Char-Broil 464224010 Owner’s Manual

Use& CareGuide

• Safety

• Parts

• Use and Care

• Assembly

This Grill isfor Outdoor Use Only

• Read and follow all Safety, Assembly,

and Use & Care instructionsin this
Guide before assembling and cooking

with this grill.

• Failure to follow all instructionsin this
Use & Care Guide may lead to fire or

explosion, which could result in property

damage, personal injury or death.

Grill InformationCenter

MissingParts?Assembly Questions?
OperationProblems? Before returning
grill to store,call 1-800-241-7548

Tools needed for assembly:

Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combinationwrench (not provided)

Pliers (notprovided)
Casterwrench (provided)

SAVETHESEiNSTRUCTiONS!

See our extensiveassortment of outdoorliving products on-lineat

www.sears.comand www.kmart.com

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

©2010SearsBrands,LLC PrintedinChina Model 464224010 G614-001-020801•Jan-15-10

_l|_mmmm_l! / " _

if you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. if odor continues, keep away from the appliance

and immediatelycall your gas supplier or your

fire department.

1. Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of
this or any other appliance.

2. An LP Tank not connected for use shall not

be stored in the vicinity of this or any other

appliance.

Call Grill informationCenter for Help and Parts

Missing Parts? Assembly Questions?
Operation Problems? Before returning
grill to store, call 1-800-241-7548

Product Record
IMPORTANT:Fill outtheproductrecordinformationbelow.

Model Number

Serial Number

Seeratinglabelongrillfor serialnumber.

CALIFORNIA PROPOSITION65

1. Combustion by-products produced when using

this product contain chemicals known to the State of

California to cause cancer, birth defects, and other
reproductive harm.

2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other

reproductive harm.

Wash your hands after handlinq this product.

installation Safety Precautions

• Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied.

• Grill installation must conform with local codes, orin the
absence of local codes, witheither the National Fuel Gas

Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code,CSAB149.1, or Propane Storage and
Handling Code, B149.2, orthe Standardfor Recreational

Vehicles,ANSI A 119.2/NFPA1192,and CSAZ240 RV Series,

Recreational VehicleCode, as applicable.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or

National Electrical Code,ANSI/ NFPA 70or Canadian
Electrical Code, CSA C22.1. Keep any electrical cordsand/or

fuel supply hoses away fromany hot surfaces.

• Grill is not for use in or on recreational vehicles and/or boats.

• This grill issafety certified for use in the UnitedStates and/or
Canada only. Do not modifyfor use in any other location.
Modification will result in a safety hazard.

Safety Symbols
The symbols and boxes shownbelow explain what each heading
means. Read and follow all of the messagesfound throughout

the manual.

Date Purchased

To installedAssembler: Leave these instructions with

consumer.

To Consumer: Keep this manual for future reference.

CAUTioN/K

, Some parts may contain sharp edges,

especially as noted in these instructions.
Wear protective gloves if necessary.

CAUT'O.

For residential use only. Do not use for commercial

cooking.

2" 464224010

DANGER: Indicatesan imminently hazardous situation
which, if not avoided, will result indeath orserious injury.

WARNING: Bealert to the possibility of serious bodily injury
if the instructions are not followed. Be sureto read and

carefully follow all of the messages.

CAUTION

CAUTION: Indicatesa potentially hazardous situation which,
if notavoided, may resultin minoror moderate injury.

ForYourSafety...................................... 2

GrillInformationCenter................................ 2

KENMORE GRILL WARRANTY

ProductRecordInformation............................ 2

SafetySymbols...................................... 2

InstallationSafetyPrecautions.......................... 2

KenmoreGrillWarranty............................... 3

UseandCare.................................... 4-12

PartsList.......................................... 13

PartsDiagram...................................... 14

Assembly....................................... 15-32

Troubleshooting.................................. 33-35

RepairProtectionAgreements

Congratulations onmaking a smart purchase. Your new
Kenmore® productis designed and manufactured for yearsof

dependable operation. But like all products,it may require repair
from time to time. That'swhen having a Repair Protection

Agreement cansave you money andaggravation.

Here's what the Repair Protection Agreement* includes:
[] Expert service by our 10,000 professional repairspecialists
[] Unlimited service and no charge for parts and labor on all

covered repairs

[] Product replacement up to $1500 if your covered product

can't be fixed

[] Discount of 10% from regular price of service and related

installed partsnot covered by the agreement; also, 10% off
regular price of preventive maintenance check

[] Fast help by phone - we call it Rapid Resolution -

phone support from a Sears representative.Think of us

as a "talking owner's manual."

Once you purchasethe Repair ProtectionAgreement, a

simple phonecall is all that ittakes for you to schedule service.

You can call anytime day or night, or schedule a service

appointment online.

The Repair ProtectionAgreement is a risk-free purchase. If

you cancel for any reason during the productwarranty period,

wewill provide afull refund. Or, a prorated refundanytime after

the product warranty period expires. Purchase your Repair

ProtectionAgreement today!

Some limitations and exclusions apply. For prices and

additional information inthe U.S.A. call 1-800-827-6655.

*Coverage in Canada varies on some items. For full details

call Sears Canada at 1-800-361-6665.

Sears installation Service

For Sears professional installation of home appliances, garage

door openers, water heaters, and other major home items, in the

U.S.A. or Canada call 1-800-4-MY-HOME®.

One Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in materialor workmanship

within one year fromthe date of purchase, call 1-800-4-MY-

HOME®to arrange for free repair (or replacement if repair
proves impossible).

Ten-Year Limited Warranty on Burners
Forten years from the date of purchase, any burner that

ruststhrough will bereplaced free of charge.After the first
yearfrom the date of purchase,you payfor labor ifyou wish

to have it installed.

All warranty coverage excludes ignitor batteries and grill part

paint loss, discoloration or surface rusting,which are either
expendable parts that can wear out from normal usewithin

thewarranty period, orare conditions that can be the result
of normal use,accident or improper maintenance.

All warranty coverage is void if thisgrill is ever used for

commercial or rental purposes.

All warranty coverage applies only if thisgrill is used inthe

United States.

This warranty gives you specific legalrights, and you may
also have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

CONVERSION READY
This grill easily converts from LP

liquid propaneto NG naturalgas.
Contact 1-800-4-MY-HOME®or
www.sears.comto purchase a

natural gas conversion kit, part
number 415.7116572.

Dual FuerrMis a registeredtrademarks of the W.C. Bradley
Company and used, with permission, bySears Holdings

Corporation.All rights reserved.

464224010" 3

• NEVERstore a spare LP cylinderunder or near the
appliance or inan enclosed area.

• Never fill a cylinder beyond 80% full.

• If the information in the two pointsabove is not
followed exactly, afire causing death or serious
injury may occur.

• An over filled or improperlystored cylinder is a
hazard due to possible gas release from the safety

relief valve. This could cause an intensefire with
risk of property damage, serious injury or death.

• If you see,smell or hear gas escaping, immediately

get away from the LPcylinder and appliance and
call your fire department.

LP Tank

•The LP Tank used with your grill must meet the following
requirements:

• UseLP Tanksonly with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.

• LPTanksmust be constructed andmarked in accordance with

specifications for LP Tanksof the U.S. Departmentof
Transportation (DOT)or for Canada, CAN/CSA-B339, tanks,

spheres andtubes for transportation of dangerous goods.
Transport Canada (TC). See LPTank collarfor marking.

• LPTankvalve must have:

•Type 1 outlet compatiblewith
regulatoror grill.

• Safety relief valve.

• UL listed Overfill Protection
Device (OPD). This OPD safety OPDHandWheel

feature is identified by a unique triangular handwheel. Use
only LP Tanks equipped with this type of valve.

• LPTankmust be arranged for vapor withdrawal and include
collar to protect LPTankvalve.Always keep LPTanks in
upright position during use,transit orstorage.

LP Tank in upright position for vapor withdrawal

LP Tank Removal, Transport And Storage

• Turn OFF all control knobs and LPtank valve. Turn coupling

nut counterclockwise by handonly - do not use tools to
disconnect. Lift LP tank wire upward off of LPtank collar, then

lift LPtank up and offof support bracket. Installsafety cap onto
LP tank valve.Always use cap andstrap supplied with valve.

Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

LPTankValve.

SafetyCap

RetainerStrap

•A disconnected LP tank in storage or beingtransported must
have a safety cap installed (as shown). Do notstore an LPtank
in enclosedspaces such as acarport, garage, porch,covered

patio or other building. Never leave an LP tank inside a vehicle
which maybecome overheated bythe sun.

• Do not store an LP tank in an areawhere children play.

4" 464224010

LP (Liquefied Petroleum Gas)

• LPgas is nontoxic,odorless and colorless when produced. For

Your Safety, LP gas has beengiven an odor (similar to rotten
cabbage) so that it can be smelled.

• LPgas is highly flammable and may ignite unexpectedly when
mixedwith air.

LP Tank Filling

• Useonly licensed and experienced dealers.

LP dealer must purge new tank before filling.

• Dealershould NEVER fill LPTank more than 80% of LP Tank

volume. Volume of propane in tank will vary by temperature.

•A frosty regulator indicatesgas overfill. Immediately close LP

Tankvalve and call local LPgas dealer for assistance.

• Do not release liquid propane (LP) gas intothe atmosphere.

This is a hazardouspractice.

•To removegas from LP Tank,contact an LPdealer or call a

local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP

dealers.

LPTank Exchange

Connecting Regulator To The LP Tank

• Manyretailers that sell grills offer you the option of replacing
your empty LPtank through an exchange service. Use only

those reputable exchange companiesthat inspect, precision fill,
test and certify their tanks. Exchange your tank only for an

OPD safety feature-equipped tank as described in the "LP
Tank" section of this manual.

•Always keep new andexchanged LP tanks in upright position
during use,transit or storage.

• Leak test new and exchanged LP tanks BEFORE
connecting to grill.

• Placedust cap on cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust capon the cylinder valve

outlet that is providedwith the cylinder valve. Other types of caps

or plugs may result inleakage of propane.

LP Tank Leak Test
For your safety

• Leak test must be repeatedeach time LP tank is exchanged or
refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• Grillmust be leak tested outdoors in a well-ventilated area,
away from ignitionsources such as gas fired or electrical

appliances. Duringleak test, keep grillaway from open flames
or sparks.

• Usea clean paintbrush and a 50/50 mildsoap and water
solution. Brush soapy solution onto areas indicated by arrows

in figure below. Leaks are indicated bygrowing bubbles.

If "growing" bubbles appeardo not use or move the LPtank.

Contact an LP gas supplier or your fire department!

1. LP tank must be properlysecured onto grill. (Refer to
assembly section.)

2. Turn allcontrol knobs to the OFF position.

3. Turn LPtank OFF byturning OPD hand wheel clockwise to a
full stop.

4. Remove the protective cap from LPtank valve.Always use
cap and strap supplied with valve.

OPDHandWheel

//- Type1 outlet with

threadon outside

SafetyReliefValve

/

Strapand Cap

Do not insert a POLtransport plug
(plastic part with external threads)

into the Type I tank valve outlet.
It will defeat the Safety Relief Valve

feature.

A Do not use householdcleaning agents. Damage to gas

train components (valve/hose/regulator) can result.

5. Hold regulator and insertnipple into LP
tank valve. Hand-tightenthe coupling

nut, holding regulator in a straight line

with LPtank valve so as not to cross-

thread the connection.

Nipplehasto be centered
intothe LPtank valve.

464224010• 5

Holdcoupling nutandregulator
asshownfor properconnection

to LPtank valve.

6. Turnthe coupling nut clockwise and tighten to a fullstop. The
regulatorwill seal onthe back-check feature in the LP tank

valve, resulting in some resistance.An additional one-half to
three-quarters turn is required to complete the

connection. Tighten by hand only - do not use tools.

NOTE:

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.

2. Be sure regulator is tightly connected to LP tank.

3. Completely open LPtank valve by turning OPD hand wheel
counterclockwise. Ifyou heara rushing sound, turn gas off

immediately.There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at

1-800-4-MY-HOME®.

4. Brush soapy solution onto areas where bubbles are shown in
picture below:

Neverremovethreaded
orificeatend of valve.

If you cannot complete the connection, disconnect regulatorand
repeat steps 5 and 6. If you arestill unable to completethe

connection, do not use this regulator!
Call ®

1-800-4-MY-HOME for identicalreplacement part.

• Do not insert any tool or foreign objects into the valve outlet
or safety relief valve. You may damage the valve and cause

a leak. Leaking propanemay result in explosion, fire, severe

personal injury,or death.

• Ifa leak is detected at any time, STOP and callthe fire
department.

• Ifyou cannot stop a gas leak, immediately close LP tank
valve andcall LP gas supplier or your fire department!

• Neverattempt to attach this grill to the self-contained LPgas
system of a camper trailer or motor home.

5. If "growing" bubbles appear,there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot

be stopped do not try to repair. Call Sears for replacement
parts at 1-800-4-MY-HOME®.

6.Always close LP tank valve after performing leak test by
turning hand wheel clockwise.

• Do not use grill until leak-tested.

6 •464224010

For SafeUse of YourGrill and to AvoidSerious
injury:

• Do not letchildren operate or play near grill.

• Keepgrill area clearand freefrom materials that burn.

• Do not blockholes in sides or backof grill.

• Check burnerflames regularly.

• Use grill only inwell-ventilated space. NEVERuse in
enclosedspace suchas carport, garage, porch,

covered patio,or under an overhead structure of any
kind.

Do not usecharcoal or ceramic briquetsin a gas grill.
(Unlessbriquets aresupplied withyour grill.)

Usegrill at least 3 ft. from any wall or surface.
Maintain 10ft. clearanceto objectsthat can catch fire

or sourcesof ignition such as pilot lights onwater

heaters,live electrical appliances,etc.

Safety Tips

Beforeopening LPcylinder valve, check the coupling nutfor
tightness.
When grill is not in use, turn offall control knobsand LP
cylinder valve.

Never move grill while in operation or still hot.

Use long-handled barbecue utensils and oven mittsto avoid

burnsand splatters.

Maximum load for sideburner and side shelf is 10 Ibs.
The grease tray must be inserted intogrill andemptied after

each use. Do not removegrease tray until grill has
completely cooled.

Cleangrill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cookingsurfaces

while grill is hot.

If you noticegrease orother hot material dripping from grill
onto valve, hose or regulator,turn off gas supplyat once.

Determinethe cause, correct it, then cleanand inspect valve,

hoseand regulator before continuing. Performa leaktest.

Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.

Do notstore objects or materials inside the grill cart
enclosure thatwould block the flow of combustionair to the

underside of either the control panel orthe firebox bowl.
The regulator may make a humming orwhistling noiseduring

operation. Thiswill not affect safety or use of grill.

If you have a grill problem see the "TroubleshootingSection".

If the regulator frosts, turn off grill and LP cylinder valve

immediately.This indicates a problem with the cylinderand it
should not be used on any product. Return to supplier!

• Apartment Dwellers:
Checkwith managementto learn the requirements

and fire codes for using an LPgas grill in your
apartmentcomplex. If allowed,use outside onthe

ground floorwith a three (3)foot clearance fromwalls
or rails. Do not use on or under balconies.

• NEVERattempt to light burner with lid closedA
buildup of non-ignited gas insidea closed grill is

hazardous.

• Never operate grill with LP cylinderout of correct
positionspecified in assembly instructions.

• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from

specified operation position.

CAuT,o.

, Do not preheat the grill on HIGHwiththe lidclosed

for longer than 15minutes. Preheating the grill
with the lid closed beyond this point can result in
excessive cooking temperatures, risk of injury.

• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety

reasons.

,, Do not use water on agrease fire. Personal injury

may result. If a grease fire develops, turn knobs
and LP cylinder off.

• Do not leave grill unattended while preheating or
burning off food residue on HIGH. If grill has not
been regularly cleaned, a grease fire can occur

that may damage the product.

464224010,7

Main Burner ignitor Lighting

Do not lean over grill while lighting.

1. Turn OFFall Gas Burner Control Valves.

2. Turn ONgas at LP cylinder.

3. Open main burner lid during Lighting.

4. Toignite any main burner, push in and turn the burner control
knob to the,_ position. Youwill hear a clicking sound as the

burner is being ignited.

5. Once burnerhas ignited, turn knob to desired setting.

6. If Ignition does not occur in 5 seconds, turn the burner control
to OFF, wait 5 minutes for gas to clear away, and repeat the

lighting procedure.

7. Repeat steps 4 through 6 for the remaining main burners.

Searing Sideburner ignitor Lighting

Do not lean over grill while lighting.

1. Open sideburner lid during lighting, Turn on gas at LP

cylinder.

2. Push in and turn control knob to ,,_. You will hear a clicking
sound as the burner is being ignited. Ignition should occur
within 5seconds, but leave the knob in the _ position for a

full 10 seconds to maintain ignition.

3. Once burnerhas ignited, turn knob to desired setting.

4. If ignition does NOT occur in 5 seconds, turn the burner
control OFF. Wait 5 minutesfor gas to clear away, and repeat

the lighting procedure.

Rotisserie Burner ignitor Lighting

Do not lean over grill while lighting.

1. Open main burner lid during lighting. Turn ongas at LP

cylinder.

2. Push in and turn control knob to _ . Youwill heara clicking
sound as the burner is being ignited. Ignition should occur

within 5seconds, but leave the knob in the _ position for a
full 10 seconds to maintain ignition.

3. Once burnerhas ignited, turn knob to desired setting.

4. If ignition does NOToccur in5 seconds, turn the burner
control OFF. Wait 5 minutesfor gas to clear away, and repeat

the lighting procedure.

Match-Lighting

Do not lean over grill while lighting.
Open lid. Turn on gas at LP cylinder.
Light Burners one at time.

Match Lighting the Main Burners

1. Place match into match holder (hanging from right cart side).

2. Strike the match and position lit match through match light
hole on right handside of cart. Shown FigureA.

3. Position lit match nextto burner. Shown Figure B.

4. Push inand turn far right control knob to _ position. Be sure
burner lightsand stays lit.

5. If ignitiondoes NOT occur in 5 seconds, turn the burner
control knob OFF,wait 5 minutesfor gas to clear away, and

repeat the lighting procedure.

6. Light other burners in sequence from right to left by pushing
knob in and turning to _ position.

Match

Hok

FigureA

Match lighting the Rotisserie Burner- Figure C

1. Place match in match holder.Strike the Match. Position lit
match close to the front center of the rotisserie burner.

2. Push inand turn rotisserie burner control knob to

3. If ignitiondoes NOT occur in 5 seconds, turn the burner
control knob OFF,wait 5 minutesfor gas to clear away, and

repeat the lighting procedure.

FigureB

Turn controls and gas source or tank OFFwhen not

in use.

CAUTION

Ifignitiondoes NOToccurin 5seconds, turn the

burner controlsOFF,wait 5 minutesand repeatthe
lighting procedure. If the burner does not ignitewith

the valve open, gas will continueto flow out of the

burner and couldaccidently ignitewith risk of injury.

8.464224010

FigureC

Match lighting the Searing Sideburner- Figure D

1. Place match in matchholder.Strike the Match. Position lit
match close to the Searingburner.

2. Push inand turn Searing burner
knob to _ position. Be sure

burner lightsand stays lit.

3. If ignitiondoes NOT occur in 5
seconds, turn the burner control

knob OFF, wait 5 minutes for gas ___._.
to clear away, and repeat the

lighting procedure.

Figure D

Burner Flame Check

• Removecooking grates and flametamers. Light burners, rotate
knobs from HIGH _ to low.You should see a smaller flame in
low position than seen on HIGH Perform burner flame check on

sideburner, and rotisserie also. Always checkflame prior to
each use. If only low flame is seen refer to "Suddendrop or low

flame" in the TroubleshootingSection.

Turning Grill Off

•Turn all knobs to OFF position. Turn LP cylinderoff by turning
hand-wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP cylinder. Push and turn control knobto ._
and hold in. Youwill hear a clickingsound as the burner is being

ignited. Ignitionshould occurwithin 5 seconds, but continue to
hold the knob in for a full 10 seconds to maintain ignition.

Valve Check

• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. Tocheck

valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW positionthen turn backto

OFF position.Valves should turn smoothly.

Hose Check

• Before each use, check to see if hoses are cut or worn.
Replace damaged hosesbefore using grill. Use only
valve/hose/regulator specified by manufacturer.

General Grill Cleaning

• Do notmistake brown or black accumulation of grease and
smoke for paint. Interiorsof gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleanerwith scrub brush
on insidesof grill lid and bottom. Rinseand allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted

or glass surfaces.

• Plastic parts: Washwith warm soapy waterand wipe dry.

Do not use citrisol, abrasivecleaners, degreasers or a
concentrated grillcleaner on plastic parts. Damage toand
failure of parts can result.

• Porcelain surfaces: Because of glass-like composition, most
residue can bewiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder

for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water.Wipe dry with a soft

nonabrasive cloth.

• Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapywater
and wipe drywith a soft cloth after each use. Baked-ongrease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do notuse abrasive pad on areas with graphics.

• Cooking surfaces: Ifa bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on

cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

CAUTION

Do not remove glass for cleaning.
Glassis not dishwasher safe.

ciuT,o.

/ SPIDER ALERT! "

If you notice thatyour grill is getting hard to light or that the

flameisn't asstrong asit should be, takethetimeto check and
cleantheburner tubes. Seesection "CleaningBurner

Assemblies" nextpage.

CONTROLPANEL--

Insomeareasof the country,spidersorsmallinsectshavebeen
knowntocreate"flashback"problems.Thespidersspinwebs,build

nestsandlayeggs inthegrill'sburnertube(s)obstructingtheflowof
gasto theburner.Thebacked-upgascanigniteinthe burnertube
behindthecontrolpanel.Thisis knownas a flashbackandit can

damageyourgrillandevencauseinjury.
Topreventflashbacksandensuregoodperformancetheburnerand

burnertube assemblyshouldberemovedfromthegrillandcleaned
beforeusewheneverthegrill hasbeenidlefor an extendedperiod.

\ J

SPIDERWEBS

_ INSIDE BURNERTUBE

BURNER

464224010"9

Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you havetrouble igniting grill.

1. Turn gas off at control knobs and LP Tank.

2. Remove cooking gratesand heat diffusers.

3. Remove electrodefrom burner by pryingthe clip away as
shown inFigure A below. Electrode should remain in firebox.

4. Remove hitch pins and flame carryover tubes from front of
burners as shown in Figure B below..

5. Remove remaining hitch pins from rear of burner

to disengage burner from bracket on firebox.

6. Carefully lifteach burnerup andaway from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A) Bend astiff wire (a light weight coat hangerworks well)

into a small hook. Run the hook through each burner
tube several times.

(B) Usea narrow bottle brushwith a flexible handle (do not

use a brass wire brush), run the brush through each
burner tubeseveral times.

(C) Wear eye protection: Usean air hose to force air into

the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.

7. Wire brush entire outer surface of burner to remove food
residue and dirt.

8. Clean any blocked ports with a stiff wire such as an open
paper clip.

9. Check burnerfor damage,due to normal wear and corrosion
some holes may becomeenlarged. Ifany largecracks or

holes are found replace burner.

VERY iMPORTANT:Burner tubes must re-engage valve

openings. See illustrationsat right. Correct

10. Carefully replace burners, burner-to-valve

11. Attach electrode to burner, engagement

12. Attach burners to brackets onfirebox. ................

13. Reposition flame carryover tubes and
attach to burners. Replace heat tents

and cooking grates.

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

•When LPtank is connectedto grill, storeoutdoors in well-
ventilated space and out of reach of children.

• Covergrill if stored outdoors.

• Storegrill indoors ONLY if LP tank isturned offand
disconnected, removed from grill and stored outdoors.

• When removing grill from storage follow "CleaningBurner
Assembly" instructions before starting grill.

Food Safety
Food safety isa very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Washhands, utensils,and surfaces with hot soapy water

before and after handlingraw meatand poultry.

Separate: Separate raw meats and poultry from ready-to-eat

foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.

Cook: Cook meatand poultry thoroughly to kill bacteria. Usea

food thermometer to ensure proper internal foodtemperatures.

Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC [phone], 10:00 am-
4:00 pm EST).

How To Tell If Meat Is Grilled Thoroughly

• Meat and poultry cooked on a grill often brownsvery fast on the
outside. Use a meatthermometer to be sure food has reached

a safeinternal temperature, and cut into food to check for
visual signsof doneness.

• Whole poultry should reach 165° F.Juices should runclear and
flesh should not be pink.

• Hamburgers madeof any ground meator poultry should reach

160° F,and be brown in the middle with no pink juices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
F.All cuts of pork should reach 160° F.

• NEVER partially grill meat or poultry and finish cookinglater.
Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats like hot
dogs, grillto 165° F,or until steaming hot.

10"464224010

Pry off electrode
with a flat blade

A screwdriver

| Haic)ge. Lig

LIGHT OPERATION iNSTRUCTiONS

1. Make sure light switch on the control panel is in the "OFF" position.

2. Connect light plug to an extension cord, then put the extension
cord plug into the outlet on the wall.

3. Turn the light switch to "ON".

Keep any electricalsupply cord away from any

1. 2. 3.

Extensioncord,

for out dooruse

heated surface.
Use the shortest length extension cord required.

Do not connect 2 or more extension cords together.

Bulb Replacement

A Make sure lightswitch on the control panel is in the "OFF" position and adapter plug is disconnected from outlet.

Release the screw securingthe light

socket.

Pull out the bulb and replace

with a new bulb.

Take out the socket and remove the lens.

Loosen the two screws which are
locking the bulb.

Remark:skipstep3 if there isno screw

Reverse instructionsfrom step 3

through step 1to re-install socket.

Takecarenotto touch the bulb with your barefingers.
Touchingbulb with your skin canleaveafilm on the
bulbthat causesitto burnout quickly.

lockingthe bulb.

Bulb Specification

BulbType:Halogen
Wattage:10W perbulb
Voltage:12V

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