Char-Broil Classic C-46GSCB Product Manual

PRODUCT GUIDE
MODEL 463214212

Classic C-46GSCB

IMPORTANT: Fill out the product record information below.

Serial Number

Seeratinglabelongrillfor serialnumber.

Date Purchased

Forsupportandtoregisteryour

grill,pleasevisit usat
www.charbroil.com

Ifyouhavequestionsorneed

assistanceduringassembly,
pleasecall1-800-241-7548.

©2011Char-Broil, LLC Columbus,GA 31902 Printedin China Assemblyinstructions©2011 08/31/11 QG570-001-020801

For Your Safety .................................... 2-3

Grilling Guide...................................... 4-7

Use and Care .................................... 8-14

Limited Warranty.................................... 15

Parts List.......................................... 16

Parts Diagram...................................... 17

Assembly ....................................... 18-27

Troubleshooting.................................. 28-30

Registration Card ................................... 31

Safety Symbols
The symbols and boxesshown below explain what each heading
means. Read and follow all of the messages found throughout

the manual.

WARNING: Indicatesan potentiallyhazardoussituation
which, if not avoided, couldresult in deathor serious injury.

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the
appliance and immediately call your gas

supplier or your fire department.

1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.

2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other

appliance.

WARNING:

Failureto follow all manufacturer's instructionscould result

in serious personal injuryand/or property damage.

CAUTION

CAUTION: Indicatesa potentiallyhazardoussituationor
unsafe practicewhich, if not avoided, may result in minor

or moderate injury,

DANGER: Indicates an imminentlyhazardous situation
which, if not avoided,will resultin death orserious injury,

INSTALLER/ASSEMBLER:

Leavethis manual with consumer.

CONSUMER:

Keepthis manualfor future reference.

CAUTION

Forresidential use only. Do not use for commercial

cooking.

CAUTION:

Readand follow all safety statements,assembly
instructions,and use and care directions beforeattempting

to assemble and cook.

CAUTION:

Somepartsmay containsharp edges.
Wearprotectivegloves if necessary.

CAUTION

CALIFORNIA PROPOSITION65

1. Combustion by-products produced when using
this product contain chemicals known to the State of

California to cause cancer, birth defects, and other
reproductive harm.

2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other

reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

• Use grill, as purchased, only with LP(propane) gas and the
regulator/valve assembly supplied. Ifyour grill is Dual Fuel ready,

a conversion kit must be purchased for use with natural gas.

• Grill installation must conform with local codes, or in their

absence of local codes, with either the National Fuel Gas

Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane

Installation Code, CSAB149.1, or Propane Storage and
Handling Code, B149.2.

• All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code,ANSI/NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or

fuel supply hoses away from any hotsurfaces.

• This grill is safety certified for use in the United States and/or

Canada only. Do not modifyfor use in any other location.

Modification will result ina safety hazard.

Using pots larger than 6 quarts in capacity could
exceed weight limit of the

side burner shelf
or side shelf,
resulting in failure

of grill cart
components.

Do not attempt to repair or alter the
hose/valve/regulator for any "assumed" defect. Any
modification to this assembly will void your warranty

and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by

manufacturer.

NOTE: DO NOT over tighten screws and
washers that come into contact with porcelain

coated surfaces. Over tightening may cause the
porcelain coating to crack and break, resulting in
exposed metal that will be prone to rust.

First Time Use
Read yourAssembly Manual and ensure the grill is puttogether

properly. Remove all Point-of-Purchase advertising material from
all grill surfaces beforefirst use. We recommend operating your

grill on its highest setting for 15-20 minutes prior to your first use.
This aids in removing theoils used during manufacturing.

Lava Rock / Briquettes
This gas grill has been designed, engineered, and tested to be

used with flame tamers or heat distribution plates to provide
more even heating, improve the cleaning process, and reduce
flare-ups. The addition of after market lava rocks, charcoal, or
briquettes of any type will cause poor combustion and increase

the likelihood of a grease fire, and is not recommended. Using
briquettes, lava rock, or charcoal in this grill will void your
warranty. For extra smoke flavor, we recommend using a
smoker box with wood chips.

Temperature - Convective Grills ONLY.
The temperature gauge in the hood of your new grill measures

air temperature. The air temperature inside your grill will never
be as hotas the temperature at the cooking surface.

Note: Since 1995,all regulators (the part that attaches to the gas
tank to regulatethe flow of gas) haveincluded a safety feature
that restricts gas flow in theevent of a gas leak. You can
inadvertently activate this safety feature without having a gas
leak. This typicallyoccurs when you turn on the gas using the

grill control knob beforeyou turn on the LP tank valve. If the gas
regulator safety feature activates, the grill will only reach
temperatures between 250°F and 300°F evenwith all burners on
the high setting.

Regulator Coupling Nut

If your grill is not getting hotter than 250°F to 300°F these
steps should be taken first to reset the gas regulator safety

device:

1.Open the grill lid.

2. Turnoff all knobs on the control panelin front.

3. Turnoff the tank knob.

4. Disconnect the regulator from the LP tank.

5. Wait 30 seconds.

6. Reconnect the regulator to the LP tank.

7. Slowly open the LP tank knob all the way. Do notput
excessive force on the valve at the full open positionto avoid
damaging the valve.

8. Turnon the appropriate control knob and lightthe grill per the

instructionson the control panel.

An illustration of this process is included in this Product Guide.
See Troubleshooting section for additional information.

Pre-HeatingYour Grill
Just like your home oven, your grill should be pre-heated to

provide optimum performance. Pre-heat the grill on high for 10-

15 minutes-longer ifweather conditions require. Please refer to

the lighting instructions inside the Product Guide if you have
questions about how to light your grill. A match-light chain and

hole is provided for your convenience.

Outdoorgrillingisreallyquitesimple.You'llsucceedwith
burgers,dogs,orsteaksusuallyonyourveryfirsttry.With

experience,youwilllearnhowtoworkwithyourgrill,creating
moreimaginativemealsallthetime.Thisknowledgemakesup
theartofgrilling.Beforeyoustartgrilling,organizeyourfood
accordingtocookingtechniqueandrequiredcookingtime,and

optimizetheuseofyourgrillingarea.
DirectCooking

Directcookinginvolvesgrillingyourmeatdirectlyoverhighheat.
Itisperfectforsearingsteaks,chops,andothersmallerpiecesof

meatandvegetablesthatquicklymaketheirwaytothetable.

RotisserieCooking
Rotisseriecookingisbestfor'round'meat,suchaslargeroasts,

wholepoultry,andpork.Itgenerallyrequiresanaccessorymotor
andspitrodthatallowsthemeattobeturnedataconstant
speed.Rotisseriecookingisbestdoneinfrontofaspecial

rotisserieburner,orutilizinganindirectcookingburner
arrangement.Apancanbeplacedunderneaththemeattocatch

greaseandfooddrippings,andhelpsminimizeclean-up.

IndirectCooking
Indirectcookingutilizesselectburnerstocirculateheat
throughoutthegrill,withoutdirectcontactbetweenthemeatand
theflame.Themeatisplacedovertheburnerthatis'off'.This

methodisgenerallyusedtoslowcooklargecutsofmeatand
poultry.Apancanbeplacedunderneaththemeattocatch
greaseandfooddrippings,andhelpsminimizeclean-up.

FoodSafety
Foodsafetyisaveryimportantpartofenjoyingtheoutdoor

cookingexperience.Tokeepfoodsafefromharmfulbacteria,
followthesefourbasicsteps:

Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat.

Separate: Separate raw meats from ready-to-eat foods to avoid
cross contamination. Use a clean platter and utensils when

removing cooked foods.
Cook: Cook meat and poultry thoroughlyto killbacteria. Use a

thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.

Cookingonyournewgrillisahands-onexperience,anditis
recommendedtoremainoutsidewithyourgrillwhilecooking.
Grillingcanbeaffectedbymanyexternalconditions.Incold

weather,youwillneedmoreheattoreachanidealcooking
temperature,andgrillingmaytakelonger.Themeat'sinternal

temperatureandthicknesscanalsoaffectcookingtimes.Cold
andthickermeatswilltakelongertocook.

InternalMeatTemperatures
Meatcookedonagrilloftenbrownsveryfastontheoutside.

Therefore,useameatthermometertoensureithasreached
safeinternaltemperatures.

USDA Recommended Safe Minimum

internal Temperatures

Beef,Veal,Lamb,Steak,Roasts,&WholePork 145° F

(witha 3 minuteresttime)
Fish 145° F
Beef,Veal,Lamb,andPork - Ground 160° F
EggDishes 160° F

Turkey,Chicken& Duck-Whole,Pieces& Ground 165° F

Please refer to the IJSDAfor complete, up-to-date information.
Our internal temperature chart is based on USDA standards for

meat doneness. Check it out at www.isitdone_gD2

Wood Chips
For extra smoke flavor when grilling, try adding wood chips.

Soak the chips in water for approximately 30 minutes before
adding to a smoke box or pan. Placesmoke boxor pan on top of
the cooking grate above the flame. Turn grill on high until the

wood starts to smoke. Reduce heat to desired temperature for
cooking, and place food on cooking grate as desired. Close lid to

retain more smoke. Hardwood varieties that work particularly
well with grilled foods includeAlder,Apple, Cherry, Grapevines,

Hickory, Mesquite, Oak, Rosemaryand Sassafras.

Skewers
Metal skewers should be flat,with long handles. Round skewers

allow food to roll when turned, so it may not cook as evenly. Use
metal skewers when cooking meat kabobs. Wooden skewers

should be soaked inwater for an hour before use, and are best
usedfor quick cooking foods such as vegetables and fruits.

Sauces

Sauces containing sugars and fats can cause flare-ups, and your
food may burn. Ingeneral, apply these sauces during the final

10 minutes of cooking. Keep in mind, use of excessive sauces
or glazes will also require extra cleaning afterwards.

Marinades and Rubs
Toenhance the flavor of grilled foods, a liquid marinadeor dry

rub can be used prior to cooking. Meat can be either soaked or
injected with liquid marinade up to 24 hours prior to grilling. Dry
rubs can be applied directly to the meat immediately before

grilling.

Utensils

Use tongs ora spatula to handle the food instead of a fork, and
don'tturn the food too

often. Piercing thefood

with a fork will release
juices that you want in

the meat, and may
cause flare-ups.

WhyClean?
We'veallheardthesaying'Anounceofpreventioniswortha

poundofcure'.Thisisgreatadvicewhenitcomestokeeping
yourgrillclean.

RoutineCare
Periodiccleaningofthisgrillisnecessary,

asgrillfirescanoccurwhengreaseand
fooddebriscollectinthebottomofthegrill.

Aftereachuse,removeanyremaining
foodparticlesfromthecookinggrateand

insideofthegrillusingagrillbrush.Do
thisafterthegrillhascooleddown,yetis

stillwarm.Itismucheasiertocleanfood
particleswhilewarmthisstillpresent,than

afterthefoodparticleshavecompletely
cooledandhardened.Thisgrillisnot

designedtobe'burnedoff'byclosingthe
lidandturningtheburnersonHighforan

extendedtime.Theexcessiveheat
generatedcancauseleftovergreaseto

catchfire,andcancausepermanent
damagetoyourgrill.

Cooking surfaces: If a bristle brush isused to cleanany of the
grill cooking surfaces, ensure no loose bristles remain on cooking

surfaces prior to grilling. It is not recommended to clean cooking
surfaces while grill is hot.

Storing Your Grill

• Clean cooking grates.

• Store grill indry location.

• When LP cylinder isconnected to grill, store outdoors in a well
ventilated space and out of reachof children.

• Cover grill ifstored outdoors. Choose from avariety of grill
covers offered by manufacturer.

• Store grill indoors ONLY if LP cylinder is turned off,
disconnected, and removed from grill. Never store LPcylinder

indoors.

• When removing grill from storage, follow the 'Cleaning the

BurnerAssembly' instructions in the Use and Caresection of

the Product Guide.

GeneralCleaning

Plastic parts: Wash with warm soapy water and wipe dry. Do not
use abrasive cleaners, degreasers or a concentrated grill cleaner
on plastic parts. Damage to and failure of parts can result.

Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or

glass cleaner. Use non-abrasive scouring powder for stubborn
stains.

Painted surfaces: Wash with mild detergent or non-abrasive
cleaner and warm water. Wipe dry with a soft non-abrasive cloth.

Stainless steel surfaces: Stainless steel can rust under certain
conditions. This can be caused byenvironmental conditions

such as chlorineor salt water, or improper
cleaning tools such as wire or steel
wool. It can also discolor due to heat,

chemicals, or grease build-up. To
maintain your grill's high quality

appearance, wash with mild detergent
and warm water,or use a stainless

steel grill cleaner.Baked-on grease
deposits may require the use of an

abrasive plastic cleaning pad. Use only
in direction of brushed finish to avoid

damage. Do not use abrasive pad on
areaswith graphics.

Critters
Spiders like to make their homes in the venturi tubes of grills.

These must be inspected and cleaned regularly to ensure there
are no blockages. Refer to the Use and Care portion of this

Product Guide for complete information.

• NEVERstore a spare LP cylinder under or near
the appliance or in an enclosed area.

@

LP Cylinder
*The LP cylinder used with your grill must meet the

following requirements:

*Use LP cylinders only with theserequired measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall)with 20 lb. (9 kg.)
capacity maximum.

,LP cylinders must be constructed and marked in accordance

with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,

cylinders, spheres andtubes for transportation of dangerous

goods. Transport Canada (TC). See LP cylinder collar for

marking.

*LPcylinder valve must have:

,Type 1 outlet compatible with

regulatoror grill.

,Safety relief valve.
,UL listed Overfill Protection OPDHandWheel

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use

only LP cylinders equipped with this type of valve.

,LP cylinder must be arranged for vapor withdrawal and include

collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.

• Never fill a cylinder beyond 80% full.

• An over filled or improperlystored cylinder is a

hazard due to possible gas release from the

safety relief valve. This couldcause an intense
fire with risk of property damage, serious injury or

death.

If you see, smell or hear gas escaping,
immediatelyget away from the LP

cylindedappliance and call your fire department.

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LPcylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to

disconnect. Loosencylinder screw beneath bottom shelf or

disconnect other retention means,then lift PLcylinder up and

and out of cart. Install safety cap onto LP cylinder valve.
Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

•Adisconnected LP cylinder in LPCylinder

storage or being transported

must have a safety cap installed (as shown).
Do notstore an LP cylinder in enclosed spaces

such as a carport, garage, porch, covered

patioor other building. Never leave an LPcylinder Safety
inside a vehicle which may become overheated Cap

bythe sun. RetainerStrap

•Do notstore an LP cylinder in an area where children play.

i i

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)
*LPgas is nontoxic, odorless and colorless when produced. For

Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

*LPgas is highly flammable and mayignite unexpectedly when

mixed with air.

LP Cylinder Filling
*Useonly licensed and experienced dealers.
*LPdealer must purge new cylinder before filling.
*Dealer should NEVER fill LP cylinder more than 80% of LP

cylinder volume. Volume of propane incylinder will vary by
temperature.

*Afrosty regulator indicates gas overfill. Immediately close LP

cylinder valve and call local LP gas dealer for assistance.

,Do not release liquid propane(LP) gas into the atmosphere.

This is a hazardous practice.

,To remove gas from LP cylinder,contact an LP dealer or call a

local fire department for assistance. Check the telephone

directory under "Gas Companies" for nearest certified LP
dealers.

LP Cylinder Exchange Connecting Regulatorto the LP Cylinder

•Many retailers that sell grills offer you the option of replacing

your empty LP cylinder through an exchange service. Useonly
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only

for an OPD safety feature-equipped cylinder as described

in the "LP Cylinder" section of this manual.

•Always keep new and exchanged LP cylinders in upright

position during use,transit or storage.

•Leak test new and exchanged LP cylinders BEFORE

connecting to grill.

•Place dust cap on cylinder valveoutlet whenever the cylinderis

notin use. Only install the type of dust cap on the cylinder valve

outlet that is providedwith the cylinder valve. Other types of caps

or plugs may result in leakage of propane.

LP Cylinder Leak Test
For your safety

•Leak test must be repeated each time LP cylinder is exchanged

or refilled.

•Do notsmoke during leak test.

•Do notuse an openflame to check for gas leaks.

•Grill must be leak tested outdoors in a well-ventilatedarea,

away from ignitionsources such as gas fired or electrical
appliances. During leak test, keep grill awayfrom open flames

or sparks.

•Usea clean paintbrush and a 50/50 mild soap and water

solution. Brushsoapy solution onto areas indicated by arrows

in figure below.

A Do not use household cleaning agents. Damage to gas

train components can result.

1.LP cylinder must be properly secured onto grill. (Refer to
assembly section.)

2.Turn all controlknobs to the OFF position.

3.Turn LP cylinderOFF by turning hand-wheel clockwise to a

full stop.

4.Remove the protective cap from LP cylinder valve.Always use

cap and strap suppliedwith valve.

OPDHandWheel

j Type1 outlet with

threadon outside

SafetyReliefValve

!

Strapand Cap

Do not use a POL transport plug
(plastic part with external threads)!

It will defeat the safety feature of
the valve.

If"growing" bubbles appear do notuseor move theLP
cylinder.Contact an LP gas supplieror your fire
department!

5.Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the

coupling nut, holding regulator in a
straight line with LPcylinder valve so

as notto cross-thread the connection.

Nipplehas to be centered
intothe LP cylinder valve.

Holdcoupling nut and regulator
asshown for properconnection

to LP cylinder valve.

6.Turn the coupling nut clockwiseand tighten to a full stop. The
regulatorwill seal on the back-check feature in the LP cylinder

valve, resulting in someresistance. An additional one-half to
three-quarters turn is required to complete the

connection. Tighten by hand only - do not use tools.

NOTE:

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator istightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off

immediately.There is a major leak at the connection. Correct
before proceeding.

4.Brush soapy solutiononto areas circled below,or other similar

fittings on your grill.

If you cannot complete the connection, disconnect regulatorand
repeat steps 5 and 6. If you are still unable to completethe

connection, do not use this regulator!

Do not insertany tool or foreignobject into the valve

outlet or safety relief valve. You may damage the valve

and cause a leak. Leakingpropane may result in
explosion,fire, severe _ersonalinjury,or death.

Outdoorgas appliance is not intendedto beinstalled
in or on a boat.

Outdoorgas appliance is not intendedto beinstalled
in or on an RV.

, Never attemptto attach this grill to the self-contained

LPgas system of a campertrailer or motorhome.

, Do not usegrill until leak-tested.
, If a leak is detectedat any time, STOP and call the fire

department.

, If you cannotstop a gas leak, immediatelyclose

LPcylinder valve and call LP gas supplieror your fire
department!

5.If "growing" bubbles appear, there is a leak. Close LP

cylinder valve immediatelyand retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement

parts.

6.Always close LPcylinder valve after performing leak test by

turning hand wheel clockwise.

10

For Safe Use of YourGrill and to Avoid Serious
injury:

• Do not letchildren operate or play near grill.

• Keep grill area clear and freefrom materials that burn.

• Do not blockholes in sides or backof grill.

• Check burnerflames regularly.

• Use grill only inwell-ventilated space. NEVERuse in
enclosedspace suchas carport, garage, porch,

covered patio,or under anoverhead structureof any
kind.

• Do not usecharcoal or ceramic briquetsin a gas grill.
(Unlessbriquets aresupplied with your grill.)

• Do notcover grates with aluminumfoil or anyother

material. This will blockburner ventilation and create
a potentiallydangerouscondition resultingin

propertydamage and/or personal injury.

" Use grill at least 3 ft. from any wall orsurface.

Maintain 10 ft. clearanceto objects that cancatch fire

or sources of ignition such as pilot lights on water

heaters,liveelectrical appliances,etc.

Safety Tips

A Beforeopening LP cylinder valve, check the coupling nutfor

tightness.

A When grill is not in use, turn off all control knobs and LP

cylinder valve.

A Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid

burnsand splatters.

A Maximum load for sidebumer and side shelf is 10 Ibs.
A The grease tray or cup must be installed during use and

emptied after each use. Do not remove grease tray orcup

until grill has completely cooled.

A Clean grill often, preferably after each cookout. Ifa bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces

while grill is hot.

A If you notice grease or other hot material dripping from grill

onto valve, hoseor regulator, turn off gas supply at once.

Determinethe cause, correct it, then clean and inspect valve,
hoseand regulator before continuing. Perform a leak test.

A Keep ventilation openings in cylinderenclosure (grill cart) free

and clear of debris.

A Donot store objects or materials inside the grill cart

enclosure that would block the flow of combustion air to the

undersideof either the control panel or the firebox bowl.

A The regulator may make a humming or whistling noise during

operation. This will notaffect safety or use of grill.

A If you have a grill problem see the "Troubleshooting Section".
A If the regulator frosts, turn off grill and LP cylinder valve

immediately.This indicates a problem with the cylinderand it

should notbe used on any product. Return to supplier!

• Apartment Dwellers:
Checkwith managementto learn the requirements

and fire codes for usingan LP gas grill in your
apartmentcomplex. If allowed, useoutside on the

ground floorwith a three (3)foot clearance from walls
or rails. Do not useonor under balconies.

• NEVERattempt to light burner with lid closed.A
buildup of non-ignited gas inside a closed grill is

hazardous.

• Never operate grill with LP cylinder out of correct
positionspecified in assembly instructions.

• Always close LP cylindervalve and remove
coupling nut before moving LP cylinder from

specified operation position.

CAuT,o.

i" Putting out grease fires by closing the lid is not possible.

Grills are well ventilated for safety reasons.

i" Do not use water on a grease fire. Personal injury may

result. If agrease fire develops, turn knobs and LP
cylinder off.

i, Do not leave grill unattended while preheating or burning

off food residue on HI. if grill has not been regularly
cleaned, a grease fire can occur that may damage the
product. Follow instructions on General Grill Cleaning

and Cleaning The Burner Assembly to prevent grease fires.

Ignitor Lighting

A Do not lean over grill while lighting.

1. Turn OFF gas burner control valves.

2. Turn ON gas at LP cylinder.

3. Open lid during lighting.

4. Toignite, pushand turn IGNITION BURNER knob to HI.

5. Push and hold ELECTRONIC IGNITION button until the burner
lights.

6. If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutesand repeat the lighting

procedure.

7. To igniteremaining burners, turn knob to the HI position
starting with the burners closest to IGNITION BURNER first.

If ignitor does notwork, follow match lighting instructions.

8. For grills equipped with ELECTRONIC IGNITION at
each burner:

Repeat steps 4 through 6 to lighteach burner.

9. Once each burner has ignited, turn knobs to desired setting.

SEAR Burner Ignitor Lighting
,A Do not lean over grill while lighting.

1. Turn OFF gas burner controlvalves.

2. Turn ONgas at LP cylinder.

3. Open lid during lighting.

4. To ignite, push and turn SEAR burner knobto HI.

5. Push and hold ELECTRONIC IGNITION button until the burner
lights.

6. If ignition does NOT occur in 5 seconds,turn the burner
controls OFF, wait 5 minutes and repeat the lighting

procedure.

SEAR Burner Match-Lighting
,&. Do not lean overgrill while lighting.

1. Open lid. Turn ON gas at LP cylinder.

2. Placematch into match holder (hanging from right side panel
of grill). Light match; then light burner by placing match

through the matchlight hole on right side of grill.

3. Push in and turn SEAR burner knob to the HI
position. Be sureburner lights and stays lit.

Turn controls and gas source or tank OFF when not

in use.

CAUTION

If ignitiondoes NOT occur in 5 seconds, turn the
burner controls OFF,wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with

the valve open, gas will continue to flow out of the

burner and could accidently ignitewith risk of injury.

Match-Lighting
,&. Do not lean over grill while lighting.

1. Open lid. Turn ON gas at LP cylinder.

2. Place match into matchholder (hanging from left side panel of
grill). Light match; then light burner by placing match through
the match light hole on leftside of grill.

3. Push inand turn far left burner knob to the HI position.
Be sure burner lights and stays lit.

4. Light adjacent burners in sequence by pushing knobs inand

turning to the HI position.

NOTE: Your grill may NOT be equipped with a Sideburner!
Sideburner Ignitor Lighting
,& Do not lean over grill while lighting.

1. Open sideburner lid. Turn ONgas at LP cylinder.

2. Turn sideburner knob to the HI position, push and hold
ELECTRONIC IGNITOR button.

3. If sideburner does NOT light within 5 seconds, turn knobto OFF,
wait 5 minutes, then

repeatlighting procedure.

Sideburner Match Lighting

1. Open sideburner lid. Turn ON

gas at LP cylinder.

2. Place lit match near burner.

3.Turn sideburner knob to the

HI position.
Be sure burner lightsand

stays lit.

BurnerFlame Check

•Remove cooking grates and flame tamers. Light burners, rotate
knobs from Hi to LOW. You should see a smaller flame in

LOW position than seen on Ill. Perform burner flame check
on sideburner, also. Always checkflame prior to each use. If

only low flame is seen refer to "Sudden drop or low flame" in
the Troubleshooting Section.

General Grill Cleaning

• Do not mistake brownor black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the

factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush

on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces.

Plastic parts: Wash with warm soapy water and wipe dry.

,& Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plasticparts. Damage to and

failure of parts can result.

Turning Grill Off

•Turnall knobs to the OFFposition. Turn LP cylinder OFF byturning
hand-wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP cylinder. Press and holdelectronic ignitor
button. "Click" should be heard and spark seen each time

between each collector boxor burner and electrode. See
"Troubleshooting" if no click or spark.

Valve Check

• Important: Make sure gas isoff at LP cylinder before
checking valves. Knobs lock in OFF position. Tocheck

valves, first pushin knobs and release, knobs should spring
back. If knobs do notspring back, replacevalve assembly

before using grill. Turn knobs to LOW positionthen turn back to
OFF position. Valves should turn smoothly.

Hose Check

* Before each use, check to see if hoses are cut or worn or kinked.

Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.

Porcelain surfaces: Because of glass-like composition, most

residue can be wiped away with bakingsoda/water solution or

specially formulated cleaner. Use nonabrasivescouring powder
for stubborn stains.

Painted surfaces: Wash with mild detergent or nonabrasive

cleanerand warm soapy water. Wipe drywith a soft
nonabrasive cloth.

Stainless steel surfaces: To maintain your grill's high quality

appearance, wash with mild detergent and warm soapywater
and wipe dry with a soft cloth after each use. Baked-on grease

deposits may require the use of an abrasive plastic cleaning

pad. Use only in directionof brushed finish to avoid damage.
Do not useabrasive pad on areas with graphics.

Cooking surfaces: Ifa bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

cAuTioN

3. Remove carryover tubes and burners.

4. Detach electrode from burner.

f

SPIDER ALERT!

If you notice thatyour grill is getting hard to light or thatthe
flame isn't asstrong as it should be, takethe time to checkand

clean theventud's.

CONTROLPANEL

Insomeareasofthe country,spidersor smallinsectshavebeen
knowntocreate"flashback"problems.Thespidersspinwebs,build

nestsandlayeggsinthe grill'sventuritube(s)obstructingthe flowof
gasto theburner.Thebacked-upgascanigniteintheventuribehind
thecontrolpanel.Thisisknownasa flashbackandit candamage

yourgrillandevencauseinjury.

SPIDERWEBS

INSIDE VENTURI

!

BURNER

NOTE: Removal/Detachment method will depend onthe
burner configuration. Seedifferent configurationsin

illustrations below.

5. Carefully lift each burner up andaway from valve openings.
We suggest three ways to clean the burner tubes. Use the one

easiest for you.

(A) Bend a stiffwire (a light weight coat hangerworks well)

into a small hook. Run the hook through each burner
tube several times.

r.._.,_ _

(B) Use a narrow bottle brushwith a flexible handle (do not

use a brass wire brush), run the brush through each
burner tube several times.

(C) Wear eye protection: Use an air hose to force air into

the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.

6. Wire brush entire outer surface of burner to remove food
residue and dirt.

7. Clean any blocked ports with a stiff wire such as an open
paper clip.

8. Check burner fordamage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or

holes are found replace burner.

VERY IMPORTANT:Burner tubes must reengage valve

openings. See illustrations at right.

9. Attach electrode to burner. Correct

10. Carefully replace burners, engagement

11. Attach burners to brackets on firebox.

12. Reposition carryover tubes and attach
to burners. Replace flame tamers and

cooking grates.

burner-to-valve

Topreventflashbacksandensuregoodperformancetheburnerand
venturiassemblyshouldbe removedfromthegrillandcleaned

eforeusewheneverthe grill hasbeenidleforanextendedperiod, j

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• When LP cylinder is connected to grill, store outdoors ina well-

ventilated space and out of reachof children.

• Cover grill ifstored outdoors. Choose from a variety of grill
covers offered by manufacturers.

• Store grill indoorsONLY if LP cylinder isturned off and
disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow "Cleaning the Burner
Assembly" instructions before starting grill.

Cleaning the Burner Assembly

Follow these instructionsto cleanand/or replace parts of burner

assembly or ifyou have trouble igniting grill.

1. Turn gas OFF at control knobs and LP cylinder,

2. Remove cooking grates and flame tamers.

J

Firebox
burner

bracket

Electrode

a flat blade
screwdriver

This warranty only applies to units purchased fiom an authorized retailer. ManuPacturer warrants to the original consumer-purchaser only that this
product shall be fiee from defects in workmanship and materials alter correct assembly and under normal and reasonable home use for the periods
indicated below beginning on the date of purchase*. The manuPacturer reserves the right to require that defective parts be returned, postage and or
freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE

All Parts

*Note: A dated sales reciept WILL be required for wananty service.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only; is only available to the original owner of the product and is not transferable.
Manufacturer requires proof of your date of purchase. Theretbre, you should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manuPacturer is not responsible for or required to retain proof of prochase records.

This limited wananty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or

discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surt:ace rust, or the
discoloration of stainless steel surfiaces. RUST is not considered a manufacturing or materials defect.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

l year from date of prochase*

PERIOD OF COVERAGE

TYPE OF FAILURE COVERAGE

PERFORATION, MANUFACTURING,

AND MATERIAL DEFECTS ONLY

ITEMS MAN UFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts

2. Service calls to your home.

3. Repairs when your product is used for other than normal, single-family household or residential use.

4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
acts of God, improper installation or maintenance, installation not in accordance with electrical or plmnbing codes, or use

of products not approved by the manufacturer.

5. Any food loss due to product failures or operating difficulties.

6. Replacement parts or repair labor costs for units operated outside the United States or Canada.

7. Pickup and delivery of your product.

8. Repairs to parts or systems resulting from unauthorized modifications made to the product.

9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,
the manufacturer reserves the right to substitute like or similar parts that are equally functional.

Manufacturer will not be responsible for any consequential or incidental damages arising fiom the breach of either this limited wananty or any

applicable implied warranty; or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,

replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,
acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET

FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY S'IWFE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PAKFICULAR PURPOSE OR USE, IS HEREBY

LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies

in addition to or inconsistent with those stated above. Manufacturer's maxhnum liability, in any event, shall not exceed the purchase price of the

product paid by the original consumer.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state

to state. In the state of California only; if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or

the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only; you may take the product to the retail establishment selling this
product in order to obtain performance under this limited wanonly.

If you wish to obtain performance of any obligation under this limited warranty, you should

Columbus, GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be

refused.

write to:

Consumer Relations

P. O. Box 1240

A 1 FIREBOX

B 4 MAIN BURNER, F/FIREBOX
C 1 ELECTRODE, F/MAIN BURNER

D 1 SEARINGBURNER, F/FIREBOX
E 1 ELECTRODE, F/ SEARINGBURNER
F 3 CARRY OVER TUBE

G 4 FLAME TAMER, MAIN BURNER
H 1 FLAMETAMER, SEARING BURNER

I 1 TOP LID

J 1 LOGOPLATE
K 1 TEMPERATURE GAUGE

L 1 HANDLE, TOP LID

M 2 RUBBER BUMPER, RECTANGLE, F/TOP LID

N 2 RUBBER BUMPER, LID
O 1 HARDWARE FORTOP LID

P 3 COOKINGGRATE
Q 1 WARMINGGRID

R 1 VALVE/HOSE/ REGULATORASSEMBLY
S 1 CONTROL PANEL

T 1 ELECTRONIC IGNITIONMODULE
U 1 HEATSHIELD, F/EIMODULE

V 1 BUTTON, F/EIMODULE

W 6 BEZEL F/ KNOB

X 6 CONTROL KNOB
Y 1 MATCH HOLDER

Z 1 SIDE SHELF, LEFT

AA 1 ENDCAP, F/LEFTSIDE SHELF

BB 1 DRIP PAN, SlDEBURNER

CC 1 ELECTRODE, F/SB
DD 1 SIDEBURNER

EE 1 SIDEBURNERGRATE
FF 1 SIDEBURNERLID

GG 1 ELECTRODE WIRE,SIDEBURNER
HH 1 SIDESHELF, RIGHT

II 1 ENDCAP, F/RIGHT SIDE SHELF

JJ 1 CART LEFTSIDE PANEL

KK 1 CART RIGHTSIDE PANEL

LL 1 BOTTOMSHELF

MM 1 UPPER BACK PANEL

NN 1 LOWERBACK PANEL
OO 1 LEFT RAIL,F/GREASE TRAY

PP 1 RIGHT RAIL,F/GREASE TRAY
QQ 1 GREASETRAY

RR 1 HEAT SHIELD,F/TANK
SS 1 FRONT BRACE

TT 1 LEFT DOOR, NOHANDLE

UU 2 DOOR HANDLE

W 1 RIGHT DOOR,NO HANDLE

WW 1 GROMMET

XX 1 TANK SCREW,F/BOTTOM SHELF
YY 2 CASTER, LOCKING

ZZ 2 CASTER, FIXED

NOT Pictured

... 1 CASTER PIN
... 2 DOOR MAGNET

... 1 HARDWARE PACK
... 1 ASSEMBLY MANUAL, ENGLISH

... 1 ASSEMBLY MANUAL, FRENCH

16

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17

n

Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A.
Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for
remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at

the front. After all 4 casters are secure remove the Caster Pin and save for future maintenance.

Non-lock Caster... A

Locking Caster...

A

Caster Pin

i

BottomShelf

Attach side panels to bottom shelf using three 1/4-20x1/2" screws, 7ram lock washers, and 7ram flat washers per panel.

IMPORTANT:Panel with large hole must be on left side of bottom shelf.

Left Side Panel-_.

(with large hole) "A

Make sure side panels
are pushed as far to the

rear of bottom shelf as
possible before fully

tightening screws.

7mm Lock

7mm

Right Side Panel

Placelowerbackpanelbetweensidepanelsatrearofbottomshelf.Securelowerbackpaneltosidepanelsusing

two1/4-20x1/2"screws,7mmlockwashers,and7mmflatwashersoneachside.

LowerBackPanel

\

1/4-20xl/2" Screw

7mm Lock Washer

7mm Flat Washer

This step requires two people to lift and

position grill head onto cart. Carefully
lower the grill head onto the cart, aligning

slots at bottom of grill head with posts on

cart side panels. Make sure the regulator
hose is hanging outside the cart. Grill

head must face open side of cart.

Regulator Hose

Grill Head

Insertfrontbraceundercontrolpanelandbetweencartsidepanels.Makesuredoorhingepinholesareonthetopsideand

facingthefront.Secureusingtwo1/4-20x1½"screws,7mmlockwashers,and7mmflatwashersoneachside.

NOTE:MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN

ASSEMBLED TO CART.

Door Hinge Pin Hole i.....

7mm Flat Washer

7mm Lock Washer

so

On back of grill, place upper back panel betweenside panels and above lower back panel. Secure upper back panel using

two 1/4-20x1½" screw, 7mm lock washer, and 7mm flat washer on each side.

1/4-20xl ½" Screw

\

7mm Lock Washer

7mm Flat Washer

Upper Back Panel

2O

Open top lid. Insert flange on right side shelf into side shelf brackets on side of firebox.
Attach right side shelf using two 1/4"-20x3/4" screws, 7mm lockwashers, 7mm flat washers and 1/4" nuts, shown A,
Attach rear of shelf using one 1/4-20x1½" screw, 7mm lock washer, and 7mm flat washer and 1/4" nut in lower hole,

shown B/C.
Attach front of shelf using two #8x3/8" self-tapping screws, shown DIE.

1/4-20xl ½" Screw

\

Right Side Shelf

21

Insert flange on sideburner shelf into side shelf brackets on side of firebox.
Attach sideburner shelf using two 1/4"-20x3/4" screws, 7mm lockwashers, 7mm flat washers and 1/4" nuts, shown A.
Attach rear of shelf using one 1/4-20x1½" screw, 7mm lock washer, and 7mm flat washer and 1/4" nut in lower hole,

shown B/C.
Attach front of shelf using two #8x3/8" self-tapping screws, shown DIE.

7mm Flat Washer

Sideburner Shelf

\

@

22

Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in
fascia. Align the holeson valve bracket with left and right holes on fascia. Attach bezel to fascia and valve bracket with two

#8-32x3/8" screws and4ram lock washers. Presssideburner control knobonto valve stem.

Insertsideburner into sideburner shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on
shelf, shown A. Make sure burner tube engages sideburner valve. Secure burner to sideburner drip pan with oneWing

nut, shown B.

|

23

Undersideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf,
shown B.

Inside of cart, insert reartab (without hole) of heatshield into left slot on bottom of upper back panel. Insert rear tabs

(without hole) of left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A. Attach
front tabs of heat shield under front brace and attach right and left rails under front brace with three #8x3/8" self-tapping
screws, shown B.

Grease tray opening

24

Insert hinge pin on bottom of door into the hole inbottom shelf. Press upper hinge pin in top of door, align hingehole on front
door brace, and release hinge pin intodoor brace.

Hinge pin on
bottom of door

Placeheattentsovertubeburners andthe heattentforbarburneroverbarburner byinsertingtabsintoslotsin frontoffirebox.

Oppositeends ofheattentsrestonpinsin backoffirebox.

Heat Tent,
F/Bar Burner

Bar Burner

:ront of firebox

25

Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of
firebox. Front wires of warming rack rest on sides of firebox.

Unscrew electronic ignitor cap and placeAA battery into ignitor slot with positive end (+) facing outward. Replace ignitor cap.

Warming Rack

Cooking Grate

Onbackof grill,slide greasetrayintoopeningin upperbackpanel.

Grease Tray

S

m m

Tio.

Failure to install greasetray will
cause hot greaseto drip from bottom

of grill with risk of fire or property
damage.

26

LP CYLINDER IS SOLD SEPARATELY.Fill and leak check the cylinder beforeattaching to grill and regulator (see Use &

Caresection). Once cylinder has been filled and leak checked, place cylinder intohole in bottom shelf. Make sure cylinder
valve is facing front of grill. Secure cylinder with cylinderscrew under bottom shelf. Insert regulator through large hole in

left side panel. See Use & Care section of this manual to perform the "Burner Flame Check" and for important safety

instructions before using.

Always keep LP cylinders in upright
position during use, transport, and storage.

CAUTION

Cylinder valve must face to front of cartonce
tank is attached. Failure to install cylinder

correctly may allow gas hose to be damaged
in operation, resulting in the risk of fire.

27

DANGER; If a gas leak cannot be stopped, or afire occurs due to gas leakage, call the fire department.

Gasleakingfrom
cracked/cut/burned

hose.

Gasleakingfrom LP
cylinder.

Gasleakingfrom LP
cylindervalve.

Gasleakingbetween
LPcylinderand

regulatorconnection.
Firecomingthrough

controlpanel.

Greasefireor
continuousexcessive

flamesabovecooking
surface.

Troubleshooting

Burner(s)willnot light
usingignitor.

(SeeElectronicIgnition
Troubleshootingalso)

Continuedonnext
page.

•Damagedhose.

•Mechanicalfailureduetorustingor
mishandling.

•Failureofcylindervalvefrom
mishandlingormechanicalfailure.

•Improperinstallation,connectionnot
tight,failureof rubberseal.

•Firein burnertubesectionofburnerdue
toblockage.

•Toomuchgreasebuildupin burnerarea.

GASISSUES:

•Tryingtolightwrongburner.

•Burnernotengagedwithcontrolvalve.

•Obstructioninburner.

. Nogas flow.

.Turnoffgasat LPcylinderoratsourceon naturalgassystems.If

anythingbut burned,replacevalve/hose/regulator.If burned,
discontinueuseof productuntilaplumberhasinvestigatedcause

andcorrectionsaremade.

•ReplaceLPcylinder.

•Turnoff LPcylindervalve.ReturnLPcylindertogassupplier.

•Turnoff LPcylindervalve.Removeregulatorfromcylinderand
visuallyinspectrubbersealfordamage.SeeLPCylinderLeakTest

andConnectingRegulatortothe LPCylinder.

•TurnoffcontrolknobsandLPcylindervalve.Leavelidopento
allowflamestodiedown.Afterfire isoutandgrill iscold,remove

burnerandinspectforspidernestsor rust.SeeNaturalHazard
andCleaningtheBurnerAssemblypages.

•TurnoffcontrolknobsandLPcylindervalve.Leavelidopento
allowflamestodiedown.Aftercooling,cleanfoodparticlesand
excessgreasefrominsidefireboxarea,greasetray,andother

surfaces.

•Seeinstructionsoncontrolpanelandin UseandCaresection.

•Makesurevalvesare positionedinsideof burnertubes.

•Ensureburnertubesarenot obstructedwithspiderwebsor other
matter.Seecleaningsectionof UseandCare.

•MakesureLPcylinderis notempty.If LPcylinderisnotempty,
referto "Suddendropin gasflow."

• ForagrillequippedwiththeAUTO-CLEANTM feature,makesure
theAUTO-CLEANTM valveis setto"Grill"

•Vaporlockatcouplingnutto LPcylinder.

•CouplingnutandLPcylindervalvenot
fullyconnected.

ELECTRICALISSUES:

•Electrodecrackedor broken;"sparksat
crack."

•Electrodetip notin properposition.

•Wireand/orelectrodecoveredwith
cookingresidue.

•Wiresarelooseordisconnected.

•Wiresareshorting(sparking)between
ignitorandelectrode.

•Deadbattery.

28

•Turnoff knobsanddisconnectcouplingnutfromLPcylinder.
Reconnectandretry.

•Turnthecouplingnutapproximatelyone-halftothree-quarters
additionalturnuntilsolidstop.Tightenbyhandonly- do not use

tools.

•Replaceelectrode(s).

MainBurners:

•Tipofelectrodeshouldbepointingtowardgasport openingon
burner.Thedistanceshouldbe118"to 114".Adjustifnecessary.

Sideburner:

•Tipofelectrodeshouldbepointingtowardgasport openingon
burner,thedistanceshouldbe 118"to 3116".Adjustifnecessary.

•Cleanwireand/orelectrodewithrubbingalcoholandcleanswab.

•Reconnectwiresorreplaceelectrode/wireassembly.

•Replaceignitorwire/electrodeassembly.

•Replacewitha newalkalinebattery.

Troubleshooting(continued)

Burner(s)willnot light
usingignitor.
(SeeElectronicIgnition

Troubleshootingalso)

Burner(s)willnot
matchlight.

Suddendropin gas
floworlowflame.

Flamesblowout.

Flare-up.

ELECTRONICIGNITION:

•Nospark,noignitionnoise.

•Nospark,someignitionnoise.
, Sparks,butnotat electrodeorat full

strength.

•See"GASISSUES:"onpreviouspage.

•Matchwillnotreach.

•Impropermethodof match-lighting.
, Outof gas.

•Excessflowvalvetripped.

•Vaporlockatcouplingnut/LPcylinder
connection.

•Highorgustingwinds.

•LowonLPgas.

•Excessflowvalvetripped.

•Greasebuildup.

•SeeSectionI ofElectronicIgnitionSystem.

•SeeSectionII ofElectronicIgnitionSystem.

•SeeSectionIIIof ElectronicIgnitionSystem.

, Uselong-stemmatch(fireplacematch).

•See"Match-Lighting"sectionof UseandCare.

•Checkforgasin LPcylinder.

•Turnoff knobs,wait30secondsandlightgrill.Ifflamesarestilllow,
turnoff knobsandLPcylindervalve.Disconnectregulator.

Reconnectregulatorandleak-test.TurnonLPcylindervalve,wait
30secondsandthenlightgrill.

•Turnoff knobsandLPcylindervalve.Disconnectcouplingnutfrom
cylinder.Reconnectandretry.

•Turnfrontofgrilltofacewindor increaseflameheight.

•RefillLPcylinder.

•Referto"Suddendropin gasflow"above.

•Cleanburnersand insideofgrilltfirebox.

Persistentgreasefire.

•Excessivefatin meat.

•Excessivecookingtemperature.

•Greasetrappedbyfoodbuilduparound
burnersystem.

•Trimfatfrommeatbeforegrilling.

•Adjust(lower)temperatureaccordingly.

•Turnknobsto OFF.Turngasoffat LPcylinder.Leavelidinposition
andletfire burnout.Aftergrillcools,removeandcleanall parts.

Flashback... •Burnerand/orburnertubesare blocked. •Turnknobsto OFF.Cleanburnerand/orburnertubes.Seeburner
(firein burnertube(s)), cleaningsectionofUseandCare.

Unabletofill LP
cylinder.

Oneburnerdoes not
lightfromother

•Somedealershaveolderfill nozzles •The wornnozzlesdon'thaveenough"bite"to engagethevalve.Try
withwornthreads, a secondLPdealer.

•Greasebuildupor foodparticlesin

•Cleancarry-overtube(s)withwirebrush.

end(s)ofcarryovertube(s).

burner(s).

Timerdoesnot work
(Greenlightdoesnot

flash)

• DeadBattery

• Batteriesinstalledincorrectly.

• KnobPositiondidnotstart theClean
Cycle

• Replacebatteries

• Installbatteriescorrectly.

• PushKnobin tostartthecleancycle.(GreenLEDshouldbeginto
flash)

NoLED'swill illuminate • DeadBattery • Replacebatteries

• LowBatteryStrengthRedLED nextto battery

symbolis illuminated

• Preparetoreplacebatteries(NOTE:Cleancyclewilloperatewith
a weakbattery.

29

Troubleshooting - Electronic Ignition

SECTIONI
Nosparksappearat

anyelectrodeswhen
ElectronicIgnitionButton

ispressed;no noise can

be heardfromspark

module.

•Batterynotinstalled
properly.

, Deadbattery. , Hasbatterybeenused

, Checkbatteryorientation. • Installbattery(makesurethat "+"and"-"

connectorsareorientedcorrectly,with "+"endup
and"-" enddown.)

, Replacebatterywith newalkalinebattery.

previously?

SECTIONII

Nosparksappearat

anyelectrodeswhen
ElectronicIgnitionButton

ispressed;noisecan

beheardfromspark

module.

SECTIONill
Sparksare present

butnot atall
electrodesand/ornot
atfullstrength

, Buttonassemblynot

installedproperly.

, Faultysparkmodule.

•Outputlead
connectionsnot

connected.

•Outputlead
connectionsnot

connected.

,Arcingtogrillaway

fromburner(s).

Checkto insurethreadsare

properlyengaged.Button
shouldtravelupanddown
withoutbinding.

If nosparksaregenerated

withnewbatteryandgood
wireconnections,moduleis

faulty.

,Are outputconnectionson

andtight?

,Are outputconnectionson

andtight?

If possible,observegrillin

darklocation.Operate
ignitionsystemandlookfor

arcingbetweenoutputwires
andgrillframe.

, Unscrewbuttoncapassemblyandreinstall,making

surethreadsarealignedandengagedfully.

, Replacesparkmoduleassembly.

, Removeandreconnectall outputconnectionsat

moduleandelectrodes.

, Removeandreconnectall outputconnectionsat

moduleandelectrodes.

, If sparksareobservedotherthanfromburner(s),

wireinsulationmaybedamaged.Replacewires.

, Weakbattery.

, Electrodesarewet.

, Electrodescrackedor

broken"sparksat
crack".

3O

All sparkspresentbutweak

or atslowrate.

Hasmoistureaccumulated

on electrodeand/orinburner
ports?

Inspectelectrodesfor

cracks.

, Replacebatterywitha newalkalinebattery.

, Usepapertoweltoremovemoisture.

, Replacecrackedor brokenelectrodes.

Please register your product online at:

(If you register online, you do not need to send in this registration card.)

PLEASE FILL OUTTHIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE. FOR WARRANTY SERVICE PROOF OF PURCHASE

WILL BE REQUIRED. THIS WARRANTY IS NON-TRANSFERABLE.

LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. PARA EL SERVlCIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE

COMPRA. CONSERVE LA FACTURA. ESTA GARANTIA ES INTRANSFERIBLE.

VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L'ACHAT. POUR OBTENIR LESERVICE SOUS GARANTIE, UNE PREUVE D'ACHAT DOlT

ETREPRESENTEE. VEUILLEZ CONSERVER VOTRE FACTURE. LA PRESENTE GARANTIE N'EST PASTRANSFERABLE.

*Required [ Necesario _ Exig_

_O First Name I Nombre I Pr_nom Initial llnicialllnitiale Last Name [ Apellido [ Nora de Famillie

Address (number & street) [ Direcci6n (n0mero y calle) I Adresse (num_ro et rue) Apt Number [ N-°de apart I N°d'app t.

~ PLEASE PRINT ~ IMPRIMA POR FAVOR ~ 5'IL VOU5 PLA'[T IMPRIMER ~

Zip Code [ C6digo Zip [ Code PostalCity I Cludad I Ville State I Estado I Province

_O E-mail Address I Direcci6n de correo electr6nico I Adresse _lectronique ,

A

_ Model Number I N6mero de modelo I Num_ro de mod_l

Serial Number [ N_mero de serie[ Num_ro de s_rie

O

Date of Purchase [ Fecha de compra [ Date de I'achat O

C_, G_ I_ !iiii_ :!!

_ilil

ST_CKER ON PRODUCT

Store Name I Nombre de la tienda I Nora du magasin

S

0

Purchase Price [ Precio de compra [ Prix d'achat O

Which product are you registering?

0

_.Qu_ producto est_ registrando?
Quel produit enregistrez-vous?

1. [_Gas Grill l Parrilla a gas l Gril au gaz

2. [_ Electric Grill ] Parrilla el_ctrica ] Gril _lectrique

3. [_Smoker I Ahumador I Fumoir

4. [_ Charcoal Grill I Parrilla a carb6n I Barbecue au charbon

5. [_ Cooker/Fryer I Cocina/freidora I Cuiseur/Friteuse

6. []Otherl Otro I Autre

Your Gender I Sexo I Sexe:

[] Male I Masculino I Masculin
[]Female I Femeninol F_minin

Envielo a:

Char-Broil Warranty Registration

P.O. Box 1240

Columbus, GA 31902-1240

Phone Number I N6mero telef6nico [ Num_ro de t_l_phone

A

Attach copy of your

sales receipt here.

Adjunte aquila copia

de su recibo de
compra

Veuillez attacher une
copie de votre regu

ici.

We respect your privacy. [ Respetamos su privacidad. [ Nous respectons votre vie priv_e.

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Thank you for completing this questionnaire. [ Gracias par completer este cuestionario. I Merci d'avoir bien voulu remplir ce questionnaire.

31

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