Char-Broil 4654870 User Manual
4654870
ASSEMBLY MANUAL
FOR OUTDOOR HOUSEHOLD USE
ONLY. DO NOT USE INDOORS OR
FOR COMMERCIAL COOKING
INSTALLER/ASSEMBLER: Leave
these instructions with consumer.
CONSUMER: Keep this manual for
future reference.
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See Owner's
Manual for Cooking
Instructions
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Failure to follow all manufacturer's
instructions could result in serious
personal injury and/or property
damage.
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Read and follow all safety
statements, Assembly Instructions
and Use and Care directions before
attempting to assemble and cook.
Some parts may contain sharp
edges -especially as noted in the
manual! Wear protective gloves if
necessary.
If you have any questions or need
assistance during assembly, please
call 1-800-241-7548.
4654870 / 1 - 4165140 (06-17-02)
Visit us on the web at:
www.charbroil.com
4654870 1
Grill Service Center
Limited Warranty
• If you need help or warranty parts call (1-800-241-7548 or
send a FAX to 1-706-576-6355.
• Business hours: Open 24 hours - Seven days a week
• To order non-warranty replacement parts or accessories (grill
cover, cleaners) call
(1-800-993-2677 or send a FAX to
1-706-565-2121.
Please know your Model Number, and Date of Purchase
prior to calling.
Warranty Information
Serial Number ______________________________
Model Number ______________________________
Date Purchased ______________________________
Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill
Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive
Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O
Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®,
PowerSpark®, Quantum®, VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame®
are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered
trademark of the Thermos Company and its affiliates.
Artisan Collection by Char-Broil , C3 and Design, Char-Broil and Design, Flame
Design, FlavorTents, Grill 2 Go, Grillin Stick, Keeper of the Flame, Keepers of
the Flame, Natural Grip, Outdoor Cooking Collection and Design, Patio Bistro,
PrecisionFlame, Pro-Check, QuickSet Grills and Design, SmokerTents, The Big
Easy, The Minute Grill, The Edge, The Tuscan Collection, and The Urban Grill
are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design is a
trademark of the Thermos Company and its affiliates.
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240;
4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257;
5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309;
5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663;
5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,279,566; D282,619; D339,714;
D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735;
D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229;
D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516;
D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427;
D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610;
D448,614; D448,615; D448,616; D448,975; D449,492 and D451,759. Canada: 87743;
87744; 92607; 92608 and 1,316,424. Other Patents Pending.
Thermsulate® is a registered trademark of ATD, Corp.
Insulation bowl and application covered by U.S. Patents 5011743, 5111577, and other
Patents pending.
Char-Broil guarantees the Char-Broil® Electric Patio CaddieTM shall
be free from defects in both material and workmanship under normal
and reasonable use (and correct assembly as assembled by the
consumer-purchaser) by the original purchaser, for outdoor
household use, for the following periods as specified herein:
1. Porcelain top and bottom, legs, base - for five (5) years from the
date of purchase.
2. Electrical control and heating element - for a period of three (3)
years from the date of purchase.
3. All other parts including handles, wheels and temperature gauge
- for a period of one (1) year from the date of purchase.
If the product fails to operate due to manufacturing defect the
defective part will be repaired or replaced at Char-Broil's option. The
product, along with proof of purchase, must be returned postage
prepaid.
If you wish to obtain performance of any obligation under this limited
warranty, you should write to:
Char-Broil
Consumer Warranty / P.O. Box 1240
Columbus, GA 31902-1240
Char-Broil may require reasonable proof of purchase and we
suggest you keep your receipt. In the state of California only, if
refinishing or replacement of the product is not commercially
practicable, the retailer selling the product or Char-Broil will refund
the purchase price paid for the product, less the amount directly
attributable to use by the original consumer-purchaser prior to the
discovery of the nonconformity. In addition, in the state of California
only, you may take the product to the retail establishment from
which it was purchased or to any retail establishment selling this
product in order to obtain performance under this warranty.
This warranty does not include the cost of any inconvenience or
property damage due to failure of the product and does not cover
damage due to misuse, abuse, accident, damage arising out of the
transportation of the product, or damage incurred through
commercial use of the product. ALL IMPLIED WARRANTIES,
INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE
LIMITED IN DURATION TO THE EXPRESS WARRANTY PERIODS
SPECIFIED ABOVE FOR THE PARTS DESCRIBED THEREIN.
Some states do not allow limitations on how long an implied
warranty lasts, so the above limitation may not apply to you. Neither
Char-Broil dealers nor the retail establishment selling this product
has any authority to make any warranties or to promise remedies in
addition to or inconsistent with those stated above. Char-Broil
maximum liability, in any event, shall not exceed the purchase price
of the product paid by the original consumer-purchaser. Some
states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitations or exclusions may
not apply to you. The warranty gives you specific legal rights and
you may also have other rights which vary from state to state.
2 4654870
Table Of Contents
Grill Service Center ............................................................ 2
Limited Warranty ................................................................ 2
Table of Contents ............................................................... 3
Safety Symbols .................................................................. 3
General Safety ................................................................... 4
Extension Cord Use and Safety ......................................... 4
Ground Fault Interrupter ..................................................... 4
Parts List - Model 4654870 ................................................ 5
Before Beginning Assembly ............................................... 6
Assembly....................................................................... 6-11
Use and Care of Your Grill .......................................... 12-13
Troubleshooting ............................................................... 14
Cooking Chart .................................................................. 15
Cooking Zones ................................................................. 15
Safety Symbols
The symbols and boxes shown below
explain what each heading means. Read
and follow all of the messages found
throughout the manual.
IMPORTANT SAFEGUARDS
ELECTRIC SHOCK CAN KILL OR RESULT
IN SERIOUS INJURY.
To prevent electrical shock:
Use only with GFI (Ground Fault Interrupter) protected
circuit.
Do not use grill when raining.
To prevent grill from being splashed or falling into water,
do not use grill within 10 feet of pool, pond or other body
of water.
Keep grill and electric controller dry and out of rain at all
times.
When connecting controller to grill, plug electric controller
into grill first, make sure controller is set to OFF, then
plug into outlet. When unplugging, turn controller to OFF,
disconnect from outlet, then remove controller from grill.
Unplug grill when not in use and before moving.
Do not operate grill with an electric controller that has a
damaged cord, plug or metal probe. Call Char-Broil for a
replacement controller. The electric controller is made
specifically for this grill.
Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
Be alert to the possibility of serious bodily injury if the
instructions are not followed. Be sure to read and
carefully follow all of the messages.
Indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury.
Never remove grounding plug or use with an adapter to
two prongs.
Keep electric plugs off ground and dry.
Never put controller, cord or heating element in water or
any other liquid.
Do not allow cord to touch hot grill.
Store controller indoors when not in use.
Do not use water or other liquid spray to clean product
without first unplugging electric controller and removing
heating element.
SAVE THESE INSTRUCTIONS
4654870 3
General Safety
Introduction
Extension Cord Use and Safety
1. Do not touch hot surfaces with unprotected hands. Use
handles and knobs provided for operation.
2. Never leave grill unattended when ON.
3. Keep children away from grill both when hot and cold.
4. Use long barbeque utensils for cooking.
5. Allow grill to cool before moving, cleaning or storing.
6. Do not cook under roof.
7. Keep grill 24" (2 feet) away from walls and rails.
8. For outdoor household use only. Do not use indoors or for
commercial cooking.
9. Use only ceramic briquettes similar to those provided with
grill.
10. Do not use or store gasoline, kerosene, or other flammable
liquids within 20 feet of this grill when in use.
11. Store grill in weather protected area or under grill cover
when not in use and electric controller indoors when not in
use.
12. Use only accessory attachments recommended by
manufacturer.
13. It is the responsibility of the assembler/owner to assemble,
install and maintain grill.
For best grill performance use of extension cord is not
recommended.
If you must use an extension cord for your safety:
Use only outdoor type with 3 prong grounding plug, rated
for 15 amperes or more, approved by UL, marked with a
W-A and with a tag stating "Suitable for Use with Outdoor
Appliance".
Use the shortest length extension cord required. Do not
connect 2 or more extension cords together. A 12 or 14
gauge extension cord of 50 ft. or less is acceptable.
Keep connections dry and off ground.
Do not let cord hang over edge of table top or other items
where it can be pulled by children or tripped over.
Ground Fault Interrupter
Since 1971 the National Electric Code (NEC) has required
Ground Fault Interrupter devices on all outdoor circuits.
If your residence was built before 1971, check with a
qualified electrician to determine if a Ground Fault
Interrupter protector exists.
Do not use this appliance if the circuit does not have GFI
protection
Do not plug this appliance into an indoor circuit.
24" OR 2ft (.61 m)
4 4654870
24" O
2ft (.61 m
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Do not use 16 or 18 gauge extension cords. Damage to
household wiring and/or fire could result.
DO NOT USE CHARCOAL. A charcoal fire will result and
the grill is not designed for charcoal. The fire will create an
)
unsafe condition and damage the grill.
Parts List - Model 4654870
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KeyQty -- Description --------------------------------- Part#
A ----- 1 ----Briquets Bag ----------------------------------------- 4158125
B ----- 1 ----Base --------------------------------------------------- 4154381
C ----- 1 ----Lid Handle-------------------------------------------- 4154399
D ----- 1 ----Cooking Grate--------------------------------------- 4152860
E ----- 1 ----Element Assembly --------------------------------- 4159277
F ----- 1 ---- Grill Bottom ------------------------------------------ 4509581
G ----- 1 ---- Grill Lid ------------------------------------------------ 4509582
H ----- 1 ----Control Leg w/ Slot--------------------------------- 4302497
I ------ 1 ---- Leg ----------------------------------------------------- 4302534
J ------ 1 ----Leg with Logo --------------------------------------- 4525611
K ----- 1 ----Temperature Gauge w/Wing Nut --------------- 4157142
L ----- 1 ----Controller --------------------------------------------- 4150235
M ----- 1 ----Leg Handle------------------------------------------- 4150357
N ----- 3 ----Lid Hangers ------------------------------------------ 4154245
O ----- 1 ---- Grease Cup ------------------------------------------ 5156609
P ----- 1 ----Grease Clip ------------------------------------------ 5156610
Q ----- 1 ---- Top Insulation Bowl -------------------------------- 4152826
R ----- 1 ----Bottom Insulation Bowl --------------------------- 4152827
S ----- 1 ----Briquet Grate ---------------------------------------- 4156128
#10 Fasteners Bag: 4254040
T ---- 12 ----#10-24 Hex Nut (keps) ---------------------------- 4080208
U ----- 2 ----#10 Lock Nut ---------------------------------------- 4080249
V ---- 14 ----#10-24 x 1" Machine Screw --------------------- 4080302
W ---- 6 ---- #10-24 x 7/16 T- Nut------------------------------- 4080094
Misc. Fasteners Bag: 4253860
X ----- 1 ----5/16 Flat Washer ----------------------------------- 4080413
Y ----- 2 ----Insulator Washer ----------------------------------- 4080418
Z ----- 5 ---- #12-14 x 1/2" Self-tap Screw -------------------- 4080772
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