Char-Broil 466231203 User Manual

ASSEMBLY,USE AND CARE MANUAL

CAUTION:

Read and follow

all safety statements,

assembly instructions,

and use and care

directions before

attempting to

assemble and cook.

INSTALLER/

ASSEMBLER:

Leave these instructions

with consumer.

CONSUMER:

Keep this manual for

future reference.

WARNING

Failure to follow all

manufacturer’s

instructions could

result in serious

personal injury and/or

property damage.

CAUTION

Some parts may contain
sharp edges - especially

as noted in the manual!

Wear protective gloves

if necessary.

THIS GRILL IS

FOR OUTDOOR

USE ONLY

If you have any questions

or need assistance

during assembly,

please call

1-800-241-7548.

Visit us on the web at:

www.charbroil.com

4632215

466231203

THIS GRILL IS FOR

OUTDOOR USE ONLY

N

If you have any questions

or need assistance

during assembly,

please call

1-800-241-7548 U.S

1-800-387-6057 CAN

466231203 / P80112002A (04-15-03)

466231203 • 1

WARNINGWARNING

WARNING

WARNINGWARNING

FOR YOUR SAFETY

1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.

2. An LP Tank not connected for use
shall not be stored in the vicinity of
this or any other appliance.

FOR YOUR SAFETY
If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call
your gas supplier or your fire
department.

Installation Safety Precautions

• Use grill only with LP (propane) gas and the regulator/valve
assembly supplied.

• Grill installation must conform with local codes, or in their
absence with National Fuel Gas Code, NFPA 54 / ANSI

Z223.1 or CAN/CGA-B149.2 Propane Installation
Code. Handling and storage of LP cylinders must conform

to LP Gas Code NFPA/ANSI 58. Grill is not for use in or on
recreational vehicles and/or boats.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords

and/or fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.

Safety Symbols

• The symbols and boxes shown below explain what each

heading means. Read and follow all of the messages found
throughout the manual.

Call Grill Service Center For Help And Parts

• If you need help or warranty parts call !1-800-241-7548 U.S.
or 1-800-387-6057 CAN, or send a FAX to 1-706-576-6355.
Business hours: Open 24 hours - Seven days a week.

• To order non-warranty replacement parts or accessories (grill
cover, cleaners, paint) call 1-800-993-2677 or send a FAX to
1-706-565-2121.

Important: Fill out Warranty Information below

Warranty Information

Model Number _______________________________
Lot Number (on carton label) _____________________
Serial Number _______________________________
Date Purchased ______________________________

CACA

CA

CACA

UTIONUTION

UTION

UTIONUTION

DD

ANGERANGER

D

ANGER

DD

ANGERANGER

• DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death or
serious injury.

WARNINGWARNING

WARNING

WARNINGWARNING

• WARNING: Be alert to the possibility of serious
bodily injury if the instructions are not followed. Be
sure to read and carefully follow all of the messages.

CACA

CA

CACA

• CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.

UTIONUTION

UTION

UTIONUTION

• For residential use only. Do not use for commercial
cooking.

2 • 466231203

WarrantyTable of Contents

For Your Safety .........................................................................2

Call Grill Service Center For Help And Parts...........................2

Installation Safety Precautions.................................................2

Safety Symbols .........................................................................2

Table of Contents .....................................................................3

Warranty.................................................................................... 3

Before Beginning Assembly .....................................................4

Parts List ...................................................................................4

Exploded View .......................................................................... 5

Assembly ................................................................................ 6-9

Use and Care ........................................................................ 9-14

Storing Your Grill .....................................................................13

Indirect Cooking ...................................................................... 14

Food Safety..............................................................................14

Troubleshooting......................................................................15

Char-Broil warrants to the original consumer-purchaser that
this product shall be free from defects in workmanship and
materials under normal and reasonable use and correct
assembly (if assembled by consumer-purchaser), from date of
purchase.

Stainless steel and die cast parts - 99 years
Electronic ignition and burners - 10 years
Remaining parts - 2 years

Char-Broil will, at its option, refinish or replace any
product or part found to be defective during the warranty
period. Char-Broil will require you to return the part(s)
claimed to be defective, for its inspection, freight or postage
prepaid.

If you wish to obtain performance of any obligation under this
limited warranty, you should write to:

CHAR-BROIL

Consumer Warranty / P.O. Box 1240

Columbus, GA 31902-1240

Char-Broil may require reasonable proof of purchase and
we suggest you keep your receipt. In the state of California only,
if refinishing or replacement of the product is not commercially
practicable, the retailer selling this product or Char-Broil will
refund the purchase price paid for the product, less the amount
directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of
California only, you may take the product to the retail
establishment from which it was purchased or to any retail
establishment selling this product in order to obtain performance
under this warranty.

This warranty does not include the cost on any
inconvenience or property damage due to failure of the product
and does not cover damage due to misuse, abuse, accident,
damage arising out of transportation of the product, or damage
incurred through commercial use of the product. This express
warranty is the sole warranty given by the manufacturer and is in
lieu of all other warranties, express or implied, including implied
warranty of merchantability or fitness for a particular purpose.
Neither Char-Broil dealers nor the retail establishment selling this
product has any authority to make any warranties or to promise
remedies in addition to or inconsistent with those stated above.
Char-Broil's maximum liability, in any event, shall not exceed the
purchase price of the product paid by the original consumer­purchaser. Some states do not allow the exclusion or limitation of
incidental or consequential damages. So the above limitations or
exclusions may not apply to you. This warranty gives you specific
legal rights and may also have other rights which vary from state
to state.

466231203 • 3

Before Beginning Assembly

Parts List - 466231203

• Necessary tools for assembly of your grill include:
Phillips® screwdriver, pliers and adjustable wrench.

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®,
Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®,
Flare Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®,
MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®,
PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley
Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.

Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™,
FlavorT ents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™,
Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™,
QuickSet Grills and Design™, SmokerT ents™, The Big Easy™, The Minute Grill™, The Edge™,
The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal
Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391;
4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676;
5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094;
5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104;
6,279,566; D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637;
D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229;
D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516; D423,274; D423,876;
D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354;
D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; and D449,492.
Other Patents Pending.

4 • 466231203

Key Qty Description Part #

A 1 Lid Plate P00118036A
B 1 Lid Side Panel, Left P00105037K
C 1 Lid Side Panel, Right P00106037K
D 1 Heat Indicator P00601181A
E 1 Plastic Lid Handle P00202012A
F 1 Logo Plate P00403003H
G 1 Warming Rack P01505007E
H 2 Cooking Grid P01615003E

I 3 Flame Tamer P01705005E

J 1 Griddle P05702002E

K 3 Burner P02001031E

L 1 Burner Support Bracket P02203052B
M 3 Gas Collector Box with Electrode P02609002B
N 1 Electric Wire set P02615062A
O 1 Electric Ignitor (4 port) P02502024C
P 1 Bowl Side Panel, Left P00720011A
Q 1 Bowl Side Panel, Right P00721011A
R 1 Bowl Front Panel P00724014A
S 1 Bowl Rear Panel P00725014A
T 1 Rear Wind Shield P00728051A
U 1 Grease Draining Tray P02705084B
V 1 Grease Receptacle P02701015B
W 1 Gas Manifold P05003062A
X 3 Gas Valve for Main Burner P03222024B
Y 1 Heat Shield for Control Panel P03007032B
Z 1 Control Panel P02P07501A

AA 3 Control Knob P03411111G
BB 3 Control Knob Seat P03415041J

CC 4 Spring P05504017E

DD 1 Sideburner Frame (Left) P01102013D
EE 1 Side Shelf, Right P01103012D
F F 1 Bracket for Side Shelf - Left Front P01204004C

GG 2 Bracket for Side Shelf - Left Rear, Right Front P01206003C

HH 1 Bracket for Side Shelf - Right Rear P01207002C

I I 2 Front Panel, Side Shelf, Left P07503001B

JJ 1 Cart Bottom Shelf P01003006D

KK 2 Cart Side Panel P07604002B

LL 1 Cart Rear Panel P07702002B

M M 1 Door Bracket P03301001D

N N 2 Door Front Plate P04301002A
OO 2 Door Handle P00214006A

PP 2 Bowl Support Bracket P01306002D
QQ 1 Left Side Cart Leg, Front P00910005C
R R 1 Left Side Cart Leg, Rear P00911005C

SS 1 Right Side Cart Leg, Front P00912005C

T T 1 Right Side Cart Leg, Rear P00913005C
UU 4 Caster Seat P04507003A

VV 4 3" Caster P05106003D

WW 1 Pull-Out Tank Tray P04009005C

XX 2 Bracket for Pull-Out Tank Tray P04010006C

YY 1 Handle for Pull-Out Tank Tray P00210004D

Z Z 2 Slide Set P05516003C

AAA 1 Sideburner Lid P0011508AA
BBB 1 Lid Knob for Sideburner P00201008A

CCC 1 Pot Support P00814002D

DDD 1 Electrode P02614007C
EEE 1 Sideburner P02002003D
FF F 1 Gas Valve for Sideburner P03218102G

GGG 1 Control Knob P03401031F

HHH 1 Connection Tube P03702002A

I I I 1 Regulator with Hose (27") P03601004A

JJJ 1 AA Battery P05301001A

KKK 1 Front Panel, Side Shelf, Right P07502001B

LLL 1 Sideburner Control Knob Seat P03408051J

M MM 1 Match Lighting Stick with Chain P05507031E

1 Caster Wrench P05515002C
1 Grate Lifter P05515014F
1 Hardware Pack P06004004A
1 Owner's Manual P80112002A

Exploded View - 466231203

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466231203 • 5

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VV