Char-Broil 4651330 User Manual

Product Guide
Model 4651330

IMPORTANT: Fill out the product record information below.

Serial Number

See rating label on grill for serial number.

Date Purchased

For support and to register your
grill, please visit us at

www.charbroil.com

If you have questions or need
assistance during assembly,

please call 1-800-241-7548.

Estimated assembly time: 35-40 minutes

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®;
CB940®; Char-Diamonds®;Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®;
H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®;
SignatureSeries®;TheBigEasy®;The Minute Grill®; Trentino®;WildWestTradition®;and the following marks:

® ®

ThefollowingaretrademarksofW.C.Bradley Co.: Commercial Series™; Designer Series™; Grill2Go®Advantage™;Longhorn™;DoubleChef™;QuickSet™;ReadyWhenYouAre™;HogandYardBird™; YouBring
theParty™;SureFire™;UniversalGrillParts™

TEC™isatrademarkofTecInfraredGrills.

Protected underone or more ofthe following U.S. Patents:4,989,579; 5,421,319; 5,458,309; 5,579,755;5,996,573; 6,114,666; 6,135,104;6,209,533; 6,279,566; 6,331,108; 6,484,900;6,526,876; 6,595,197; 6,640,799;6,640,803; 6,729,873; 6,739,473; 6,749,424;
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516;
D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544;
D451,759; D454,028; D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359;
D465,123; D465,693;D466,307; D466,439; D466,752;D473,414; D474,371;D477,498; D477,501; D477,504;D477,506; D477,746; D478,471;D478,472; D480,914;D491,410; D494,009; D494,413;D498,523; D500,359; D504,048;D530,098; D535,000; Canada:
87,743; 87,744;97,504; 99,355;102,037; 104,200; 2,315,567;2,336,036; France:010,231; 010,422; 010,590;010,849; 1,089,646;Germany: 1,089,646; SouthKorea: 384,565;China: 99,127,066.5; UnitedKingdom: 2,099,402;1,089,646. Other PatentsPending.
© 2008W.C. BradleyCompany

© 2008 Char-Broil, LLC Printed in China• Columbus, GA 31902 • • Assembly Instructions © 2008

G1020010801  10-01-08(REV.01)

TM REVISION 00

TABLE OF CONTENTS

Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

DANGER

For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.

WARNING

1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.

2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.

Safety Symbols

The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

WARNING

WARNING: Indicates an potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or

unsafe practice which, if not avoided, may result in minor
or moderate injury.

DANGER

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

CAUTION

For residential use only. Do not use for commercial
cooking.

THIS GRILL IS FOR OUTDOOR USE ONLY.

CAUTION:

Read and follow all safety statements, assembly
instructions, and use and care directions before attempting
to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could result
in serious personal injury and/or property damage.

CAUTION:

Some parts may contain sharp edges – especially as noted
in the manual! Wear protective gloves if necessary.

2

WARNING

WARNING

CALIFORNIAPROPOSITION 65

1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.

2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

•

Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.

•

Grill installation must conform with local codes, or in their
absence of local codes, with either the

Code, ANSI Z223.1/ 4, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.

NFPA 5

National Fuel Gas

Do not attempt to repair or alter the regulator/valve
for any “assumed” defect. Any modification to this
assembly will void your warranty and create the risk
of a gas leak and fire. Use only authorized
replacement parts supplied by manufacturer.

Food Safety

Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy

water before and after handling raw meat and poultry.

Separate: Separate raw meats and poultry from ready-to

eat foods to avoid cross contamination. Use a clean platter
and utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to klil bacteria.

Use a thermometer to ensure proper internal food
temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1.

fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.

Keep any electrical cords and/or

For more information call: USDAMeat and Poultry
Hotline at 1-800-535-4555 In Washington, DC (202)
720-3333, 10:00 am-4:00 pm EST.

3

USE AND CARE

Propane Gas Cylinders

- Your grill is designed to operate with one 16.4 oz. disposable
cylinder (Dot 39 Cylinder) that is 7 3/8” high (not included).

Do not attempt to refill any 16.4 oz. disposable fuel
cylinders.

- The cylinder must be installed, transported and stored in an
upright position and should not be dropped or handled
roughly.

- When the appliance is to be stored indoors, the propane gas
cylinder must be disconnected from the appliance.

- When the propane gas cylinder is not disconnected from the
appliance, the appliance and cylinder must be stored
outdoors in a well-ventilated space.

- The cylinder should never be transported or stored where
temperature can reach 125 F (51 C).

- Cylinders must be stored outdoors out of the reach of
children.

- A disconnected LP cylinder in storage or being transported
must have a safety cap installed. Failure to use safety cap as
directed may result in serious personal injury and/or property
damage.

oo

Regulator/Valve Cylinder Leak Test (Cont’d.)

If you cannot stop a leak, remove cylinder from regulator and
check for damaged threads, dirt and debris on regulator and
cylinder.

cylinder, replace.

flow of gas at regulator and cylinder openings. Remove any
obstruction that may be found and repeat leak test.

If threads are damaged on either regulator or

Check to see if anything is obstructing the

Lighting Instructions

Important! Remove or raise lid to open position.

Attempting to light burner with lid closed may cause an
explosion. Do not expose any part of your body or clothing
directly above cooking area when lighting.

1. From beneath the grill, place lighted wooden match up
through lighter/ventilation hole in center of bottom.

2. While holding match in place, turn control knob to lighting
position. Grill will ignite.

3. Observe burner flames through openings in heat distribution
plate. Make sure burner ignites and stays lit on both sides.

4. Preheat grill for 6 minutes with lid closed. Using control
knob on Regulator/Valve, adjust flame to desired height for
cooking.

- Do not store an LP cylinder in enclosed spaces such as a
carport, garage, porch, covered patio or other building.

Regulator/Valve Cylinder Leak Test

For Your Safety

- Leak test must be repeated each time LP cylinder is replaced
or after storage.

- Do not smoke during leak test.

- Do not use an open flame to check for gas leaks.

- Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.

Leak Test

Materials needed for leak test
Clean paint brush
50/50 soap and water solution. Use mild soap and water.

Do not use household cleaning agents.

1. Turn control knob to position.

2. Brush soapy water onto connection between Cylinder and

Regulator/Valve.
If growing bubbles appear, there is a leak. Re-tighten
connection and repeat steps 1 and 2.

4

OFF

CAUTION

If ignition does NOT occur in 5 seconds, turn the
burner control OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.

WARNING

For Safe Use of Your Grill and toAvoid Serious Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that burn.

• Do not block holes in sides or back of grill.

• Check burner flames regularly.

• Use grill only in well-ventilated space. NEVER use in

enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.

• Do not use charcoal or ceramic briquets in a gas grill.

(Unless briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc.

Safety Tips

1. Before opening LP cylinder valve, check the coupling nut for

tightness.

2. When grill is not in use, turn off all control knobs and LP
cylinder valve.

3. Never move grill while in operation or still hot.

4. Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.

5. Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to

grilling. It is not recommended to clean cooking surfaces

while grill is hot.

6. The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.

7. If you have a grill problem see the ."Troubleshooting Section"

8. If the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!

CAUTION

• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP
cylinder off.

• Do not leave grill unattended while preheating or burning
off food residue on HI. If grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.

• Apartment Dwellers:

Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls
or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed.A
buildup of non-ignited gas inside a closed grill is
hazardous.

• Never operate grill with LPcylinder out of correct
position specified in assembly instructions.

• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.

Before Cooking For The First Time

Operate grill for 15 minutes with the grill lid closed and the gas
control on HIGH. This will heat-clean internal components and
eliminate odor from paint finish of grill.

Turning Grill Off

- After cooking, turn the grill off by rotating the control knob to
OFF. Control knob should pop up in the OFF position. If
control knob does not pop up, disconnect cylinder to turn grill
off and replace the Regulator/Valve.

- Allow grill to cool completely before storing.

Storing Grill

- Allow grill to cool completely.

- Remove Propane Cylinder and install protective cap over
outlet threads.

- Remove Regulator/Valve from grill to help keep dirt out of the
propane cylinder probe.

- Store Regulator/Valve in a heavy plastic bag and place inside
grill.

- Fold legs up over top of grill with lid in closed position.

5