Char-Broil 13201597, 580 Product Manual
Vertical Gas Smoker 580
Product Manual
Model 13201597
IMPORTANT: Fill out the product record information below.
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
FOR OUTDOOR USE ONLY
CAUTION
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
WARNING
Failure to follow all manufacturer’s instructions could
result in serious personal injury and/or property
damage.
CAUTION
Some parts may contain sharp edges. Wear
protective gloves if necessary.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call 1-800-241-7548.
To insure your satisfaction and for follow-up service, register your smoker online at
THIS UNIT IS HEAVY!
DO NOT assemble without a helper.
www.grillregistration.com
© 2013Char-Broil, LLC
• Columbus, GA 31902 •
CAUTION
Printed in China
42804856 • 07/17/12
Installation Safety Precautions
• Use your smoker, as purchased, only with LP (propane) gas
and the regulator/valve assembly supplied.
• Your smoker installation must conform with local codes, or in
their absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, and Propane Storage and
Handling, CSA B149.2, Canadian Electrical Code, CSA C22.1
• Your smoker is not for use in or on recreational vehicles and/or
boats.
• This smoker is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance
and immediately call your fire department.
Failure to follow these instructions could result in
fire or explosion, which could cause property
damage, personal injury or death.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION
DANGER
1. Never operate this appliance unattended.
2. Never operate this appliance within 10ft (3m) of
any structure, combustible material or other gas
cylinder.
3. Never operate this appliance within 25 ft (7.5 m)
of any flammable liquid.
4. If a fire should occur, keep away from the appliance
and immediately call your fire department, Do not
attempt to extinguish an oil or grease fire with
water.
Failure to follow these instructions could result in fire,
explosion or burn hazard, which could cause property
damage, personal injury or death.
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.
2
TABLE OF CONTENTS
Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Use and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
WARNING
Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.
CAUTION
For residential use only. Do not use for commercial
cooking.
CAUTION
Grease Fires
•Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
•Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP tank
off.
• If grill has not been regularly cleaned, a grease fire can
occur that may damage the product. Pay close attention
while preheating or burning off food residue to insure
that a grease fire does not develop. Follow instructions
on General Grill Cleaning and Cleaning The Burner
Assembly to prevent grease fires.
7
The best way to prevent grease fires is
•
regular cleaning of the grill.
3
USE AND CARE
DANGER
• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a hazard
due to possible gas release from the safety relief valve.
This could cause an intense fire with risk of property
damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately get
away from the LP cylinder/appliance and call your fire
department.
• Keep LP tank at a minimum distance of 24” (inches) away
from appliance at all times.
WARNING
DO NOT place
cylinder
within 24"of
appliance
LP Cylinder
•The LP cylinder used with your grill must meet the
following requirements:
•Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
•LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
•LP cylinder valve must have:
•Type 1 outlet compatible with
regulator or grill.
•Safety relief valve.
•UL listed Overfill Protection
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
•LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.
OPD Hand Wheel
24”
WARNING
Hose is a trip hazard
LP Cylinder Removal, Transport and Storage
•Turn OFF all control knobs and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Loosen cylinder screw beneath bottom shelf, then
lift LP cylinder up and out of cart. Install safety cap onto LP
cylinder valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
•A disconnected LP cylinder in
storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.
•Do not store an LP cylinder in an area where children play.
4
LP Cylinder Valve
Safety
Cap
Retainer Strap
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
•LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
•LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
•Use only licensed and experienced dealers.
•LP dealer must purge new cylinder before filling.
•Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
•A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
•Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
•To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
LP Cylinder Exchange
Connecting Regulator to the LP Cylinder
•Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only
for an OPD safety feature-equipped cylinder as described
in the "LP Cylinder" section of this manual.
•Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.
•Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
•Place dust cap on cylinder valve outlet whenever the cylinder is
not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of caps
or plugs may result in leakage of propane.
LP Cylinder Leak Test
For your safety
•Leak test must be repeated each time LP cylinder is exchanged
or refilled.
•Do not smoke during leak test.
•Do not use an open flame to check for gas leaks.
•Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
•Use a clean paintbrush and a 50/50 mild soap and water
solution.
in figure below.
Do not use household cleaning agents. Damage to gas
train components can result.
Brush soapy solution onto areas indicated by arrows
1.LP cylinder must be properly secured onto grill. (Refer to
assembly section.)
2.Turn all control knobs to the OFF position.
3.Turn LP cylinder OFF by turning hand-wheel clockwise to a
full stop.
4.Remove the protective cap from LP cylinder valve. Always use
cap and strap supplied with valve.
c
k
w
o
i
l
s
e
Strap and Cap
OPD Hand Wheel
Type 1 outlet with
thread on outside
Safety Relief Valve
C
f
f
O
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
WARNING
If “growing” bubbles appear do not use or move the LP
cylinder. Contact an LP gas supplier or your fire
department!
5.Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.
Nipple has to be centered
into the LP cylinder valve.
5
Leak Testing Valves, Hose and Regulator
1. Turn control knob to OFF.
Straight
Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
2. Be sure regulator is tightly connected to LP cylinder.
3. Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
4. Brush soapy solution onto areas circled below.
DANGER
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.
WARNING
• This appliance is not intended to be installed in or on a
boat.
• is not intended to be installed in or on an This appliance
RV.
• Never attempt to attach this to the self-appliance
contained LP gas system of a camper trailer or motor
home.
• Do not use until leak-tested.appliance
• If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close LP
cylinder valve and call LP gas supplier or your fire
department!
5. If “growing” bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement
parts. Order new parts by giving the serial, model number and
name and part number of items needed (see parts list) to the
Grill Service Center at 1-800-241-7548.
6. Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.
6
WARNING
For Safe Use of Your smoker and to Avoid Serious
Injury:
• The use of alcohol, prescription or non-prescription
drugs may impair the consumer's ability to properly
assemble or safely operate the appliance.
• When cooking, the appliance must be on a level, stable
noncombustible surface in an area clear of combustible
material. An asphalt surface (blacktop) may not be
acceptable for this purpose.
• Do not leave appliance unattended. Keep children and
pets away from the appliance at all times.
• Do not place empty cooking vessel on the appliance
while in operation. Use caution when placing anything in
cooking vessel while the appliance is in operation.
• Do not move the appliance when in use. Allow the
cooking vessel to cool to 115°F (45°C) before moving or
storing.
• This appliance is not intended for and should never be
used as a heater.
• This appliance will be hot during and after use. Use
insulated oven mitts or gloves and long-handled
barbecue utensils for protection from hot surfaces or
splatter from cooking liquids.
• Keep appliance area clear and free from materials that
burn.
• Keep appliance area clear and free from combustible
materials, gasoline and other flammable vapors and
liquids.
• Keep fuel supply hose away from any heated surfaces.
• Use only in well-ventilated space. NEVER use appliance
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
• Use appliance at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire or
sources of ignition such as pilot lights on water heaters,
live electrical appliances, etc.
3 ft.
3 ft.
• Apartment Dwellers:
Check with management to learn the requirements and
fire codes for using an LP gas appliance in your
apartment complex. If allowed, use outside on the ground
floor with a three (3) foot clearance from walls or rails. Do
not use on or under balconies.
• NEVER attempt to light burner with any type of
closed cover . A buildup of non-ignited gas inside a
closed appliance is hazardous.
• Never operate appliance with LP cylinder out of
correct position specified in assembly instructions.
• Always close LP cylinder valve and remove coupling
nut before moving LP cylinder from specified
operation position.
Safety Tips
• Before opening LP cylinder valve, check the coupling nut for
tightness.
• When appliance is not in use, turn off control knob and LP
cylinder valve.
• Smoker Chamber door should be open while attempting
to light the burner.
• The grease tray must be inserted into appliance and
emptied after each use. Do not remove grease tray until
appliance has completely cooled.
• If you notice grease or other hot material dripping from
appliance onto valve, hose or regulator, turn off gas
supply at once. Determine the cause, correct it, then
clean and inspect valve, hose and regulator before
continuing. Perform a leak test.
• Do not store objects or materials under the appliance
enclosure that would block the flow of combustion air to
the underside of either the control panel or the firebox
bowl.
• The regulator may make a humming or whistling noise
during operation. This will not affect safety or use of grill.
• If you have an appliance problem see the
"Troubleshooting Section".
• If the regulator frosts, turn off appliance and LP cylinder
valve immediately. This indicates a problem with the
cylinder and it should not be used on any product. Return
to supplier!
• Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior
to grilling. It is not recommended to clean cooking
surfaces while grill is hot.
24”
Ignitor Lighting
• Do not lean over appliance while lighting.
1. Turn ON LP gas cylinder.
2. Open the Smoke Chamber door.
3. Press and turn the control knob to HIGH.
4. Turn ROTARY IGNITOR knob rapidly.
5. Verify burner is lit by checking flame through view port or
pulling out smoker drawer. .
6. If ignition does not occur in 5 seconds, turn the burner control
knob OFF, wait 5 minutes, and repeat lighting procedure.
If ignition still does not occur, follow match-lighting
instructions.
WARNING
Turn control knob and LP cylinder OFF when not in
use.
CAUTION
If ignition does NOT occur in 5 seconds, turn the
control knob OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Match-Lighting
Do not lean over appliance while lighting.
1. Turn ON LP cylinder.
2. Open the Smoke Chamber door.
3. Place lit match into match lighting hole of appliance as
pictured below. Make sure lit match is placed inside hole and
near burner.
4. Push in and turn control knob to HIGH. Be sure burner
lights and stays lit.
5. Verify burner is lit by checking flame through view port or
pulling out smoker drawer.
Viewing
Match
Port
Match
Lighting
Hole
First - Open
the door
Smoker
Drawer
Control
Knob
View is from side of appliance
8
Burner Flame Check
• Light burner, rotate knob from HIGH to LOW. Looking through
the match light holes underneath the appliance, you should see
the flame height decrease when turning knob from HIGH to
LOW. Always check flame prior to each use. If only low flame
is seen refer to "Sudden drop or low flame" in the
Troubleshooting Section.
Turning Appliance Off
• Turn control knob to position. Turn LP cylinder off by OFF
turning hand-wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP cylinder. Turn ignitor knob. "Click" should
be heard each time at electrode. See "Troubleshooting" if no
click or spark.
Valve Check
• Important: Make sure gas is off at LP cylinder before
checking valve. Knob locks in position. To check valve, OFF
first push in knob and release, knob should spring back. If knob
does not spring back, replace valve assembly before using Oilless Fryer. Turn knob to HIGH position then turn back to OFF
position. Valve should turn smoothly.
Hose Check
• Before each use, check to see if hose is cut, worn or kinked.
Replace damaged hose before using applaince. Use only
valve/hose/regulator specified by manufacturer.
Normal
Hose
Kinked
Hose
General Appliance Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors are not painted at the factory (and
should never be painted). Apply a strong solution of detergent
and water or use a grill cleaner with scrub brush on insides of
appliance lid and bottom. Rinse and allow to completely air dry.
Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Painted surfaces: Wash with mild detergent or non-abrasive
cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.
• Stainless steel surfaces: To maintain the high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
Loading...