Char-Broil American Gourmet 02204809 Instruction Manual

Tools needed for

assembly:

Adjustable Wrench

Screwdriver

02204809

04201101

Smoker, BBQ and Grill

WARNING

CALIFORNIA PROPOSITION 65

1. This product is produced with or contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.

2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.

Wash your hands after handling this product.

WARNING

All surfaces can be hot during use. Use protection
as required to prevent burning.

Do not use this unit on or near combustible surfaces
or structures such as wood decks, dry leaves or
grass, vinyl or wood siding, etc.

SEE OWNERS MANUAL FOR IMPORTANT SAFETY
INFORMATION.

WARNING

CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off

carbon monoxide, which has no odor. NEVER burn
charcoal inside homes, vehicles or tents.

NEVER LEAVE FIRE UNATTENDED!
Do not allow small children near flame. Hot embers

can fly out in breezy conditions. Adequate fire
extinguishing material should be readily available.

CAUTION

Some parts may contain sharp edges. Wear
protective gloves if necessary.

Read and follow all safety statements, warnings,
assembly instructions and use & care directions
before attempting to assemble and cook.

CAUTION

THIS UNIT IS HEAVY!
DO NOT assemble without a helper.

If you have questions or need assistance during assembly, please call .

To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com

P/N 42804003 • 02204809 (12-06-07)

1-800-241-7548

STOP!

Key Part Numbe r Desription Quantity

A 29000054 SMOKER CHAMBER 1
B 29000055 FIREBOX CHAMBER 1
C 29000056 SMOKE STACK ASSEMBLY 1
D 55700057 DAMPER KIT 1
E 40690000 FRONT SHELF, WOOD SLAT 3
F 29000061 FRONT SHELF, WOOD SLAT BRACKET 2
G 40690001 WOOD HANDLE 3
H 29000058 LONG LEG 2

I 29000059 SHORT LEG 2
J 29000060 LEG BRACE 2
K 29100070 SMOKER DOOR 1
L 29100071 FIREBOX DOOR 1

Key Part Numbe r Desription Quantity

M 41540001 WHEEL 2
N 10000122 W HEEL AXLE 1
O 41530000 TEMP GAUGE W/ CLIP 1
P 44830150 GREASE HOLDER 1
Q 40009913 FI RE GRATE 2
R 40009914 COOKING GRATE 2
S 10000074 LEG CAP, 1 3/8", PLASTIC 2
T 55710209 HINGE KIT 4

… 14502819 COOKBOOK 1
… 42804003 ASSEMBLY INSTRUCTIONS 1
… 42030494 LFW SNAP BAG, 02204809 1
… 40010679 OUTER CARTON 1

Missing a part?

No need to go back to the store!

Call Grill Service Center for Help and Parts

• If you need assistance with your product or warranty
parts call 1-800-241-7548. Hours of Service

Center Operation are 8:00 A.M. To 6:00 P.M. EST
Monday - Friday.

The store where you made your purchase
does not stock parts for this item. If you
need parts, whether they are missing or
damaged, call the Customer Service toll
free Help Line.

Call us and we will gladly ship

the part you need.

PARTS LIST

• To order non-warranty replacement parts or
accessories please visit us on the web at
www.charbroil. com or call

1-800-241-7548 and one of our friendly and
knowledgeable agents will be glad to assist you.

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1

• Stand smoker chamber on right end. Left
end, with larger opening, should be facing
upward.

• Connect long leg sections (with leg caps)
to short leg sections.

• Make sure long legs, with end caps, are
toward the top. Attach legs to smoker
chamber using two 1/4-20x1-3/4” screws
and two 1/4-20 flange nuts per leg
assembly.

Long Leg with End Cap

Smoker
Chamber

Short Leg – No End Cap

2

• Lay unit onto its back.

• Attach leg braces on each side using four
1/4-20x1-3/4” screws and four 1/4-20
flange nuts per brace.

• When complete, return unit to its right side,
as positioned in step 1.

Leg Brace

3

•Slide axle into holes at ends of short legs

(legs without end caps).

•Attach wheels onto axle rod using cotter

pins. Bend cotter pin ends to prevent them
from backing out of axle as shown in box A.

Check to be sure that all screws and nuts
used so far are fully tightened.

Wheel

Axle

Cotter pin

A

Cotter Pin

4

•Place the firebox onto the smoker chamber

and align the large openings.

•Insert six 1/4-20x1/2” screws through the

firebox, into the smoker chamber. Secure
with six 1/4-20 flange nuts.

Fully tighten all screws and nuts.

Axle

Firebox