Char-Broil 464224211 Owner’s Manual

Use & Care Guide

ModeJ: 415.16139110

I<e ore Elite

@ @ @

P/N G523-001-010801
Sears Brands Management Corporation

Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com

www.sears.com

Model 464224211 ° Nov-03-10

If you smell gas:
|. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lld.

4. If odor continues, keep away from the appliance
and immediately call your gas supplier or your

fire department.

|. Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of
this or any other appliance.

2. An LP Tank not connected for use shall not
be stored in the vicinity of this or any other

appliance.

Call the Grill Information Center for Help and Paris

Missing Parts? Assembly Questions?Operation Problems?
Before returning grill to store, call 1-800-241-7548

Product Record
iMPORTANT: Fillout the product record informationbelow.

Model Number

Serial Number

Seeratinglabelongrillfor serialnumber.

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other

reproductive harm.

2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

* Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied.

" Grill installation must conform with local codes, or in the

absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane

Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational

Vehicles, ANSI A 119.2/NFPA !192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.

" All electrical accessories (such as a rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords

and/or fuel supply hoses away from any hot surfaces.
" Grill is not for use in or on recreational vehicles and/or boats.
" This grill is safety certified for use in the United States

and/or Canada only. Do not modify for use in any other

location. Modification will result in a safety hazard.

Safety Symbols

The symbols and boxes shown below explain what each
heading means. Read and follow all of the messages found

throughout the manual.

Date Purchased

To Installer/Assembler: Leave these instructions with
consumer.

To Consumer: Keep this manual for future reference.

CAUTION

Some parts may contain sharp edges, especially
as noted in these instructions.

Wear protective gloves if necessar%

CAUT'O.

For resldentlal use only. Do not use for commercial

cooking.

© 2010 Sears Brands Management Corporation

2 ° 464224211

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION

CAUTION: Indicates a potentially hazardous situation which

if not avoided, may result in minor or moderate injury.

Printed in China

For Your Safety. ............................................................. 2

Grill Information Center ............................................. 2

Product Record Information ........................................ 2

Safety Symbols ............................................................. 2

Installation Safety Precautions ................................... 2

Kenmore Grill Warranty. ............................................ 3

Use and Care ........................................................... 4-12

Parts List........................................................................ 13

Parts Diagram ............................................................. 14

Assembly. ............................................................... 15-20

Troubleshooting ..................................................... 21-23

Repair Protection Agreements
Congratulations on making a smart purchase. Your new

I<enmore product is designed and manufactured for years of
dependable operation. But like all products, it may require

repair from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.

KENMORE ELITEFULL WARRANTY

If this grill fails due to a defect in material or workmanship
within two years from the date of purchase, call 1-800-4-MY-

HOME®to arrange for free repair (or replacement if repair
proves impossible).

Limited Warranty on Stainless Steel Burners

Any stainless steel burner that ever rusts through will be
replaced free of charge. After the second year from the date
of purchase you must pay to have it installed.

Limited Warranty on Selected Grill Parts

For two years from the date of purchase, any stainless or
painted steel part will be replaced free of charge if it rusts
through. After the second year from the date of purchase you
must pay to have it installed.

All warranty coverage excludes ignitor batteries and grill
part paint loss or rusting (except for rust-through as specified
above), which are either expendable parts that can wear out
from normal use in less than a year, or are conditions that
can be the result of normal use, accident or improper

maintenance.
All warranty coverage is void if this grill is ever used for

commercial or rental purposes.

All warranty coverage applies only if this grill is used in the
United States.

Here's what the Repair Protection Agreemenff includes:
[] Expert service by our 10,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all

covered repairs

This warranty gives you specific legal rights, and you may
have other rights which vary from state to state.

Sears Brands Management Corporation

Hoffman Estates, IL 60179

[] Product replacement up to $1500 if your covered product

can't be fixed

[] Discount of 10% from regular price of service and related

installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check

[] Fast help by phone - we call it Rapid Resolution -

phone support from a Sears representative. Think of us

as a "talking owner's manual."

Once you purchase the Repair Protection Agreement, a

simple phone call is all that it takes for you to schedule service.

You can call anytime day or night, or schedule a service

appointment online.

The Repair Protection Agreement is a risk-free purchase. If

you cancel for any reason during the product warranty period,

we will provide a full refund. Or, a prorated refund anytime after

the product warranty period expires. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply. For prices and

additional information in the U.S.A. call 1-800-827-6655.

_Caverage in Canada varies on some items. For full details

call Sears Canada at 1-800-361-6665.

Sears Installation Service

For Sears professional installation of home appliances, garage

CONVERSION READY
This grill easily converts from LP liquid

propane to NG natural gas.
Contact 1-800-4-MY-HOME or

www.sears.com to purchase a natural gas

* Read and follow all Safety, Assembly, and

Use and Care Instructions in this Guide
before assembling and cooking with this

grill.

" Failure to follow all instructions in this Use

and Care Guide may lead to fire or
exploslon_ which could result in property

damage_ personal injury or death.

This Grill is for Outdoor Use Only

Tools needed for assembly:

Adjustable wrench (not provided)
Screwdriver (not provided)

7/16 IICombination wrench nbt provided)

®

door openers, water heaters, and other major home items, in the conversion kit, part number 415.7116572.

U.S.A. or Canada call 1-800-4-MY-HOME®. Dual FuelTM is a registered trademarks of

the W. C. Bradley Company and used,
with permission, by Sears Holdings
Corporation. All rights reserved.

464224211 o3

f x,II _I

• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.

• Never fill a cyllnder beyond 80°/0 full.

• if the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.

• An overfilled or improperly stored cyllnder is a
hazard due to possible gas release from the safety

relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.

• if you see, smell or hear gas escaping, immediately
get away from the LP cylinder and appllance and

call your fire department.

LP Tank

* The LP Tank used with your grill must meet the following

requirements:

* Use LP Tanks only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

capacity maximum.

* LP Tanks must be constructed and marked in accordance

with specifications for LP Tanks of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,

spheres and tubes for transportation of dangerous goods.
Transport Canada (TC). See LP Tank collar for marking.

* LP Tank valve must have:

* Type I outlet compatible with

regulator or grill.

* Safety relief valve.
* UL listed Overfill Protection

Device (OPD). This OPD safety OPD Hand Wheel
feature is identified by a unique triangular hand wheel.

Use only LP Tanks equipped with this type of valve.

* LP Tank must be arranged for vapor withdrawal and include

collar to protect LP Tank valve. Always keep LP Tanks in

upright position during use, transit or storage.

LP Tank in upright position for vapor withdrawal

LP Tank Removal, Transport And Storage

- Turn OFF all control knobs and LP tank valve. Turn coupling

nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar,
then lift LP tank up and off of support bracket. Install
safety cap onto LP tank valve. Always use cap and strap
supplied with valve.

Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

LP

Safety Cap

Retainer Strap

" A disconnected LP tank in storage or being transported must

have a safety cap installed (as shown). Do not store an LP
tank in enclosed spaces such as a carport, garage, porch,

covered patio or other building. Never leave an LPtank
inside a vehicle which may become overheated by the sun.

* Do not store an LP tank in an area where children play.

4 ° 464224211

LP (Liquefied Petroleum Gas)

* LP gas is nontoxic, odorless and colorless when produced.

For Your Safety, LP gas has been given an odor (similar to

rotten cabbage) so that it can be smelled.

* LP gas is highly flammable and may ignite unexpectedly

when mixed with air.

LP Tank Filllng

* Use only licensed and experienced dealers.
* LP dealer must purge new tank before filling.

" Dealer should NEVER fill LP Tank more than 80% of LP Tank

volume. Volume of propane in tank will vary by temperature.

* A frosty regulator indicates gas overfill. Immediately close

LP Tank valve and call local LP gas dealer for assistance.

* Do not release liquid propane (LP) gas into the atmosphere.

This is a hazardous practice.

* To remove gas from LP Tank, contact an LP dealer or call a

local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP

dealers.

LP Tank Exchange
* Many retailers that sell grills offer you the option of

replacing your empty LP tank through an exchange service.
Use only those reputable exchange companies that inspect,
precision fill, test and certify their tanks. Exchange your
tank only for an OPD safety feature-equlpped tank as

described in the "LP Tank" section of this manual.
* Always keep new and exchanged LP tanks in upright

position during use, transit or storage.

* Leak test new and exchanged LP tanks BEFORE

connecting to grill.

* Place dust cap on cylinder valve outlet whenever the

cylinder is not in use. Only install the type of dust cap on
the cylinder valve outlet that is provided with the cylinder
valve. Other types of caps or plugs may result in leakage
of propane.

LP Tank Leak Test
For your safety

* Leak test must be repeated each time LP tank is exchanged

or refilled.

" Do not smoke during leak test.
" Do not use an open flame to check for gas leaks.
" Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open

flames or sparks.

" Use a clean paintbrush and a 50/50 mild soap and water

solution. Brush soapy solution onto areas indicated by
arrows in figure below. Leaks are indicated by growing

bubbles.

Connecting Regulator To The LP Tank
l. LP tank must be properly secured onto grill. (Refer to

assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to
a full stop.

4. Remove the protective cap from LP tank valve. Always use

cap and strap supplied with valve.

OPD Hand Wheel

j Type I outlet with

thread on outside

Do not insert a POL transport plug
(plastic part with external threads)

into the Type 1tank valve outlet.
It will defeat the Safety Relief

Valve feature.

If "growing"bubblesappeardo not useor movethe LPtank,

Contact an LP gas supplier or your fire department!

A Do not use household cleaning agents. Damage to gas

valve/hose/regulator components can result.

5. Hold regulator and insert nipple into LP!

tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line

with LP tank valve so as not to cross-
thread the connection.

464224211 ° 5

Hold coupllncj nut and regulator
as shown for proper connection

to LP tank valve.

6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank

valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the

connection. Tighten by hand only - do not use tools.

NOTE:

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.

2. Be sure regulator is tightly connected to LP tank.

3. Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection.

Correct before proceeding by calling Sears for replacement
parts at 1-800-4-MY-HOME ®.

4. Brush soapy solution onto areas where bubbles are shown in
picture below:

Never remove threaded

orifice at end of valve.

If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete

the connection, do not use this regulator!

Call 1-800-4-MY-HOME ®for identical replacement parts.

/k /k

* Do not insert any tool or foreign objects into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.

* If a leak is detected at any time, STOP and call the fire
department.

* If you cannot stop a gas leak, immediately close LP tank
valve and call LP gas supplier or your fire department!

* Never attempt to attach this grill to the self-contained

LP gas system of a camper trailer or motor home.

5. If "growing" bubbles appear, there is a leak. Close LP tank

valve immediately and retighten connections. If leaks
cannot be stopped do nat try to repair. Call Sears for

replacement parts at 1-800-4-MY-HOME ®.

6. Always close LP tank valve after performing leak test by

turning hand wheel clockwise.

* Do not use grill until leak-tested.

6 ° 464224211

For Safe Use of Your Grill and to Avoid Serious

Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that burn

• Do not block holes in sides or back of grill.

• Check burner flames regularly.

• Use grill only in well-ventilated space. NEVER use in

enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any

kind.

• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)

. Usegrill at least3 ft. from anywall orsurface.

Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water

heaters, live electrical appliances, etc.

Apartment Dwellers:

Check with management to learn the requirements
and fire codes for using an LPgas grill in your

apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from

walls or rails. Do not use on or under balconies.

NEVER attempt to light burner with lld closed. A
buildup of non-ignlted gas inside a closed grill is

hazardous.
Never operate grill with LPcylinder out of correct

position specified in assembly instructions.

Always close LPcylinder valve and remove

coupling nut before moving LP cylinder from

specified operation posffion.

Safety Tips

• Before opening LPcylinder valve, check the coupling nut for

tightness.

• When grill is not in use, turn off all control knobs and LP
cylinder valve.

• Never move grill while in operation or still hot.
" Use long-handled barbecue utensils and oven mitts to avoid

burns and splatters.

• Maximum load for sideburner and side shelf is 10 Ibs.
" The grease tray must be inserted into grill and emptied after

each use. Do not remove grease tray until grill has
completely cooled.

" Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces

while grill is hot.

• If you notice grease or other hot material dripping from grill

onto valve, hose or regulator, turn off gas supply at once.

Determine the cause, correct it, then clean and inspect valve,
hoseand regulator before continuing. Perform a leak test.

• Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.

" Do not store objects or materials inside the grill cart

enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.

" The regulator may make a humming or whistling noise during

operation. This will not affect safety or use of grill.

" If you have a grill problem see the "Troubleshooting Section".

• If the regulator frosts, turn off grill and LPcylinder valve

immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!

Storing Your Grill

° Clean cooking grates.

• Store in dry location.

• When LPtank is connected to grill, store outdoors in well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors.

• Store grill indoors ONLY if LPtank isturned off and

disconnected, removed from grill and stored outdoors.

• When removing grill from storage follow "Cleaning Burner
Assembly" instructions before starting grill.

CAUTION

• Do not preheat the grill on HiGH with the lid closed

for longer than 15 minutes. Preheating the grill
with the lid closed beyond this point can result in

excessive cooking temperatures, risk of injury.

• Putting out grease fires by closing the lld is not

possible. Grills are weil ventilated for safety

reasons.

• Do not use water on a grease fire. Personal injury

may result. If a grease fire develops, turn knobs
and LP cylinder off.

• Do not leave grill unattended while preheating or

burning off food residue on HIGH. if grill has not
been regularly cleaned, a grease fire can occur

that may damage the product.

464224211 ° 7

Main Burner lcjnltor Lighting
" Open grill lld during Lighting.

• Do not lean over grill while lighting.

I. Turn OFF all Gas Burner Control Valves.

2. Turn ON gas at LP cylinder.

3. To ignite any main burner, push in and turn the burner
control knob to the _ position.

4. Press and hold the ELECTRONIC IGNITOR button untii

the burner ignites.

5. Once burner has ignited, turn knob to desired setting.

6. If Ignition does not occur in 5 seconds, turn the burner

controJ to OFF, wait 5 minutes for gas to dear away, and
repeat the lighting procedure.

7. Repeat steps 4 through 6 for the remaining main burners.

Sear Burner icjnltor Lighting

• Do not lean over grill while lighting.

" Open lld during lighting.

1. Turn on gas at LP cylinder.

2. To ignite the sear burner, push in and turn the sear burner

control knob to the _ position.

3. Press and hold the ELECTRONIC IGNITOR button until the

sear burner ignites.

4. Once sear burner has ignited, turn knob to desired

setting.

5. If Ignition does not occur in 5 seconds, turn the burner

control to OFF, wait 5 minutes for gas to clear away, and

repeat the lighting procedure.

Rotisserie Burner Icjnltor Lighting

• Do not lean over grill while lighting.

1. Open grill lld during lighting. Turn on gas at LP cylinder.

2. To ignite the rotisserie burner, push in and turn the

rotisserie burner control knob to the _ position.

3. Press and hold the ELECTRONIC IGNITOR button until the

rotisserie burner ignites.

4. Once burner has ignited, turn knob to desired setting.

5. If ignition does NOT occur in 5 seconds, turn the burner

control OFF. Wait 5 minutes for gas to clear away, and
repeat the lighting procedure.

Match-Lightlng

• Do not lean over grill while lighting.

• Open lld. Turn on gas at LP cylinder.

• Light Burners one at time.
Match Lighting the Main Burners

1. Place match into match holder (hanging from RH side or
LH side of the cart).

2. Strike the match and position lit match through cooking

grates as shown in Figure A.

3. Position lit match next to far left main burner.

4. Push in and turn far left control knob to ._ position. Be
sure burner lights and stays lit.

5. If ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes for gas to clear away
and repeat the lighting procedure.

6. Light other burners in sequence from left to right by
pushing main burner control knob in and turning to

position.

Figure A

Match-Lightlng the Sear Burner
* Do not lean over grill while lighting.
* Open lld. Turn on gas at LP cylinder.

1. Place match into match holder (hanging from RH side of
the cart).

2. Strike the match and position lit match through cooking
grates as shown in Figure B.

3. Position lit match above the burner.

4. Push in and turn sear burner control knob to_ position.

Be sure burner lights and stays lit.

5. If ignition does NOT occur in 5 seconds, turn the burner

control knob OFF, wait 5 minutes for gas to clear away
and repeat the lighting procedure.

Turn controls and gas source or tank OFF when not

in use.

CAUTION

if ignition does NOT occur in 5 seconds, turn the

burner controls OFF, wait 5 minutes and repeat the

lighting procedure, if the burner does not ignite with

the valve open, gas wUl continue to flow out of the

burner and could accidenfly ignite with risk of injury

8 • 464224211

Match lighting the Rotisserie Burner - Figure C

1. Place match in match holder. Strike the Match. Position lit

match close to the front center of the rotisserie burner.

2. Push in and turn rotisserie burner control knob to

3. If ignition does NOT occur in 5 seconds, turn the burner

control knob OFF, wait 5 minutes for gas to clear away,
and repeat the lighting procedure.

Figure C

Match Lighting instructions continued on next page.