Char-Broil 4754960 ASSEMBLY MANUAL
4754960
ASSEMBLY MANUAL
®
FOR OUTDOOR HOUSEHOLD USE ONLY. DO
NOT USE INDOORS OR FOR COMMERCIAL
COOKING
INSTALLER/ASSEMBLER: Leave these
instructions with consumer.
CONSUMER: Keep this manual for future
reference.
4754960 / 0 - 4165144 (06-05-02)
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP Tank not connected for use shall
not be stored in the vicinity of this or any
other appliance.
Failure to follow all manufacturer's instructions
could result in serious personal injury and/or
property damage.
Combustion by-products produced when using
this product contain chemicals known to the
State of California to cause cancer, birth
defects, or other reproductive harm.
Read and follow all safety statements, Assembly
Instructions and Use and Care directions before
attempting to assemble and cook.
Some parts may contain sharp edges especially as noted in the manual! Wear
protective gloves if necessary.
FOR YOUR SAFETY
If You smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your
gas supplier or your fire department.
If you have any questions or need assistance
during assembly, please call 1-800-241-7548.
Visit us on the web at: www.charbroil.com
4754960 1
Safety Symbols
The symbols and boxes shown below explain what each
heading means. Read and follow all of the messages found
throughout the manual.
Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
Be alert to the possibility of serious bodily injury if
the instructions are not followed. Be sure to read and
carefully follow all of the messages.
Installation Safety Precautions
This grill is designed for use with an LP (propane) gas tank
using the regulator/valve assembly supplied. Do not use with
any other fuel source, including fixed fuel (propane or natural
gas) systems.
Grill installation must conform with local codes, or in their
absence with National Fuel Gas Code, NFPA 54 / ANSI
Z223.1 or CAN/CGA-B149.2 Propane Installation Code.
Handling and storage of LP cylinders must conform to LP
Gas Code NFPA/ANSI 58. Grill is not for use in or on
recreational vehicles and/or boats.
All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/
or fuel supply hoses away from any hot surfaces.
This grill is safety certified for use in the United States and
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
Indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury.
Call Grill Service Center for Help and Parts
If you need help or warranty parts call (1-800-241-7548 or
send a FAX to 1-706-576-6355.
Business hours: Open 24 hours - Seven days a week
To order non-warranty replacement parts or buy accessories
(grill cover, cleaners, paint) call 1-800-993-2677 or send a FAX
to 1-706-565-2121.
Please know your Model number, Date of Purchase and
Carton Label number prior to calling.
Warranty Information
Serial Number ________________________________
Model Number ________________________________
Date Purchased _______________________________
Carton Label # GG ___ ___ ___ ___ ___ ___
For safe use of your grill and to avoid serious injury:
Do not let children operate or play near grill.
Keep grill area clear and free from materials that burn.
Do not block holes in bottom or back of grill.
Check burner flames regularly.
Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under a surface that can catch fire.
Do not use charcoal in a gas grill.
Use grill at least 3 ft. from any wall or
surface. Maintain 10 ft. clearance to
objects that can catch fire or sources
of ignition such as pilot lights, live
electrical appliances, etc.
Apartment Dwellers:
Check with management to learn the requirements and fire
codes for using an LP Gas Grill in an apartment. If allowed
use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies made of wood.
NEVER attempt to light burner with lid closed. A buildup of
non-ignited gas inside a closed grill is hazardous.
Never operate grill with LP tank out of correct position.
Always close LP tank valve and remove coupling nut before
moving LP tank from specified operating position.
24754960
Parts List - Model 4754960
KeyQty -- Description --------------------------------- Part#
A ----- 1 ---- Lid Handle -------------------------------------------- 4154399
B ----- 1 ---- Base --------------------------------------------------- 4154380
C ----- 1 ----Cooking Grate --------------------------------------- 4157097
D ----- 1 ----LP Tank ----------------------------------------------- 4158069
E ----- 1 ----Briquets Bag ----------------------------------------- 4158125
F ----- 1 ----Grill Lid ------------------------------------------------ 4509232
G ----- 1 ---- Grill Bottom -------------------------------------------- 4509233
H ----- 2 ----Blank Legs-------------------------------------------- 4302534
I ------ 1 ---- Valve Cover ------------------------------------------ 4502445
J ------ 1 ----Valve/Hose/Regulator ------------------------------ 4524493
K ----- 1 ----Control Leg------------------------------------------- 4525834
L ----- 1 ---- Burner ------------------------------------------------- 4068082
M ----- 1 ---- Leg Handle ------------------------------------------- 4150357
N ----- 1 ----Ignitor -------------------------------------------------- 4153713
O ----- 1 ---- Ignitor Wire ------------------------------------------- 4153761
P ----- 1 ---- Electrode ---------------------------------------------- 4153800
Z
A
Z
Q ----- 1 ----Control Knob ---------------------------------------- 4154214
R ----- 3 ----Lid Hanger ------------------------------------------ 4154245
S ----- 1 ---- Heat Indicator w/ Nut ------------------------------ 4156896
T ----- 1 ----Grease Cup ----------------------------------------- 5156609
U ----- 1 ----Grease Clip ----------------------------------------- 5156610
V ----- 1 ---- Heat Plate -------------------------------------------- 4156439
#10 Fasteners Bag: 4254038
W----- 6 ---- #10-24 x 7/16 T- Nut ----------------------------- 4080094
X ---- 20---- #10-24 Hex Nut (keps) --------------------------- 4080208
Y ----- 3 ---- #10-24 Acorn Nut ---------------------------------- 4080251
Z ---- 14 ----#10-24 x 1" Machine Screw -------------------- 4080302
AA --- 3 ---- #10-24 x 3/8" Machine Screw ------------------ 4080345
BB --- 3 ---- #10-24 x 2" Machine Screw -------------------- 4080377
CC --- 3 ----1-1/2" Spacer --------------------------------------- 4080724
Misc. Fasteners Bag: 4253106
DD --- 2 ----#6-32 x 3/8" Machine Screw -------------------- 4080361
EE --- 1 ----5/16 Flat Washer ----------------------------------- 4080413
FF --- 2 ---- #10 x 3/8 Self-tap Screw ------------------------- 4080735
GG --- 3 ----#12-14 x 1/2" Self-tap Screw ------------------- 4080772
C
S
CC
AA
Y
V
X
X
W
W
P
X
X
X
CC
L
W
AA
G
BB
O
X
B
X
X
Z
H
Z
GG
F
R
X
EE
U
T
S
D
GG
X
R
M
Z
N
DD
GG
R
E
X
X
Q
K
I
J
Z
X
H
BB
Z
FF
Z
4754960 3
Before Beginning Assembly
Remove all contents from box. Lay cardboard on the ground when unpacking, assemble grill parts on the cardboard to avoid
scratching surfaces.
Carefully read and follow all assembly instructions, paying particular attention to parts orientation.
Easily find fasteners by referring to each item (shown actual size) at the start of each step.
Minimum tools...for assembly of your grill include screwdrivers (Phillips), adjustable
wrench and pliers. A 3/8" nut driver would be ideal.
You may fill your LP gas tank prior to assembly. The tank must also have the safety cap installed onto the tank valve when
not in use, see Use & Care section.
#10 Bag
1
302
Control Leg
208
094
302
Handle
Ignitor
To
Grill
Bottom
208 between Leg and Grill Bottom (Finger
tighten fully onto screws)
094
(Inside Grill Bottom)
Note: Tighten by
turning screws only.
s Use top two holes of
four-hole pattern.
44754960
Grill Bottom
s Be sure that holes in grill bottom for electrode
are pointing upward toward control leg.
302
2
#10 Bag
302
094
Blank Leg
between Leg and Grill Bottom
(Finger tighten fully onto screws)
208
between Leg and Grill Bottom
(Finger tighten fully onto screws)
s Rotate grill bottom to
attach blank legs.
094 (Inside
Grill Bottom)
Note: Tighten
by turning
screws only.
208
302
208
3
#10 Bag
302
Blank Leg
Control Leg
Base
To Grill Bottom
Base
208
302
s Wheels face
away from
control leg.
208
Control leg properly attached to base
Repeat assembly
on blank legs.
4754960 5
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