Char-Broil 463210312, Classic C-46G4CB Product Manual

PRODUCT GUIDE MODEL 46321{)3t2

Classic C-46G4CB

IMPORTANT: Fill out the product record information below.

Serial Number

Seeratinglabelongrillfor serialnumber.

Date Purchased

Forsupportandtoregisteryour

grill,pleasevisit usat www.charbroil.com

Ifyouhavequestionsorneed

assistanceduringassembly, pleasecall1-800-241-7548.

For Your Safety .................................... 2-3

Grilling Guide...................................... 4-7

Use and Care .................................... 8-13

Limited Warranty.................................... 14

Parts List.......................................... 15

Parts Diagram...................................... 16

Assembly ....................................... 17-25

Troubleshooting.................................. 26-28

Registration Card ................................... 31

Safety Symbols The symbols and boxesshown below explain what each heading means. Read and follow all of the messages found throughout

the manual.

WARNING: Indicatesapotentiallyhazardous situation which, if not avoided, could result in deathor serious injury.

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas

supplier or your fire department.

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other

appliance.

WARNING:

Failureto follow all manufacturer's instructionscouldresult

in serious personal injuryand/or property damage.

CAUTION

CAUTION: Indicatesa potentiallyhazardoussituationor unsafe practicewhich, if not avoided, may result in minor

or moderate injury,

DANGER: Indicates an imminentlyhazardous situation which, if not avoided,will resultindeath orserious injury,

INSTALLER/ASSEMBLER:

Leavethis manual with consumer.

CONSUMER:

Keepthis manualfor future reference.

CAUTION

Forresidential use only. Do not use for commercial

cooking.

CAUTION:

Readand follow all safety statements,assembly instructions,and use and care directions beforeattempting

to assemble and cook.

CAUTION:

Somepartsmay containsharpedges. Wearprotectivegloves if necessary.

CAUTION

CALIFORNIA PROPOSITION65

1. Combustion by-products produced when using this product contain chemicals known to the State of

California to cause cancer, birth defects, and other reproductive harm.

2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other

reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

• Use grill, as purchased, only with LP(propane) gas and the regulator/valve assembly supplied. Ifyour grill is Dual Fuel ready,

a conversion kit must be purchased for use with natural gas.

• Grill installation must conform with local codes, or in their

absence of local codes, with either the National Fuel Gas

Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane

Installation Code, CSAB149.1, or Propane Storage and Handling Code, B149.2.

• All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code,ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or

fuel supply hoses away from any hotsurfaces.

• This grill is safety certified for use in the United States and/or

Canada only. Donot modify for use in any other location.

Modification will result in a safety hazard.

Using pots larger than 6 quarts in capacity could

exceed weight limit of the side burner shelf

or side shelf,

resulting in failure

of grill cart components.

Do not attempt to repair or alter the hose/valve/regulator for any "assumed" defect. Any modification to this assembly will void your warranty

and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by

manufacturer.

NOTE: DO NOT over tighten screws and

washers that come into contact with porcelain coated surfaces, Over tightening may cause the porcelain coating to crack and break, resulting in

exposed metal that will be prone to rust,

First Time Use Read your Assembly Manual and ensure the grill is puttogether

properly. Remove all Point-of-Purchase advertising material from all grill surfaces beforefirst use. We recommend operating your

grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing theoils used during manufacturing.

Lava Rock / Briquettes This gas grill has been designed, engineered, and tested to be

used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning process, and reduce flare-ups. The addition of after marketlava rocks, charcoal, or briquettes of any type will cause poor combustionand increase

the likelihood of a grease fire, and is not recommended. Using briquettes, lava rock, or charcoal in this grillwill void your warranty. For extra smoke flavor,we recommend using a smoker box with wood chips.

Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures

air temperature. The air temperature inside your grill will never be as hotas the temperature at the cooking surface.

Note: Since 1995,all regulators (the part that attaches to the gas tank to regulatethe flow of gas) haveincluded a safety feature that restricts gas flow in theevent of a gas leak. You can inadvertently activate this safety feature without having a gas leak. This typically occurs when you turn on the gas using the

grill control knob before you turn on the LP tank valve. If the gas regulator safety feature activates, the grill will only reach temperatures between 250°F and 300°F evenwith all burners on the high setting.

Regulator Coupling Nut

If your grill is not getting hotter than 250°F to 300°F these steps should be taken first to reset the gas regulator safety

device:

1.Open the grill lid.

2. Turn off all knobs on the control panel in front.

3. Turn off the tank knob.

4. Disconnect the regulator from the LP tank.

5. Wait 30 seconds.

6. Reconnect the regulator to the LP tank.

7. Slowly open the LP tank knob all the way. Do notput excessive force on the valve at the full open position to avoid damaging the valve.

8. Turn on the appropriate control knob and lightthe grill per the

instructionson the control panel.

An illustration of this process is included in this Product Guide. See Troubleshooting section for additional information.

Pre-HeatingYour Grill Just like your home oven, your grill should be pre-heated to

provide optimum performance. Pre-heat the grill on highfor 10-

15 minutes-longer if weather conditions require. Please refer to

the lighting instructions inside the Product Guide if you have questions about how to light your grill. A match-light chain and

hole is provided for your convenience.

Outdoorgrillingisreallyquitesimple.You'llsucceedwith burgers,dogs,orsteaksusuallyonyourveryfirsttry.With

experience,youwilllearnhowtoworkwithyourgrill,creating moreimaginativemealsallthetime.Thisknowledgemakesup theartofgrilling.Beforeyoustartgrilling,organizeyourfood accordingtocookingtechniqueandrequiredcookingtime,and

optimizetheuseofyourgrillingarea. DirectCooking

Directcookinginvolvesgrillingyourmeatdirectlyoverhighheat. Itisperfectforsearingsteaks,chops,andothersmallerpiecesof

meatandvegetablesthatquicklymaketheirwaytothetable.

RotisserieCooking Rotisseriecookingisbestfor'round'meat,suchaslargeroasts,

wholepoultry,andpork.Itgenerallyrequiresanaccessorymotor andspitrodthatallowsthemeattobeturnedataconstant speed.Rotisseriecookingisbestdoneinfrontofaspecial

rotisserieburner,orutilizinganindirectcookingburner arrangement.Apancanbeplacedunderneaththemeattocatch

greaseandfooddrippings,andhelpsminimizeclean-up.

IndirectCooking Indirectcookingutilizesselectburnerstocirculateheat throughoutthegrill,withoutdirectcontactbetweenthemeatand theflame.Themeatisplacedovertheburnerthatis'off'.This

methodisgenerallyusedtoslowcooklargecutsofmeatand poultry.Apancanbeplacedunderneaththemeattocatch greaseandfooddrippings,andhelpsminimizeclean-up.

FoodSafety Foodsafetyisaveryimportantpartofenjoyingtheoutdoor

cookingexperience.Tokeepfoodsafefromharmfulbacteria, followthesefourbasicsteps:

Clean: Wash hands, utensils, and surfaces with hotsoapy water before and after handling raw meat.

Separate: Separate raw meats from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when

removing cooked foods. Cook: Cook meat and poultry thoroughly to killbacteria. Use a

thermometer to ensure proper internal food temperatures. Chill: Refrigerate prepared foods and leftovers promptly.

Cookingonyournewgrillisahands-onexperience,anditis recommendedtoremainoutsidewithyourgrillwhilecooking. Grillingcanbeaffectedbymanyexternalconditions.Incold

weather,youwillneedmoreheattoreachanidealcooking temperature,andgrillingmaytakelonger.Themeat'sinternal

temperatureandthicknesscanalsoaffectcookingtimes.Cold andthickermeatswilltakelongertocook.

InternalMeatTemperatures Meatcookedonagrilloftenbrownsveryfastontheoutside.

Therefore,useameatthermometertoensureithasreached safeinternaltemperatures.

USDA Recommended Safe Minimum

internal Temperatures

Beef,Veal,Lamb,Steak,Roasts,&WholePork 145° F

(witha 3 minuteresttime) Fish 145° F Beef,Veal,Lamb,andPork - Ground 160° F EggDishes 160° F

Turkey,Chicken& Duck-Whole,Pieces& Ground 165° F

Please refer to the IJSDAfor complete, up-to-date information. Our internal temperature chart is based on USDAstandards for

meat doneness. Check it out at www.isitdone_gD2

Wood Chips For extra smoke flavor when grilling, try adding wood chips.

Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan. Placesmoke boxor pan on top of the cooking grate above the flame. Turn grill on high untilthe

wood starts to smoke. Reduce heat to desired temperature for cooking, and placefood on cooking grate as desired. Close lidto

retain more smoke. Hardwood varieties that work particularly well with grilled foods includeAlder, Apple, Cherry, Grapevines,

Hickory, Mesquite, Oak, Rosemary and Sassafras.

Skewers Metal skewers should be flat,with long handles. Round skewers

allow food to roll when turned, so it may not cook as evenly. Use metal skewers when cooking meatkabobs. Wooden skewers

should be soaked in water for an hour before use, and are best usedfor quick cooking foods such as vegetables and fruits.

Sauces

Sauces containing sugars and fats can cause flare-ups, and your food may burn. In general, apply these sauces during the final

10 minutes of cooking. Keep in mind, use of excessive sauces or glazes will also require extra cleaning afterwards.

Marinades and Rubs Toenhance the flavor of grilled foods, a liquid marinadeor dry

rub can be used prior to cooking. Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling. Dry rubs can be applied directly to the meat immediately before

grilling.

Utensils

Use tongs or a spatula to handle the food instead of a fork, and don'tturn the food too

often. Piercing thefood

with a fork will release juices that you want in

the meat, and may cause flare-ups.

WhyClean? We'veallheardthesaying'Anounceofpreventioniswortha

poundofcure'.Thisisgreatadvicewhenitcomestokeeping yourgrillclean.

RoutineCare Periodiccleaningofthisgrillisnecessary,

asgrillfirescanoccurwhengreaseand fooddebriscollectinthebottomofthegrill.

Aftereachuse,removeanyremaining foodparticlesfromthecookinggrateand

insideofthegrillusingagrillbrush.Do thisafterthegrillhascooleddown,yetis

stillwarm.Itismucheasiertocleanfood particleswhilewarmthisstillpresent,than

afterthefoodparticleshavecompletely cooledandhardened.Thisgrillisnot

designedtobe'burnedoff'byclosingthe lidandturningtheburnersonHighforan

extendedtime.Theexcessiveheat generatedcancauseleftovergreaseto

catchfire,andcancausepermanent damagetoyourgrill.

Cooking surfaces: If a bristlebrush isused to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking

surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

Storing Your Grill

• Clean cooking grates.

• Store grill indry location.

• When LP cylinder isconnected to grill, store outdoors in a well ventilated space and out of reachof children.

• Cover grill ifstored outdoors. Choose from avariety of grill covers offered by manufacturer.

• Store grill indoors ONLY if LP cylinder is turned off, disconnected, and removed from grill. Never store LPcylinder

indoors.

• When removing grill from storage, follow the 'Cleaning the

BurnerAssembly' instructions in the Use and Care section of

the Product Guide.

GeneralCleaning

Plastic parts: Wash with warm soapy water and wipe dry. Do not use abrasive cleaners,degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or

glass cleaner. Use non-abrasive scouring powderfor stubborn stains.

Painted surfaces: Wash with mild detergent or non-abrasive cleaner and warm water. Wipe dry with a soft non-abrasive cloth.

Stainless steel surfaces: Stainless steel can rust under certain conditions. This can be caused by environmental conditions

such as chlorineor salt water, or improper cleaning tools such as wire or steel wool. It can also discolor due to heat,

chemicals, or grease build-up. To maintain your grill's high quality

appearance, wash with mild detergent and warm water,or use a stainless

steel grill cleaner.Baked-on grease deposits may require the use of an

abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid

damage. Do not use abrasive pad on areaswith graphics.

Critters Spiders like to make their homes in the venturi tubes of grills.

These must be inspected and cleaned regularly to ensure there are no blockages. Refer to the Use and Care portion of this

Product Guide for complete information.

• NEVERstore a spare LP cylinder under or near the appliance or in an enclosed area.

LP Cylinder *The LP cylinder used with your grill must meet the

following requirements:

*Use LP cylinders only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

,LP cylinders must be constructed and marked in accordance

with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339,

cylinders, spheres and tubes for transportation of dangerous

goods. Transport Canada (TC). See LP cylinder collar for

marking.

*LPcylinder valve must have:

,Type 1 outlet compatible with

regulatoror grill.

,Safety relief valve. ,UL listed Overfill Protection OPDHandWheel

Device (OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use

only LP cylinders equipped with this type of valve.

,LP cylinder must be arranged for vapor withdrawal and include

collar to protect LP cylinder valve.Always keep LP cylinders in upright position during use, transit or storage.

• Never fill a cylinder beyond 80% full.

• An over filled or improperlystored cylinder is a

hazard due to possible gas release from the

safety relief valve. This couldcause an intense fire with risk of property damage, serious injury or

death.

If you see, smell or hear gas escaping, immediatelyget away from the LP

cylindedappliance and call your fire department.

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to

disconnect. Loosencylinder screw beneath bottom shelf or

disconnect other retention means, then lift PLcylinder up and

and out of cart. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious personal injury and/or property damage.

•Adisconnected LP cylinder in LPCylinder

storage or being transported

must have a safety cap installed (as shown). Do notstore an LP cylinder in enclosed spaces

such as a carport, garage, porch, covered

patioor other building. Never leave an LP cylinder Safety inside a vehicle which maybecome overheated Cap

bythe sun. RetainerStrap

•Do notstore an LP cylinder in anarea where children play.

i i

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas) *LPgas is nontoxic, odorless and colorless when produced. For

Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that itcan be smelled.

*LPgas is highly flammable and may ignite unexpectedly when

mixed with air.

LP Cylinder Filling *Useonly licensed and experienced dealers. *LPdealer must purge new cylinder before filling. *Dealer should NEVER fill LP cylinder more than 80% of LP

cylinder volume. Volume of propane in cylinder will vary by temperature.

*Afrosty regulator indicates gas overfill. Immediately close LP

cylinder valve and call local LP gas dealer for assistance.

,Do not release liquid propane (LP) gas into the atmosphere.

This is a hazardous practice.

,To remove gas from LP cylinder,contact an LP dealer or call a

local fire department for assistance. Check the telephone

directory under "Gas Companies" for nearest certified LP dealers.

LP Cylinder Exchange Connecting Regulatorto the LP Cylinder

•Many retailers that sell grills offer you the option of replacing

your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only

for an OPD safety feature-equipped cylinder as described

in the "LP Cylinder" section of this manual.

•Always keep new and exchanged LP cylinders in upright

position during use, transit or storage.

•Leak test new and exchanged LP cylinders BEFORE

connecting to grill.

•Place dust cap on cylinder valve outlet whenever the cylinderis

notin use. Only install the type ofdust cap on the cylinder valve

outlet that is provided with the cylinder valve. Other types of caps

or plugs may result in leakage of propane.

LP Cylinder Leak Test For your safety

•Leak test must be repeated each time LP cylinder isexchanged

or refilled.

•Do notsmoke during leak test.

•Do notuse an openflame to check for gas leaks.

•Grill must be leak tested outdoors in a well-ventilated area,

away from ignitionsources such as gas fired or electrical appliances. During leak test, keepgrill away from openflames

or sparks.

•Usea clean paintbrush and a 50/50 mild soap and water

solution. Brushsoapy solution onto areas indicated by arrows

in figure below.

A Do not use household cleaning agents. Damage to gas

train components can result.

1.LP cylinder mustbe properly secured onto grill. (Refer to assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP cylinder OFF by turning hand-wheel clockwise to a

full stop.

4.Remove the protective cap from LPcylinder valve. Always use

cap and strap supplied with valve.

OPDHandWheel

j Type1 outlet with

threadon outside

SafetyReliefValve

Strapand Cap

Do not use a POL transport plug (plastic part with external threads)!

It will defeat the safety feature of the valve.

If"growing" bubbles appear do not useor move the LP cylinder.Contact an LPgas supplier or your fire department!

5.Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the

coupling nut, holding regulator in a straight line with LP cylinder valve so

as notto cross-thread the connection.

Nipplehas to be centered intothe LP cylinder valve.

Holdcoupling nut and regulator asshown for properconnection

to LP cylinder valve.

6.Turn the coupling nut clockwiseand tighten to a full stop. The regulatorwill seal on the back-check feature in the LP cylinder

valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the

connection. Tighten by hand only - do not use tools.

NOTE:

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off

immediately.There is a major leak at the connection. Correct before proceeding.

4.Brush soapy solution onto areas circled below,or other similar

fittings on your grill.

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to completethe

connection, do not use this regulator!

Do not insertany tool or foreignobject intothe valve

outlet or safety relief valve. You may damage the valve

and cause a leak. Leaking propane may result in explosion,fire, severe _ersonalinjury,or death.

Outdoorgas appliance is not intendedto beinstalled in or on a boat.

Outdoorgas appliance is not intendedto beinstalled in or on an RV.

, Never attemptto attach this grill to theself-contained

LPgas system of a campertrailer or motorhome.

, Do not usegrill until leak-tested. , If a leak is detectedat any time, STOP and call the fire

department.

, If you cannotstop a gas leak, immediatelyclose

LPcylinder valve and call LPgas supplieror your fire department!

5.If "growing" bubbles appear, there is a leak. Close LP

cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement

parts.

6.Always close LPcylinder valve after performing leak test by

turning hand wheel clockwise.

For Safe Use of YourGrill and to Avoid Serious injury:

• Do not letchildren operate or play neargrill.

• Keep grill area clearand freefrom materials that burn.

• Do not blockholes in sides or backof grill.

• Check burnerflames regularly.

• Use grill only inwell-ventilated space. NEVERuse in enclosedspace such as carport, garage, porch,

covered patio, or under an overhead structure of any kind.

• Do not usecharcoalor ceramic briquetsin a gasgrill. (Unlessbriquets aresupplied with your grill.)

• Do notcover grates with aluminumfoil or anyother

material. This will blockburnerventilation and create a potentially dangerouscondition resultingin

propertydamage and/or personal injury.

" Use grill at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that cancatch fire

or sources of ignition such as pilot lights on water

heaters,liveelectrical appliances,etc.

Safety Tips A Beforeopening LP cylinder valve, check the coupling nutfor

tightness.

A When grill is not in use, turn off all control knobs and LP

cylinder valve.

A Never move grill while in operation or still hot.

A Use long-handled barbecue utensils and oven mitts to avoid

burnsand splatters.

A Maximum load for sideburner and side shelf is 10 Ibs. A The grease tray or cup must be installed during use and

emptied after each use. Do not remove grease tray orcup

until grill has completely cooled.

A Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cookingsurfaces,

ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces

while grill is hot.

A If you notice grease or other hot material dripping from grill

onto valve, hose or regulator,turn off gas supply at once.

Determinethe cause, correct it, then clean and inspect valve, hoseand regulator before continuing. Perform a leak test.

A Keep ventilation openings in cylinderenclosure (grill cart)free

and clear of debris.

A Donot store objects or materials inside the grill cart

enclosure that would block the flow of combustion air to the

undersideof either the control panel or the firebox bowl.

A The regulator may make a humming or whistling noise during

operation. This will not affect safetyor use of grill.

A If you have a grill problem see the "Troubleshooting Section".

A If the regulator frosts, turn off grill and LP cylinder valve

immediately.This indicates a problemwith the cylinder and it

should notbe used on any product. Return to supplier!

• Apartment Dwellers: Checkwith managementto learn the requirements

and fire codes for using an LP gas grill in your apartmentcomplex. If allowed, useoutside on the

ground floorwith a three (3)foot clearance fromwalls or rails. Do not useonor underbalconies.

• NEVERattempt to light burner with lid closed.A buildup of non-ignited gas inside a closed grill is

hazardous.

• Never operate grillwith LP cylinder out of correct positionspecified in assembly instructions.

• Always close LP cylinder valve and remove coupling nut before moving LP cylinder from

specified operation position.

tAuT,oN

i" Putting out grease fires by closing the lid is not possible.

Grills are well ventilated for safety reasons.

i" Do not use water on a grease fire. Personal injury may

result. If agrease fire develops, turn knobs and LP cylinder off.

i, Do not leave grill unattended while preheating or burning

off food residue on HI. if grill has not been regularly cleaned, a grease fire can occur that may damage the product. Follow instructions on General Grill Cleaning

and Cleaning The Burner Assembly to prevent grease fires.

ignitor Lighting

A Do not lean over grill while lighting.

1. Turn OFF gas burner control valves.

2. Turn ON gas at LP cylinder.

3. Open lid during lighting.

4. Toignite, push and turn ignition burner knob to HI.

5. Push and hold ELECTRONIC IGNITION button until the burner lights.

6. If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting

procedure.

7. To ignite remaining burners, turn knob to the HI position starting with the burners closest to IGNITION BURNERS first.

If ignitordoes notwork, follow match lighting instructions.

Lighting instructions are continued on the next page

ignitor Lighting (continued)

8. For grills equipped with ELECTRONIC IGNITION at each burner:

Repeat steps 4 through 6 to lighteach burner.

9. Once each burner has ignited, turn knobs to desired setting.

Turn controls and gas source or tank OFF when not in use.

Burner Flame Check

• Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. Youshould see a smaller flame in

LOW position than seen on HI. Perform burner flame check on sideburner, also.Always check flame prior to each use. If

only low flame is seen refer to "Sudden drop or low flame" in the TroubleshootingSection.

CAUTIo.

If ignitiondoes NOToccur in 5seconds, turn the burner controls OFF,wait 5 minutes and repeat the

lighting procedure. If the burner does not ignitewith the valve open, gas will continue to flow out of the

burner and could accidently ignite with risk of injury.

Match-Lighting ,& Do not lean over grill while lighting.

1. Open lid. Turn ON gas at LP cylinder.

2. Place match into match holder (hanging from side panel of grill). Light match; then light burner by placing matchthrough

the cooking grate intofirebox.

3. Push in and turn far right or far left burner knob to the HI

position, depending on match light hole selected. Be sure burner lights and stays lit.

4. Light adjacent burners in sequence by pushing knobs inand

turning to the HI position.

Sideburner ignitor Lighting A Do not lean over grill while lighting.

1. Open sideburner lid. Turn ON gas at LP cylinder.

2. Turn sideburner knob to the Hi position, pushand hold

ELECTRONIC IGNITOR button.

3. Ifsideburner does NOT light within 5 seconds, turn knob to OFF, wait 5 minutes, then

repeat lighting procedure.

Sideburner Match Lighting

1. Open sideburner lid. Turn ON gas at LP cylinder.

2. Place lit match near burner.

3. Turn sideburner knob to the

HI position. Be sure burner lights and

stays lit.

Turning Grill Off

•Turn all knobs to the OFFposition. Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.

ignitor Check

• Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Click" should be heard and sparkseen each time

between each collector box or burner and electrode. See

"Troubleshooting" if no click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before checking valves. Knobs lock in OFF position.To check

valves, first push in knobs and release, knobsshould spring back. If knobs do not spring back, replace valve assembly

before using grill. Turn knobs to LOW position then turn back to OFF position.Valves should turn smoothly.

Hose Check

• Beforeeach use, check to see ifhoses are cut or worn. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the

factory (and should never be painted). Apply a strong solution of detergent and water or usea grill cleanerwith scrub brush

on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces.

• Plastic parts: Wash with warm soapywater and wipe dry. s Do not use citrisol, abrasive cleaners, degreasers ora

concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

• Porcelain surfaces: Because of glass-like composition, most

residuecan be wiped away with baking soda/water solution or

specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft

nonabrasive cloth.

• Stainless steel surfaces: To maintain your grill's highquality appearance, wash with mild detergent and warmsoapy water

and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning

pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brushis used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommendedto

clean cooking surfaces while grill is hot.

Cleaning the Burner Assembly

cAuTioN

SPIDER ALERT!

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1. Turn gas OFF at control knobs and LP cylinder,

2. Remove cooking gratesand flame tamers.

3. Remove carryover tubes and burners.

4. Remove screws to detach electrode from burner. Electrode

should remain in firebox.

5. Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one easiest for you.

(A) Bend a stiffwire (alight weight coat hangerworks well)

into a small hook. Run the hook through each burner tube several times.

If you notice that your grill is getting hard to light or that the

flame isn't asstrong as it should be, takethe timeto checkand clean the ventud's.

CONTROLPANEL INSIDE VENTURI

Insomeareasofthe country,spidersor smallinsectshavebeen knowntocreate"flashback"problems.Thespidersspinwebs,build

nestsandlayeggsinthe grill'sventuritube(s)obstructingtheflowof gasto theburner.Thebacked-upgascanigniteintheventuribehind thecontrolpanel.Thisisknownasa flashbackandit candamage

yourgrillandevencauseinjury. Topreventflashbacksandensuregoodperformancetheburnerand

venturiassemblyshouldbe removedfromthegrillandcleaned beforeusewheneverthe grill hasbeenidleforanextendedperiod.

SPIDERWEBS

BURNER

\ J

(B) Use a narrow bottle brushwith a flexible handle (do not

use a brass wire brush), runthe brush through each burner tube several times.

the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

6. Wire brush entire outer surface of burner to remove food

residue and dirt.

7. Clean any blocked ports with a stiffwire such as an open

paper clip.

8. Check burner fordamage, due to normal wear and corrosion

some holes may become enlarged. If any large cracksor holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

9. Attach electrode to burner. Correct

10. Carefully replace burners, engagement

11. Attach burners to brackets on firebox.

12. Reposition carryover tubes and attach to burners. Replace flame tamers and

cooking grates.

burner-to-valve

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reachof children.

• Cover grill ifstored outdoors. Choose from a variety of grill covers offered by manufacturers.

• Store grill indoorsONLY if LP cylinder isturned off and disconnected, removed from grill andstored outdoors.

• When removing grill from storage, follow "Cleaning the Burner Assembly" instructions before starting grill.

This warranty only applies to units purchased fiom an authorized retailer. ManuPacturer warrants to the original consumer-purchaser only that this product shall be fiee from defects in workmanship and materials alter correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manuPacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE

All Parts

*Note: A dated sales receipt WILL be required for wananty service.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only; is only available to the original owner of the product and is not transferable. Manufacturer requires proof of your date of purchase. Theretbre, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manuPacturer is not responsible for or required to retain proof of prochase records.

This limited wananty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or

discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surt:ace rust, or the discoloration of stainless steel surfiaces. RUST is not considered a manufacturing or materials defect.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

l year from date of prochase*

PERIOD OF COVERAGE

TYPE OF FAILURE COVERAGE

PERFORATION, MANUFACTURING,

AND MATERIAL DEFECTS ONLY

ITEMS MAN UFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts

2. Service calls to your home.

3. Repairs when your product is used for other than normal, single-family household or residential use.

4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood, acts of God, improper installation or maintenance, installation not in accordance with electrical or plmnbing codes, or use

of products not approved by the manufacturer.

5. Any food loss due to product failures or operating difficulties.

6. Replacement parts or repair labor costs for units operated outside the United States or Canada.

7. Pickup and delivery of your product.

8. Repairs to parts or systems resulting from unauthorized modifications made to the product.

9. The removal and/or reinstallation of your product. DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, the manufacturer reserves the right to substitute like or similar parts that are equally functional.

Manufacturer will not be responsible for any consequential or incidental damages arising fiom the breach of either this limited wananty or any

applicable implied warranty; or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,

replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET

FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY S'IWFE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PAKFICULAR PURPOSE OR USE, IS HEREBY

LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY. Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies

in addition to or inconsistent with those stated above. Manufacturer's maxhnum liability, in any event, shall not exceed the purchase price of the

product paid by the original consumer.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state

to state. In the state of California only; if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or

the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only; you may take the product to the retail establishment selling this product in order to obtain performance under this limited wanonly.

If you wish to obtain performance of any obligation under this limited warranty, you should

Columbus, GA 31902-1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be

refused.

write to:

Consumer Relations

P. O. Box 1240

A 1 FIREBOX

B 1 TUBE BURNER, F/ELECTRODE C 3 TUBE BURNER

D 1 ELECTRODE, MAINBURNER E 3 CARRY OVERTUBE

F 4 HEATTENT, VAPORIZERBAR G 1 TOP LID

H 1 LOGOPLATE

I 1 TEMPERATURE GAUGE

J 1 BEZEL,F/TEMPERATURE GAUGE K 1 HANDLE,TOP LID

L 4 SILICONERUBBER BUMPER, SMALL

M 1 HARDWARE FORTOP LID

N 2 COOKINGGRATE O 1 WARMINGGRID

P 1 VALVE/HOSE/ REGULATORASSEMBLY Q 1 CONTROL PANEL R 5 BEZEL F/ KNOB

S 5 CONTROL KNOB T 1 MATCH HOLDER

U 1 ELECTRONICIGNITIONMODULE V 1 SIDE SHELF, LEFT

W 1 LEFTFASCIA

X 1 DRIPPAN, SlDEBURNER Y 1 ELECTRODE,F/SB

Z 1 SIDE BURNER

AA 1 SIDE BURNER GRATE

BB 1 SIDE BURNER LID CC 1 TOWELBAR, LEFT DD 1 SIDE SHELF, RIGHT

EE 1 RIGHTFASCIA

FF 1 TOWELBAR, RIGHT GG 1 LEFTREAR LEG HH 1 LEFTFRONTLEG

II 1 RIGHTREARLEG

JJ 1 RIGHTFRONTLEG

KK 1 UPPERBRACE, LEFTCART

!!!!Y ii! il!iilt!iii I!lI!lI!lI!lI!lI!lI!lI!lI!li iYii

LL 1 UPPER BRACE, RIGHTCART

MM 2 CENTER BRACE, F/CART

NN 1 BOTTOMSHELF OO 1 UPPER FRONT PANEL

PP 1 LOWERFRONTPANEL QQ 1 GREASETRAY

RR 1 BACK BRACE SS 1 HEAT SHIELD, F/TANK

TT 1 CLIP, F/GREASE CUP

UU 1 GREASECUP

W 1 AXLE ROD

WW 2 WHEEL

XX 1 TANK RETAINER,WIRE FORM YY 2 LEGEXTENDER

ZZ 1 HOOK, F/HOSE

AAA 1 BUTTON, F/EIMODULE

BBB 1 ELECTRODE WIRE,SIDEBURNER

CCC 2 SILICONERUBBER BUMPER, LARGE

NOT Pictured

... 1 HARDWARE PACK ... 1 ASSEMBLY MANUAL, ENGLISH

... 1 ASSEMBLY MANUAL, FRENCH

CCC

AAA

<C:l _--,

[] Placelegsasshown. NOTE: Leftlegassemblyhaslargeholesonendsoflegs. Attachcenterbraceto frontandrear legsusing

1/4-20x1/2"screws, 7ramFlatWashersand7ram Lock Washers.

[] Attachupperbraceto legassemblyusing1/4-20x1/2"screws, 7ramFlat Washersand7ram LockWashers. Noteproper

orientationof UpperBracesasshownbelow.

[] Repeatabovestepsforotherlegassembly.

Qty: 12

1/4-20x1/2"

MachineScrew

Qty: 12

7ram Flat Washer

Qty: 12

7ram Lock Washer

[] Placebottomshelfwithcutoutholefor LPcylindernexttolegswithaxle holes. [] Attachtorightandleftlegassemblieswith 1/4-20x1/2"screws, 7ramFlatWasherand

7ramLockWasheroneachside.

LeftCart

CenterBrace

Left Rear Leg

Right Rear Leg

Right Front Leg

Left Front Leg

Qty:4

1/4-20x1/2"

MachineScrew

Qty:4

7ram Flat Washer

Qty:4

7ram Lock Washer

Rear

D [] Attachupperand lowerfrontpanelstocartwith 114.20x112"screws, 7ramFlatWasherand

[] Attachupperfrontpaneltolowerfrontpanelwith#10-24x1/2"screws and#10-24hexnuts.

Upper Front panel

Qty: 8 Qty:2

1/4-20x1/2" #10-24x1/2"

MachineScrew MachineScrew

Qty: 8

7ram Flat Washer

Qty: 8

7ram Lock Washer

7ramLock Washeroneachside.

Qty:2

#10 24 Hex Nut

[] Turnassemblyupsidedown. [] Insertaxlerodthroughwheel,axlespacer,legsandanotheraxlespacerandwheel,Attachwith(1)axlewasherandhitchpin.

[] Pushlegextendersintorightlegs. [] Attachbackbracetocartwith 1/4-20x1/2"screws,

7ramFlatWashers and7ramLockWashers.

AxleRod

Qty.1 Qty: 4 Axle /

1" Hitch Pin 7ram Flat Washer Spacer

Qty:2

Qty:l Qty: 4

Axle Washer 7ramLock Washer

"Cone" side ofwheelagainst leg

Leg Extender

Wheel

AxleWasher

AxleSpacer

Qty: 4

1/4-20x1/2"

MachineScrew

Back Brace

[] Attachcylinderinsulationboardtocartbackbracewith#1G24xl/2" screws. [] Standcartupright.

Qty:3

#10-24x1/2"

MachineScrew

Cylinder InsulationBoard

Placegreasetrayontothecartassemblyasshown.

[]

Inserttankretainerwirebyinsertingtheendsthroughto theholesofthetabsonthe bottomshelf.

GreaseTray

Retainer,Wire Form

D [] Thissteprequirestwopeopletoliftandpositiongrillheadontocart.

[] Carefullylowerthegrillheadontothecart.Makesuretheregulatorhoseis hangingoutsidethecart.

Attachwith1/4-20x1/2"screws.

Qty:4

1/4-20x1/2"

MachineScrew

[] Assemblefasciatosideshelfusingthree#10-24x1/2"screws and#10 24 hexnuts(A). [] Installsideshelfassemblyontothefactoryinstalledscrewslocatedontherightsideoffirebox(B). [] Tightenthepre-installedscrewssecurely(C).

Qty: 3

#10-24x1/2"

MachineScrew

Qty:3

#10-24 He× Nut

Repeat on left side

+ 44 hidden pages

Char-Broil 463210312, Classic C-46G4CB Product Manual

Specifications and Main Features

Frequently Asked Questions

User Manual