.
• If you see, smell or hear escaping gas, immediately get away from the LP tank/grill and call your fire department.
• All spare LP tanks must have safety caps installed on the LP tank outlet.
LP Tank Removal, Transport And Storage
Turn OFF all control knobs and LP tank valve. Turn coupling nut counter clockwise by hand only - do not use tools to disconnect. Lift LP tank wire upward off of LP tank collar, lift LP tank up and off of support bracket. Install safety cap onto LP tank valve. Always use cap and strap supplied with valve. Failure to use safety cap as
directed may result in serious personal injury and/or property damage.
NOTE: If you cannot complete connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!
• Do not insert any foreign objects into the valve outlet. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.
• Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.
• Do not use grill until leak checked.
• If leak is detected at any time, STOP and call the Fire Department.
• If you cannot stop a gas leak, immediately close LP tank valve and call LP gas supplier or your fire department!
LP Tank Valve
Retainer
Safety Cap
Strap
A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave a LP tank inside a vehicle which may become overheated by the sun.
Do not store LP tank in an area where children play.
Leak Testing Valves, Hoses and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning hand wheel counter
clockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.
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4. Brush soapy
solution onto following connections:
For Safe Use Of Your Grill:
Do not let children operate or play near grill.
Keep grill area clear and free from materials that burn.
Do not block holes in bottom or back of grill.
Check burner flames regularly.
Use grill only in well-ventilated space. NEVER use in enclosed
space such as carport, garage, porch, covered patio, or under a surface that can catch fire.
Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.
5. "If growing" bubbles appear, there is a leak. Close LP tank valve immediately and retighten connections. If leaks cannot be stopped "do not try to repair." Call for replacement parts. Order new parts by giving the serial, model number and name of items needed to the Grill Service Center at !1-800-241-7548 U.S. or 1-800-387-6057 CAN.
6. Always close LP tank valve after performing leak test by turning hand wheel clockwise.
Safety Tips
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Before opening LP tank valve, check the coupling nut for
▲▲
tightness.
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When grill is not in use, turn off all control knobs and LP tank
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valve.
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Never move grill while in operation or still hot.
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When moving the grill push it forward, do not pull from
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behind.
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Use long-handled barbecue utensils to avoid burns and
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splatters.
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Do not remove grease receptacle or tray until grill has
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completely cooled.
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If you notice grease or other hot material dripping from grill
▲▲
onto valve, hose or regulator turn off gas supply at once. Determine the cause, correct, clean and inspect valve, hose and regulator before continuing. Perform a leak test.
▲▲
The regulator may make a humming or whistling noise
▲▲
during operation. This will not affect safety or use of grill.
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If you have a grill problem see the "Troubleshooting Section".
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Do not use charcoal, briquets or lava rock in this grill.
• Apartment Dwellers:
Check with management to learn the requirements and fire codes for using an LP Gas Grill in an apartment complex. If allowed use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies made of wood.
• NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.
• Never operate grill with LP tank out of correct position.
• Always close LP tank valve and remove coupling nut before moving LP tank from specified operating position.
• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may result. If a grease fire develops turn knobs and LP tank off.
• Do not leave grill unattended while preheating or burning off on high. If grill has not been regularly cleaned a grease fire can occur that may damage the product.
Ignitor Lighting
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Do not lean over grill while lighting.
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1. Open lid during lighting
2. To ignite, turn center knob to HI, push and hold ELECTRONIC IGNITOR button.
3. If ignition does NOT take place within 5 seconds, turn all burner valve knobs to OFF, wait 5 minutes, then repeat lighting procedure.
4. To ignite left burner, turn left knob to HI.
5. To ignite right burner, turn right knob to HI.
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Match Lighting
Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place lit match into match lighting stick, then into lighting hole on right side of grill.
3.Push in and turn far right burner knob to HI. Be sure burner lights and stays lit.
4. Light adjacent burners in sequence by pushing knobs in and turning to HI.
Ignitor Check
• Turn gas off at LP tank. Push and hold electronic ignitor button or push in and turn sideburner knob counter­clockwise. "Clicks" should be heard and spark seen each time between collector box or burner and electrode. See "Troubleshooting" if no click or spark.
Valve Check
• Important: Make sure gas is OFF at LP tank before checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring back. If knobs don't spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to OFF position. Valves should turn smoothly.
• If burner does not light turn knobs to OFF, wait 5 minutes, try again.
Sideburner Ignitor Lighting
▲▲
Do not lean over grill while lighting.
▲▲
1. To ignite side burner, open side burner cover.
2. Turn side burner knob to HI, push and hold ELECTRONIC IGNITOR button.
3. If side burner does NOT light, turn knob to OFF, wait 5 minutes, then repeat lighting procedure or use match.
Match Lighting
1. To match light SIDEBURNER, open sideburner cover.
2. Place lit match near burner.
3. Push in and turn sideburner knob counter-clockwise. Be sure burner lights and stays lit.
Hose Check
Before each use, check to see if hoses are cut or worn. Replace damaged hoses before using grill. Use only valve/ hose/regulator specified by manufacturer.
Cleaning The Burner Assembly
Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP tank.
2. Remove cooking grates, flametamers, grease tray and grease
receptacle.
3. Remove cotter pins from beneath each burner "foot" using a
screwdriver or needle nose pliers.
4. Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner tube and burner several times.
Burner Flame Check
• Remove grates and flametamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Always check flame prior to each use. Perform flame check for sideburner. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.
Turning Grill Off
• Turn all knobs to OFF position. Turn LP tank OFF by turning hand-wheel clockwise to a full stop.
HI LOW
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each burner tube and burner several times. (C) Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole.
5. Wire brush entire outer surface of burner to remove food residue and dirt.
6. Clean any blocked ports with a stiff wire such as an open paper clip.
7. Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.
VERY IMPORTANT: Burner tubes must reengage valve
openings.
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8. Carefully replace burners.
9. Replace cotter pin beneath each burner.
10. Replace grease tray and receptacle, flametamers, and cooking grates.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush to insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven
cleaner to painted surfaces.
Plastic parts: wash with warm soapy water and wipe dry.
▲▲
Do not use citrisol, abrasive cleaners, degreasers or a
▲▲
concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.
Clean burners prior to use after storing, at the
beginning of grilling season or a period of one month not being used. Spiders and insects like to build nests in burner tubes (especially during colder months). These nests can cause fires in burner tubes or under grill.
Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking.
Indirect Cooking Instructions
Always cook with the lid closed.
Due to weather conditions, cooking times may vary. During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperatures.
ON
• Porcelain surfaces: because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water, wipe dry with a soft nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill's high­quality appearance, wash with mild detergent and warm soapy water, wipe dry with a soft cloth after each use. Baked­on grease deposits may require the use of an abrasive plastic cleaning pad.
Storing Your Grill
• Clean cooking grates
• Store in dry location.
• When LP tank is connected to grill, store outdoors in well­ventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of grill covers offered by Manufacturer.
• Store grill indoors ONLY if LP tank is turned off and disconnected, removed from grill and stored outdoors.
• When removing grill from storage follow "Cleaning the Burner Assembly" instructions before starting grill.
1 Burner Cooking
Cook with direct or indirect heat. Best for smaller meals or foods.
Consumes less fuel.
ON
ON
2 Burner Cooking
Great indirect cooking on low. Produces slow, even heating.
Ideal for slow roasting and baking.
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Food Safety
• Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria, follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy
water before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
How T o Tell If Meat Is Grilled Thoroughly
Meat and poultry cooked on a grill often browns very fast on
the outside. Use a meat thermometer to be sure food has reached a safe internal temperature, and cut into food to check for visual signs of doneness.
Whole poultry should reach 180
should run clear and flesh should not be pink.
Hamburgers made of any ground meat or poultry should
reach 1600 F, and be brown in the middle with no pink juices. Beef, veal and lamb steaks, roasts and chops can be cooked to 1450 F. All cuts of pork should reach 1600 F.
NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
When reheating takeout foods or fully cooked meats like hot
dogs, grill to 1650 F, or until steaming hot.
0
F; breasts, 1700 F. Juices
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Troubleshooting
Problem Burner will not
light using ignitor.
Burners will not match light.
Possible Cause
- Wires and/or electrode covered with cooking residue.
- Electrode cracked or broken "sparks at crack"
- Electrode tip not in proper position
- Wires are loose or disconnected.
- Wire is shorting (sparking) between ignitor and electrode.
- Dead battery.
- No gas flow.
- Obstruction of gas flow.
- Disengagement of burner to valve.
Prevention/Cure
- Clean wires and/or electrode with rubbing alcohol and clean swab.
- Replace electrode(s).
- Main Burners: Tip of electrode should be pointing toward tip of collector box.
The distance should be 1/8" to 1/4", adjust if necessary. Sideburner: Tip of electrode should be pointing toward gas port opening on
burner. The distance should be 1/8" to 3/16", adjust if necessary.
- Reconnect wires or replace electrode/wire assembly.
- Replace ignitor wire/electrode assembly.
- Replace with a new AA battery.
- Turn gas on at source.
- Clear burner tubes.
- Reengage burner and valve.
Sudden drop in gas flow or low flame.
Flames blow out. Flare-up.
Persistent grease fire.
Flashback...
(fire in burner tubes)
- Out of gas.
- Excess flow valve tripped.
- High or gusting winds.
- Grease buildup.
- Excessive fat in meat.
- Excessive cooking temperature.
- Grease trapped by food buildup around burner system.
- Burner and/or burner tubes are blocked.
- Check for gas in LP tank.
- Turn off knobs, wait 30 seconds and light grill. If flames are still low, turn off
knobs and LP tank valve. Disconnect regulator. Reconnect regulator and leak check. Turn on LP tank valve, wait 30 seconds and then light grill.
- Turn front of grill to face wind or increase flame height.
- Clean grill.
- Trim fat from meat before grilling.
- Adjust (lower) temperature accordingly or use indirect cooking.
- Turn knobs to OFF. Turn gas off at gas source. Leave lid in position and let
fire burn out. After grill cools, remove and clean all parts.
- Clean burner and/or burner tubes.
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Troubleshooting - Electronic Ignition
Problem No sparks appear
at any electrodes when ignition button is pushed; no noise can be heard from spark module.
No sparks appear at any electrodes when ignition switch is pushed; noise can be heard from spark module.
Sparks are present but not at all electrodes and/or not at full strength
Possible Cause
- Battery not installed properly.
- Dead battery.
- Button assembly not installed properly.
- Faulty spark module.
- Output lead connections not complete.
- Output lead connections not complete.
- Arcing to grill away from burner(s).
Check Procedure
- Check battery orientation.
- Has battery been used previously?
- Check to insure threads are properly engaged. Button should travel up and down without binding.
- If no sparks are generated with new battery and good wire connections, module is faulty.
- Are output connections on and tight?
- Are output connections on and tight?
- If possible, observe grill in dark location. Operate ignition system and look for arcing between output wires and grill frame.
Solution
- Install battery (make sure that "+" and "–" connectors are oriented correctly, with "+" end down and "–" end up.)
- Replace battery with new AA-size alkaline battery.
- Unscrew button cap assembly and reinstall, making sure threads are aligned and engaged fully.
- Replace spark module assembly.
- Remove and reconnect all output connections at module and electrodes.
- Remove and reconnect all output connections at module and electrodes.
- If sparks are observed other than from burner(s), wire insulation may be damaged. Replace wires.
- Weak battery.
- Electrodes are wet.
- Electrodes cracked or broken "sparks at crack".
- All sparks present but weak or at slow rate.
- Has moisture accumulated on electrode and/or in burner ports?
- Inspect electrodes for cracks.
- Replace battery with a new AA-size alkaline battery.
- Use paper towel to remove moisture.
- Replace cracked or broken electrodes.
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A Division of W.C. Bradley Co.
P. O. Box 1240
Columbus, GA 31902-1240
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