Char-Broil Classic C-46G, 463267113 Product Manual

PRODUCT GUIDE
MODEL 463267113

Classic C-46G

IMPORTANT: Fill out the product record information below.

Serial Number

See rating label on grill for serial number.

Date Purchased

For support and to register your
grill, please visit us at

www.charbroil.com

If you have questions or need
assistance during assembly,
please call 1-800-241-7548.

© 2013 Char-Broil, LLC Columbus, GA 31902

Printed in China

Assembly instructions © 2013

11/08/12 • G570-001-040803

TABLE OF CONTENTS

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

DANGER

Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-27

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-30

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Safety Symbols

The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

WARNING

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.

WARNING

1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.

2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.

WARNING: Indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.

DANGER

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING

Failure to follow all manufacturer’s instructions could
result in serious personal injury and/or property damage.

CAUTION

For residential use only. Do not use for commercial

For residential use only. Do not use for commercial

cooking.

CAUTION

Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.

CAUTION

Some parts may contain sharp edges.
Wear protective gloves if necessary.

2

THIS GRILL IS FOR OUTDOOR USE ONLY.

WARNING

CAUTION

CALIFORNIA PROPOSITION 65

1. Combustible by-products produced when using
this product contains chemicals known to the State
of California to cause cancer, birth defects, or
other reproductive harm.

2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or
other reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

• Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied. If your grill is Dual Fuel ready,
a conversion kit must be purchased for use with natural gas.

• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or

fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.

WARNING

Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.

Using pots larger than 6 quarts in capacity could
exceed weight limit of the
side burner shelf
or side shelf,
resulting in failure
of grill cart
components.

CAUTION

Grease Fires

• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP tank
off.

• If grill has not been regularly cleaned, a grease fire can
occur that may damage the product. Pay close attention
while preheating or burning off food residue to insure
that a grease fire does not develop. Follow instructions
on General Grill Cleaning and Cleaning The Burner
Assembly to prevent grease fires.

• The best way to prevent grease fires is regular cleaning

of the grill.

NOTE: DO NOT over tighten screws and washers that

come into contact with porcelain coated surfaces. Over
tightening may cause the porcelain coating to crack and
break, resulting in exposed metal that will be prone to rust.

3

GRILLING GUIDE – Getting Started

First Time Use

Read your Assembly Manual and ensure the grill is put together
properly. Remove all Point-of-Purchase advertising material from
all grill surfaces before first use. We recommend operating your
grill on its highest setting for 15-20 minutes prior to your first use.
This aids in removing the oils used during manufacturing.

Lava Rock / Briquettes

This gas grill has been designed, engineered, and tested to be
used with flame tamers or heat distribution plates to provide
more even heating, improve the cleaning process, and reduce
flare-ups. The addition of after market lava rocks, charcoal, or
briquettes of any type will cause poor combustion and increase
the likelihood of a grease fire, and is not recommended. Using
briquettes, lava rock, or charcoal in this grill will void your
warranty. For extra smoke flavor, we recommend using a
smoker box with wood chips.

Temperature - Convective Grills ONLY.

The temperature gauge in the hood of your new grill measures
air temperature. The air temperature inside your grill will never
be as hot as the temperature at the cooking surface.

Note: Since 1995, all regulators (the part that attaches to the gas
tank to regulate the flow of gas) have included a safety feature
that restricts gas flow in the event of a gas leak. You can
inadvertently activate this safety feature without having a gas
leak. This typically occurs when you turn on the gas using the
grill control knob before you turn on the LP tank valve. If the gas
regulator safety feature activates, the grill will only reach
temperatures between 250°F and 300°F even with all burners on
the high setting.

Regulator

Coupling Nut

If your grill is not getting hotter than 250°F to 300°F these
steps should be taken first to reset the gas regulator safety
device:

1. Open the grill lid.

2. Turn off all knobs on the control panel in front.

3. Turn off the tank knob.

4. Disconnect the regulator from the LP tank.

5. Wait 30 seconds.

6. Reconnect the regulator to the LP tank.

7. Slowly open the LP tank knob all the way. Do not put
excessive force on the valve at the full open position to avoid
damaging the valve.

8. Turn on the appropriate control knob and light the grill per the
instructionsl.

An illustration of this process is included in this Product Guide.
See Troubleshooting section for additional information.

Pre-Heating Your Grill

Just like your home oven, your grill should be pre-heated to
provide optimum performance. Pre-heat the grill on high for 10­15 minutes – longer if weather conditions require. Please refer to
the lighting instructions inside the Product Guide if you have
questions about how to light your grill. A match-light chain and
hole is provided for your convenience.

4

GRILLING GUIDE – Grilling 101

Outdoor grilling is really quite simple. You'll succeed with
burgers, dogs, or steaks usually on your very first try. With
experience, you will learn how to work with your grill, creating
more imaginative meals all the time. This knowledge makes up
the art of grilling. Before you start grilling, organize your food
according to cooking technique and required cooking time, and
optimize the use of your grilling area.

Direct Cooking

Direct cooking involves grilling your meat directly over high heat.
It is perfect for searing steaks, chops, and other smaller pieces of
meat and vegetables that quickly make their way to the table.

Rotisserie Cooking

Rotisserie cooking is best for 'round' meat, such as large roasts,
whole poultry, and pork. It generally requires an accessory motor
and spit rod that allows the meat to be turned at a constant
speed. Rotisserie cooking is best done in front of a special
rotisserie burner, or utilizing an indirect cooking burner
arrangement. A pan can be placed underneath the meat to catch
grease and food drippings, and helps minimize clean-up.

Indirect Cooking

Indirect cooking utilizes select burners to circulate heat
throughout the grill, without direct contact between the meat and
the flame. The meat is placed over the burner that is 'off'. This
method is generally used to slow cook large cuts of meat and
poultry. A pan can be placed underneath the meat to catch
grease and food drippings, and helps minimize clean-up.

Food Safety

Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat.
Separate: Separate raw meats from ready-to-eat foods to avoid
cross contamination. Use a clean platter and utensils when
removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.

5

GRILLING GUIDE – Tips & Tricks

Cooking on your new grill is a hands-on experience, and it is
recommended to remain outside with your grill while cooking.
Grilling can be affected by many external conditions. In cold
weather, you will need more heat to reach an ideal cooking
temperature, and grilling may take longer. The meat's internal
temperature and thickness can also affect cooking times. Cold
and thicker meats will take longer to cook.

Internal Meat Temperatures

Meat cooked on a grill often browns very fast on the outside.
Therefore, use a meat thermometer to ensure it has reached
safe internal temperatures.

USDA Recommended Safe Minimum

Internal Temperatures

Beef, Veal, Lamb, Steak, Roasts, & Whole Pork

(with a 3 minute rest time)

Fish
Beef, Veal, Lamb, and Pork - Ground 160° F

Egg Dishes 160° F

Whole,

Turkey,

Chicken &

Duck

Pieces &

Ground 165° F

145° F

145° F

Wood Chips

For extra smoke flavor when grilling, try adding wood chips.
Soak the chips in water for approximately 30 minutes before
adding to a smoke box or pan. Place smoke box or pan on top of
the cooking grate above the flame. Turn grill on high until the
wood starts to smoke. Reduce heat to desired temperature for
cooking, and place food on cooking grate as desired. Close lid to
retain more smoke. Hardwood varieties that work particularly
well with grilled foods include Alder, Apple, Cherry, Grapevines,
Hickory, Mesquite, Oak, Rosemary and Sassafras.

Skewers

Metal skewers should be flat, with long handles. Round skewers
allow food to roll when turned, so it may not cook as evenly. Use
metal skewers when cooking meat kabobs. Wooden skewers
should be soaked in water for an hour before use, and are best
used for quick cooking foods such as vegetables and fruits.

Please refer to the USDA for complete, up-to-date information.
Our internal temperature chart is based on USDA standards for
meat doneness. Check it out at www.isitdoneyet.gov

Sauces

Sauces containing sugars and fats can cause flare-ups, and your
food may burn. In general, apply these sauces during the final
10 minutes of cooking. Keep in mind, use of excessive sauces
or glazes will also require extra cleaning afterwards.

Marinades and Rubs

To enhance the flavor of grilled foods, a liquid marinade or dry
rub can be used prior to cooking. Meat can be either soaked or
injected with liquid marinade up to 24 hours prior to grilling. Dry
rubs can be applied directly to the meat immediately before
grilling.

Utensils

Use tongs or a spatula to handle the food instead of a fork, and
don't turn the food too
often. Piercing the food
with a fork will release
juices that you want in
the meat, and may
cause flare-ups.

6

GRILLING GUIDE – Cleaning Your Grill

Why Clean?

We've all heard the saying 'An ounce of prevention is worth a
pound of cure'. This is great advice when it comes to keeping
your grill clean.

Cooking surfaces: If a bristle brush is used to clean any of the
grill cooking surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean cooking
surfaces while grill is hot.

Routine Care

Periodic cleaning of this grill is necessary,
as grill fires can occur when grease and
food debris collect in the bottom of the grill.
After each use, remove any remaining
food particles from the cooking grate and
inside of the grill using a grill brush. Do
this after the grill has cooled down, yet is
still warm. It is much easier to clean food
particles while warmth is still present, than
after the food particles have completely
cooled and hardened. This grill is not
designed to be 'burned off' by closing the
lid and turning the burners on High for an
extended time. The excessive heat
generated can cause leftover grease to
catch fire, and can cause permanent
damage to your grill.

General Cleaning

Plastic parts: Wash with warm soapy water and wipe dry. Do not
use abrasive cleaners, degreasers or a concentrated grill cleaner
on plastic parts. Damage to and failure of parts can result.

Storing Your Grill

• Clean cooking grates.

• Store grill in dry location.

• When LP cylinder is connected to grill, store outdoors in a well

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill

covers offered by manufacturer.

• Store grill indoors ONLY if LP cylinder is turned off,

disconnected, and removed from grill. Never store LP cylinder
indoors.

• When removing grill from storage, follow the 'Cleaning the

Burner Assembly' instructions in the Use and Care section of
the Product Guide.

Critters

Spiders like to make their homes in the venturi tubes of grills.
These must be inspected and cleaned regularly to ensure there
are no blockages. Refer to the Use and Care portion of this
Product Guide for complete information.

Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
glass cleaner. Use non-abrasive scouring powder for stubborn
stains.

Painted surfaces: Wash with mild detergent or non-abrasive
cleaner and warm water. Wipe dry with a soft non-abrasive cloth.

Stainless steel surfaces: Stainless steel can rust under certain
conditions. This can be caused by environmental conditions
such as chlorine or salt water, or improper
cleaning tools such as wire or steel
wool. It can also discolor due to heat,
chemicals, or grease build-up. To
maintain your grill's high quality
appearance, wash with mild detergent
and warm water, or use a stainless
steel grill cleaner. Baked-on grease
deposits may require the use of an
abrasive plastic cleaning pad. Use only
in direction of brushed finish to avoid
damage. Do not use abrasive pad on
areas with graphics.

The Char-Broil® grill is equipped with Gear Trax™, which
allow for the easy mounting of our unique line of Gear Trax
accessories. Please visit charbroil.com for a complete list
of Gear Trax accessories. *Available on most models.

VISIT CHARBROIL.COM FOR
ALL YOUR GRILLING NEEDS!

7

USE AND CARE

DANGER

• NEVER store a spare LP cylinder under or near
the appliance or in an enclosed area.

LP Cylinder

•The LP cylinder used with your grill must meet the
following requirements:

•Use LP cylinders only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.

•LP cylinders must be constructed and marked in accordance

with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.

•LP cylinder valve must have:

•Type 1 outlet compatible with
regulator or grill.

•Safety relief valve.

•UL listed Overfill Protection

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use

only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.

OPD Hand Wheel

• Never fill a cylinder beyond 80% full.

• An over filled or improperly stored cylinder is a
hazard due to possible gas release from the
safety relief valve. This could cause an intense
fire with risk of property damage, serious injury or
death.

• If you see, smell or hear gas escaping,
immediately get away from the LP
cylinder/appliance and call your fire department.

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Loosen cylinder screw beneath bottom shelf or

disconnect other retention means, then lift PL cylinder up and

and out of cart. Install safety cap onto LP cylinder valve.
Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

•A disconnected LP cylinder in

storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.

•Do not store an LP cylinder in an area where children play.

LP Cylinder Valve

Safety
Cap

Retainer Strap

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

•LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

•LP gas is highly flammable and may ignite unexpectedly when
mixed with air.

LP Cylinder Filling

•Use only licensed and experienced dealers.

•LP dealer must purge new cylinder before filling.

•Dealer should NEVER fill LP cylinder more than 80% of LP

cylinder volume. Volume of propane in cylinder will vary by

temperature.

•A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.

•Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or call a

local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.

8

LP Cylinder Exchange

Connecting Regulator to the LP Cylinder

•Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only

those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only

for an OPD safety feature-equipped cylinder as described
in the "LP Cylinder" section of this manual.

•Always keep new and exchanged LP cylinders in upright

position during use, transit or storage.

•Leak test new and exchanged LP cylinders BEFORE

connecting to grill.

•Place dust cap on cylinder valve outlet whenever the cylinder is
not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of caps

or plugs may result in leakage of propane.

LP Cylinder Leak Test

For your safety

•Leak test must be repeated each time LP cylinder is exchanged

or refilled.

•Do not smoke during leak test.

•Do not use an open flame to check for gas leaks.

•Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water

solution.

Brush soapy solution onto areas indicated by arrows

in figure below.

▲ Do not use household cleaning agents. Damage to gas

train components can result.

1.LP cylinder must be properly secured onto grill. (Refer to
assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP cylinder OFF by turning hand-wheel clockwise to a
full stop.

4.Remove the protective cap from LP cylinder valve. Always use

cap and strap supplied with valve.

c

k

w

o

i

l

s

e

Strap and Cap

OPD Hand Wheel

Type 1 outlet with
thread on outside

Safety Relief Valve

C

f

f

O

Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.

WARNING

If “growing” bubbles appear do not use or move the LP
cylinder. Contact an LP gas supplier or your fire
department!

5.Hold regulator and insert nipple into LP

cylinder valve. Hand-tighten the
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.

Nipple has to be centered
into the LP cylinder valve.

9

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

Straight

Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.

6.Turn the coupling nut clockwise and tighten to a full stop. The

regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to

three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel

counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct

before proceeding.

4.Brush soapy solution onto areas circled below, or other similar

fittings on your grill.

DANGER

• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.

WARNING

• Outdoor gas appliance is not intended to be installed
in or on a boat.

• Outdoor gas appliance is not intended to be installed
in or on an RV.

• Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.

• Do not use grill until leak-tested.

• If a leak is detected at any time, STOP and call the fire
department.

• If you cannot stop a gas leak, immediately close
LP cylinder valve and call LP gas supplier or your fire
department!

NOTE: Sideburner
shelf fascia not
shown for clarity.

5.If “growing” bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement

parts.

6.Always close LP cylinder valve after performing leak test by

turning hand wheel clockwise.

NOTE: Your grill
may NOT be
equipped with a
sideburner.

10

WARNING

For Safe Use of Your Grill and to Avoid Serious
Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that burn.

• Do not block holes in sides or back of grill.

• Check burner flames regularly.

• Use grill only in well-ventilated space. NEVER use in

enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.

• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)

•

Do not cover grates with aluminum foil or any other
material. This will block burner ventilation and create
a potentially dangerous condition resulting in
property damage and/or personal injury.

•

Use grill at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc.

Safety Tips

Before opening LP cylinder valve, check the coupling nut for

▲

tightness.

When grill is not in use, turn off all control knobs and LP

▲

cylinder valve.
Never move grill while in operation or still hot.

▲

Use long-handled barbecue utensils and oven mitts to avoid

▲

burns and splatters.
Maximum load for sideburner and side shelf is 10 lbs.

▲

The grease tray or cup must be installed during use and

▲

emptied after each use. Do not remove grease tray or cup

until grill has completely cooled.

▲ Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.

If you notice grease or other hot material dripping from grill

▲

onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.

Keep ventilation openings in cylinder enclosure (grill cart) free

▲

and clear of debris.
Do not store objects or materials inside the grill cart

▲

enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.

The regulator may make a humming or whistling noise during

▲

operation. This will not affect safety or use of grill.
If you have a grill problem see the "Troubleshooting Section".

▲

If the regulator frosts, turn off grill and LP cylinder valve

▲

immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!

• Apartment Dwellers:

Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls
or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.

• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.

• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.

11

Ignitor Lighting

▲ Do not lean over grill while lighting.

Turn OFF gas burner control valves.

1.
Turn ON gas at LP cylinder.

2.
Open lid during lighting.

3.
To ignite, push and turn IGNITION BURNER knob to HIGH.

4.
Push and hold ELECTRONIC IGNITION button until the burner .

5.

lights.

6. If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes and repeat the lighting
procedure.

7. To ignite remaining burners, turn knob to the HIGH position
starting with the burners closest to IGNITION BURNER first.

If ignitor does not work, follow match lighting instructions.

8. For grills equipped with ELECTRONIC IGNITION at
each burner:

Repeat steps 4 through 6 to light each burner.

9. Once each burner has ignited, turn knobs to desired setting.

WARNING

Turn controls and gas source or tank OFF when not
in use.

SEAR Burner Ignitor Lighting

▲ Do not lean over grill while lighting.

Turn OFF gas burner control valves.

1.
Turn ON gas at LP cylinder.

2.
Open lid during lighting.

3.
To ignite, push and turn SEAR burner knob to HIGH.

4.
Push and hold ELECTRONIC IGNITION button until the .

5.

burner lights.

6. If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes and repeat the lighting
procedure.

SEAR Burner Match-Lighting

▲ Do not lean over grill while lighting.

1. Open lid. Turn ON gas at LP cylinder.

2. Place match into match holder (hanging from right side

panel of grill). Light match; then light burner by placing
match through the match light hole on right side of grill.

3. Push in and turn SEAR burner knob to the HIGH
position. Be sure

burner lights and stays lit.

CAUTION

If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.

Match-Lighting

▲ Do not lean over grill while lighting.

1. Open lid. Turn ON gas at LP cylinder.

2. Place match into match holder (hanging from left side panel of

grill). Light match; then light burner by placing match through
the match light hole on left side of grill.

3. Push in and turn far left burner knob to the HIGH position.
Be sure burner lights and stays lit.

4. Light adjacent burners in sequence by pushing knobs in and
turning to the HIGH position.

NOTE: Your grill may NOT be equipped with a Sideburner!

Sideburner Ignitor Lighting

▲ Do not lean over grill while lighting.

1. Open sideburner lid. Turn ON gas at LP cylinder.

2. Turn sideburner knob to the HIGH position, push and hold
ELECTRONIC IGNITOR button.

3. If sideburner does NOT light within 5 seconds, turn knob to

OFF, wait 5 minutes, then

repeat lighting procedure.

Sideburner Match Lighting

1. Open sideburner lid. Turn ON

gas at LP cylinder.

2. Place lit match near burner.

3. Turn sideburner knob to the

HIGH position.

Be sure burner lights and
stays lit.

12

Burner Flame Check

• Remove cooking grates and flame tamers. Light burners, rotate
knobs from HIGH to LOW. You should see a smaller flame in
LOW position than seen on HIGH. Perform burner flame check
on sideburner, also. Always check flame prior to each use. If
only low flame is seen refer to "Sudden drop or low flame" in
the Troubleshooting Section.

HIGH

LOW

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.

• Plastic parts: Wash with warm soapy water and wipe dry.
s Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.

Turning Grill Off

• Turn all knobs to the OFF position. Turn LP cylinder
OFF by turning hand-wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP cylinder. Press and hold electronic ignitor

button. "Click" should be heard and spark seen each time
between each collector box or burner and electrode. See
"Troubleshooting" if no click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in position. To check

valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF

position. Valves should turn smoothly.

OFF

Hose Check

• Before each use, check to see if hoses are cut or worn or kinked.

Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.

• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.

• Stainless steel surfaces: To maintain your grill’s high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

13

CAUTION

SPIDER ALERT!

SPIDER AND WEBS

INSIDE BURNER

If your barbeque is getting hard to light or
the flame is weak, check and clean the
venturis and burners.

3. Remove carryover tubes and burners.

4.

Detach electrode from burner.
NOTE: Removal/Detachment method will depend on the
burner configuration. See different configurations in
illustrations below.

5. Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one

easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Run the hook through each burner
tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not

use a brass wire brush), run the brush through each
burner tube several times.

(C) Wear eye protection: Use an air hose to force air into

the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.

6. Wire brush entire outer surface of burner to remove food
residue and dirt.

7. Clean any blocked ports with a stiff wire such as an open
paper clip.

8. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

9. Attach electrode to burner.

10. Carefully replace burners.

Correct

burner-to-valve

engagement

11. Attach burners to brackets on firebox.

12. Reposition carryover tubes and attach
to burners. Replace flame tamers and
cooking grates.

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• When LP cylinder is connected to grill, store outdoors in a well­ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “Cleaning the Burner
Assembly” instructions before starting grill.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.

1. Turn gas OFF at control knobs and LP cylinder.

2.

Remove cooking grates and flame tamers.

14

Firebox

Firebox

tu

over

Carry

Carryover tube

Firebox burner
bracket

be

Firebox
burner
bracket

Remove screws

Electrode

Electrode

Pry off
electrode with
a flat blade
screwdriver

LIMITED WARRANTY

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this
product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods
indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or
freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE

Stainless Burner
Firebox and Lid
All Other Parts

*Note: A dated sales receipt WILL be required for warranty service.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.
Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the
discoloration of stainless steel surfaces.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

RUST is not considered a manufacturing or materials defect.

5 years from date of purchase*
2 years from date of purchase*
1 year from date of purchase*

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts

2. Service calls to your home.

3. Repairs when your product is used for other than normal, single-family household or residential use.

4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use

of products not approved by the manufacturer.

5. Any food loss due to product failures or operating difficulties.

6. Replacement parts or repair labor costs for units operated outside the United States or Canada.

7. Pickup and delivery of your product.

8. Repairs to parts or systems resulting from unauthorized modifications made to the product.

9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,
the manufacturer reserves the right to substitute like or similar parts that are equally functional.

Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any
applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,

replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,

acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the

product paid by the original consumer.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state
to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or
the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this
product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be
refused.

write to:

Consumer Relations

P. O. Box 1240

PERFORATION, MANUFACTURING,
AND MATERIAL DEFECTS ONLY

15

PARTS LIST

Key Qty Description

MM 1 LEFT RAIL, F/ GREASE TRAY

NN 1 RIGHT RAIL, F/ GREASE TRAY

OO 1 GREASE TRAY

PP 1 HEAT SHIELD, F/ TANK

QQ 1 FRONT BRACE

RR 1 LEFT DOOR, NO HANDLE

SS 2 DOOR HANDLE

TT 1 RIGHT DOOR, NO HANDLE

UU 1 GROMMET

VV 1 TANK SCREW, F/ BOTTOM SHELF

WW 2 CASTER, LOCKING

XX 2 CASTER, FIXED

NOT Pictured

… 1 CASTER PIN

… 2 DOOR MAGNET

… 1 HARDWARE PACK

… 1 ASSEMBLY MANUAL, ENGLISH

Key Qty Description

A 1 FIREBOX

B 4 MAIN BURNER, F/ FIREBOX

C 1 ELECTRODE, F/ MAIN BURNER

D 1 SEARING BURNER, F/ FIREBOX

E 1 ELECTRODE, F/ SEARING BURNER

F 3 CARRY OVER TUBE

G 4 FLAME TAMER, MAIN BURNER

H 1 FLAME TAMER, SEARING BURNER

I 1

TOP LID

J 1 LOGO PLATE

K 1 TEMPERATURE GAUGE

L 1 HANDLE, TOP LID

M 2 RUBBER BUMPER, RECTANGLE, F/ TOP LID

N 2 RUBBER BUMPER, LID

O 1 HARDWARE FOR TOP LID

P 3 COOKING GRATE

Q 1 WARMING GRID

R 1 VALVE/ HOSE/ REGULATOR ASSEMBLY

S 1 CONTROL PANEL

T 1 ELECTRONIC IGNITION MODULE

U 1 HEAT SHIELD, F/ EI MODULE

V 1 BUTTON, F/ EI MODULE

W 6 BEZEL F/ KNOB

X 6 CONTROL KNOB

Y 1 MATCH HOLDER

Z 1 SIDEBURNER SHELF, LEFT

AA 1 DRIP PAN, SIDEBURNER

BB 1 ELECTRODE, F/ SB

CC 1 SIDEBURNER

DD 1 SIDEBURNER GRATE

EE 1 SIDEBURNER LID

FF 1 ELECTRODE WIRE, SIDEBURNER

GG 1 SIDE SHELF, RIGHT

HH 1 CART LEFT SIDE PANEL

II 1 CART RIGHT SIDE PANEL

JJ 1 BOTTOM SHELF

KK 1 UPPER BACK PANEL

LL 1 LOWER BACK PANEL

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on
your particular grill model. However, the method of assembly remains the same.

16

PARTS DIAGRAM

F

J

Q

F

F

K

O

AA

I

BB

D

E

P

G

G

P

G

N

M

P

G

H

PP

A

L

B

B

B

B

C

EE

DD

CC

FF

Z

V

S

X

W

T

GG

RR

SS

HH

R

VV

UU

MM

U

SS

Y

W

W

W

W

W

X

X

X

X

X

TT

NN

OO

KK

QQ

II

LL

WW

WW

XX

JJ

XX

17

ASSEMBLY

1

Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A.
Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for
remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at
the front. After all 4 casters are secure remove the Caster Pin and save for future maintenance.

Non-lock Caster

Locking Caster

Front

A

Caster Pin

2

Attach side panels to bottom shelf using three 1/4-20x1/2" screws per panel.
IMPORTANT: Panel with large hole must be on left side of bottom shelf.

Left Side Panel
(with large hole)

Make sure side panels
are pushed as far to the
rear of bottom shelf as
possible before fully
tightening screws.

Rear

Bottom Shelf

1/4-20x1/2" Screw

Right Side Panel

18

3

Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using
two 1/4-20x1/2” screws on each side.

Lower Back Panel

1/4-20x1/2" Screw

4

This step requires two people to lift and
position grill head onto cart. Carefully

lower the grill head onto the cart, aligning
slots at bottom of grill head with posts on
cart side panels. Make sure the regulator

hose is hanging outside the cart. Grill
head must face open side of cart.

Grill Head

Regulator Hose

19

5

Insert front brace under control panel and between cart side panels. Make sure door hinge pin holes are on the top side and
facing the front. Secure front brace in upper holes using one 1/4-20x1½” screw and Fiber washer on each side. Secure

front brace in lower holes using one 1/4-20x1½” screw on each side.

NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN
ASSEMBLED TO CART.

Door Hinge Pin Hole

Fiber Washer

1/4-20x1½” Screw

Front Brace

6

1/4-20x1½” Screw

On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel in upper

holes, using one 1/4-20x1½” screw and Fiber washer on each side. Secure upper back panel in lower holes, using one
1/4-20x1½” screw on each side.

Fiber Washer

Upper Back Panel

20

7

Open top lid. Insert flange on right side shelf into side shelf brackets on side of firebox.
Attach right side shelf using two 1/4-20x3/4” screws and 1/4 nuts, shown A.
Attach rear of shelf using one 1/4-20x1½” screw and 1/4 nut in lower hole, shown B/C.
Attach front of shelf using four #8x3/8” self-tapping screws, shown D/E.

B

Flange Into Bracket

1/4-20x1½” Screw

Bracket

Right Side Shelf

Back of cart

Main Control Panel

A

1/4-20x3/4” Screw

1/4 Nut

1/4 Nut

C

Back of main control panel

#8x3/8" self-tapping screw

#8x3/8”

self-tapping screw

Main Control Panel

D

E

21

8

Insert flange on sideburner shelf into side shelf brackets on side of firebox.
Attach sideburner shelf using two 1/4-20x3/4" screws and 1/4 nuts, shown A.
Attach rear of shelf using one 1/4-20x1½” screw and 1/4 nut in lower hole, shown B/C.
Attach front of shelf using four #8x3/8" self-tapping screws, shown D/E.

A

1/4 Nut

Back of Firebox

B

1/4-20x1½” Screw

1/4-20x3/4” Screw

Flange Into Bracket

Sideburner Shelf

1/4 Nut

D

#8x3/8” self-tapping screw

Bracket

Main Control Panel

C

E

Back of main control panel

#8x3/8" self-tapping screw

22

9

Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in
fascia. Align the holes on valve bracket with left and right holes on fascia. Attach bezel to fascia and valve bracket with two

#8-32x3/8" screws. Press sideburner control knob onto valve stem.

10

Valve Stem

#8-32x3/8” Screw

Sideburner Fascia

Insert sideburner into sideburner shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on
shelf, shown A. Make sure burner tube engages sideburner valve. Secure burner to sideburner drip pan with one Wing
nut, shown B.

Bezel

Control Knob

Sideburner Drip Pan

Sideburner

A

B

Burner Tube

Valve

Wing Nut

23

11

A

Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. , Place sideburner grate onto sideburner shelf
shown B.

B

Sideburner grate

12

Inside of cart, insert rear tab (without hole) of heat shield into left slot on upper of lower back panel. Insert rear tabs
(without hole) of left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A. Attach
front tabs of heat shield under front brace and attach right and left rails under front brace with three #8x3/8” self-tapping
screws, shown B.

Left rail

Tank Heat Shield

Sideburner Ignitor Wire

Right rail

Grease tray opening

A

B

Tank Heat Shield

#8x3/8”

self-tapping screw

Right rail

24

Left rail

13

Insert hinge pin on bottom of door into the hole in bottom shelf. Press upper hinge pin in top of door, align hinge hole on front
door brace, and release hinge pin into door brace.

PRESS

Hinge pin on
top of door

Right

Left
Door

Door

14

Hinge pin on
bottom of door

Place heat tents over tube burners and the heat tent for bar burner over bar burner by inserting tabs into slots in front of firebox.
Opposite ends of heat tents rest on pins in back of firebox.

Heat Tent,
F/Bar Burner

Heat Tent

Bar Burner

Front of firebox

25

15

Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of
firebox.

Unscrew electronic ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Replace ignitor cap.

Warming Rack

Cooking Grate

Electronic
Ignition Cap

AA Battery

16

On back of grill, slide grease tray into opening in upper back panel.

Grease Tray

CAUTION

26

Failure to install grease tray will
cause hot grease to drip from bottom
of grill with risk of fire or property
damage.

17

LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use &
Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder
valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. Insert regulator through large hole in
left side panel. See Use & Care section of this manual to perform the “Burner Flame Check” and for important safety

instructions before using.

Always keep LP cylinders in upright
position during use, transport, and storage.

Cylinder screw at rear of cart

Cylinder screw

LP Cylinder

(not included)

CAUTION

Cylinder valve must face to front of cart once
tank is attached. Failure to install cylinder
correctly may allow gas hose to be damaged
in operation, resulting in the risk of fire.

27

DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Gas leaking from
cracked/cut/burned
hose.

Gas leaking from LP
cylinder.

Gas leaking from LP
cylinder valve.

Gas leaking between
LP cylinder and
regulator connection.

Fire coming through
control panel.

Grease fire or
continuous excessive
flames above cooking
surface.

Troubleshooting

Problem

Possible Cause

• Damaged hose.

• Mechanical failure due to rusting or
mishandling.

• Failure of cylinder valve from
mishandling or mechanical failure.

• Improper installation, connection not
tight, failure of rubber seal.

• Fire in burner tube section of burner due
to blockage.

• Too much grease buildup in burner area.

Possible Cause

Prevention/Solution

• Turn off gas at LP cylinder or at source on natural gas systems. If
anything but burned, replace valve/hose/regulator. If burned,
discontinue use of product until a plumber has investigated cause
and corrections are made.

• Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

• Turn off LP cylinder valve. Remove regulator from cylinder and
visually inspect rubber seal for damage. See LP Cylinder Leak Test
and Connecting Regulator to the LP Cylinder.

• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After fire is out and grill is cold, remove
burner and inspect for spider nests or rust. See Natural Hazard
and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After cooling, clean food particles and
excess grease from inside firebox area, grease tray, and other
surfaces.

Prevention/Solution

Burner(s) will not light
using ignitor.
(See Electronic Ignition
Troubleshooting also)

Continued on next
page.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not
fully connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at
crack.”

• Electrode tip not in proper position.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other
matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty,
refer to “Sudden drop in gas flow.”

• For a grill equipped with the AUTO-CLEAN™ feature, make sure

the AUTO-CLEAN™ valve is set to “Grill”

• Turn off knobs and disconnect coupling nut from LP cylinder.
Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters
additional turn until solid stop. Tighten by hand only - do not use
tools.

• Replace electrode(s).

Main Burners:

• Tip of electrode should be pointing toward gas port opening on
burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner:

• Tip of electrode should be pointing toward gas port opening on
burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

• Wire and/or electrode covered with
cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) between
ignitor and electrode.

• Dead battery.

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

• Replace with a new alkaline battery.

Troubleshooting (continued)

Problem

Burner(s) will not light
using ignitor.
(See Electronic Ignition
Troubleshooting also)

Burner(s) will not
match light.

Sudden drop in gas
flow or low flame.

Flames blow out.

Possible Cause

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at full
strength.

• See “GAS ISSUES:” on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP cylinder
connection.

• High or gusting winds.

• Low on LP gas.

Prevention/Solution

• See Section I of Electronic Ignition System.

• See Section II of Electronic Ignition System.

• See Section III of Electronic Ignition System.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low,
turn off knobs and LP cylinder valve. Disconnect regulator.
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait
30 seconds and then light grill.

• Turn off knobs and LP cylinder valve. Disconnect coupling nut from
cylinder. Reconnect and retry.

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Unable to fill LP
cylinder.

One burner does not
light from other
burner(s).

AUTO-CLEAN™

(If Equipped)

Timer does not work
(Green light does not
flash)

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around
burner system.

• Burner and/or burner tubes are blocked.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position
and let fire burn out. After grill cools, remove and clean all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner
cleaning section of Use and Care.

• Some dealers have older fill nozzles
with worn threads.

• Grease buildup or food particles in

• The worn nozzles don’t have enough “bite” to engage the valve. Try
a second LP dealer.

• Clean carry-over tube(s) with wire brush.

end(s) of carryover tube(s).

Possible Cause Prevention/Solution

 Dead Battery
 Batteries installed incorrectly.
 Knob Position did not start the Clean

Cycle

 Replace batteries
 Install batteries correctly.
 Push Knob in to start the clean cycle. (Green LED should begin to

flash)

No LED’s will illuminate  Dead Battery

Red LED next to battery

 Low Battery Strength

symbol is illuminated

 Replace batteries

 Prepare to replace batteries (NOTE: Clean cycle will operate with

a weak battery.

29

Troubleshooting - Electronic Ignition

Problem (Ignition)

SECTION I

No sparks appear at

any electrodes when
Electronic Ignition Button
is pressed; no noise can

be heard from spark

module.

SECTION II

No sparks appear at

any electrodes when

Electronic Ignition Button

is pressed; noise can

be heard from spark

module.

Possible Cause

• Battery not installed
properly.

• Dead battery.

• Button assembly not
installed properly.

• Faulty spark module.

• Output lead
connections not
connected.

Check Procedure

• Check battery orientation.

• Has battery been used
previously?

• Check to insure threads are
properly engaged. Button
should travel up and down
without binding.

• If no sparks are generated
with new battery and good
wire connections, module is
faulty.

• Are output connections on
and tight?

Prevention/Solution

• Install battery (make sure that “+” and “–”
connectors are oriented correctly, with “+” end up
and “–” end down.)

• Replace battery with new alkaline battery.

• Unscrew button cap assembly and reinstall, making
sure threads are aligned and engaged fully.

• Replace spark module assembly.

• Remove and reconnect all output connections at
module and electrodes.

SECTION III

Sparks are present
but not at all
electrodes and/or not
at full strength

• Output lead
connections not
connected.

• Arcing to grill away
from burner(s).

• Weak battery.

• Electrodes are wet.

• Electrodes cracked or
broken “sparks at
crack”.

• Are output connections on
and tight?

• If possible, observe grill in
dark location. Operate
ignition system and look for
arcing between output wires
and grill frame.

• All sparks present but weak
or at slow rate.

• Has moisture accumulated
on electrode and/or in burner
ports?

• Inspect electrodes for
cracks.

• Remove and reconnect all output connections at
module and electrodes.

• If sparks are observed other than from burner(s),
wire insulation may be damaged. Replace wires.

• Replace battery with a new alkaline battery.

• Use paper towel to remove moisture.

• Replace cracked or broken electrodes.

30

Please register your product online at:
Registre su producto en línea en:
Veuillez enregistrer votre produit à l'adresse:

www.charbroil.com/register

(If you register online, you do not need to send in this registration card.)
(Si registra en línea, no es necesario enviar esta tarjeta de registro.)
(Si vous enregistrez votre produit en ligne, il n'est pas nécessaire d'envoyer la carte
d'enregistrement.)

PLEASE FILL OUT THIS C ARD AND ATTACH A CO PY OF YOUR SALES RECEIPT. RETUR N IT WITH IN 10 DAYS OF PUR CHASE. FOR WARR ANTY S ERVIC E PROOF OF PURCHASE
WIL L BE REQUI RE D. T HIS WARRANTY IS NON-TRAN SFERA BLE.

LLE NE ESTA TARJETA Y DEV UELVALA DENTRO DE LOS 10 DIAS DE LA COM PRA. PARA EL SERVICIO D E
COM PRA. CONSE RVE LA FACTU RA. ESTA GARANTIA ES INTR ANSFE RIBLE.

VEU ILLEZ COMPL ETER CETTE C ARTE ET LA RETOURNE R DA NS LES 10 JOURS SUI VANT L’ACHA T. POUR OBTE NIR L E SERVIC E SOUS GA RANTIE, UNE PREUVE D’ACHAT DOIT
ETR E PRESE NT EE. VEUI LLEZ CONSERVE R VOTRE FACTURE. LA PRES ENTE GARANTIE N’EST PAS TRANSF ERABLE.

*Required | Necesario | Exigé

GARAN TI A ES NECESAR IO QUE PRESENTE SU COMPROBANTE DE

~ PLEASE PRINT ~ IMPRIMA POR FAVOR ~ S'IL VOUS PLAÎT IMPRIMER ~

*❶ First Name | Nombre | Prénom Initial | Inicial | Initiale Last Name | Apellido | Nom de Famillie

Address (number & street) | Dirección (número y calle) | Adresse (numéro et rue) Apt Number | Nº de apart | Nº d’appt.

City | Cludad | Ville State | Estado | Province Zip Code | Código Zip | Code Postal

*❷

E-mail Address | Dirección de correo electrónico | Adresse électronique * ❸ Phone Number | Número telefónico | Numéro de téléphone

*❹ Model Number | Número de modelo | Numéro de modèle

Serial Number | Número de serie| Numéro de série

STICKER ON PRODUCT

❻ Date of Purchase | Fecha de compra | Date de l’achat ❼ Store Name | Nombre de la tienda | Nom du magasin

$

❽ Purchase Price | Precio de compra | Prix d’achat ❾ Your Gender | Sexo | Sexe:

 Male | Masculino | Masculin



Female | Femenino | Féminin

❿ Which product are you registering?

¿Qué producto está registrando?
Quel produit enregistrez-vous?

1.  Gas Grill | Parrilla a gas | Gril au gaz

2.  Electric Grill | Parrilla eléctrica | Gril électrique

3.  Smoker | Ahumador | Fumoir

4.  Charcoal Grill | Parrilla a carbón | Barbecue au charbon

5.  Cooker/Fryer | Cocina/freidora | Cuiseur/Friteuse

6.  Other | Otro | Autre

We respect your privacy. | Respetamos su privacidad. | Nous respectons votre vie privée.

If you prefer not to receive special offers and promotions from Char-Broil, please check here:


 Marque aquí si no desea recibir ofertas y promociones especiales de Char-Broil:

Si vous préférez ne pas recevoir d’informations concernant des offres spéciales et des



promotions de Charbroil, veuillez cocher ici:

Mail to: / Enviar a: / Envoyer à :

Char-Broil Warranty Registration
P.O. Box 1240
Columbus, GA 31902-1240

*❺Attachcopyofyour

salesreceipthere.

Adjunteaquilacopia
desurecibode
compra

Veuillezattacherune
copiedevotrereçu
ici.

Thank you for completing this questionnaire. | Gracias por completer este cuestionario. | Merci d’avoir bien voulu remplir ce questionnaire.

31

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