Char-broil 463861906 User Manual
1
Parts to assemble:
2 Leg Assembly
1 Front Panel
1 Side Support Brace
4 Carriage Bolt, 2”
4 Plastic Tee Knob
A. Lay leg assemblies on their sides.
B. Place front panel on legs.
C. Braces attach to inside of legs.
D. Secure with carriage bolts and tee knobs.
Leave tee knobs loose on right side.NOTE:
Front Panel
2
Parts to assemble:
1 Back Support Brace
4 Carriage Bolt, 2”
4 Plastic Tee Knob
2 Wheel Assembly
1 Tank Support Bracket
2 Hitch Pin
2 Leg Extender
Wheels with attached axle.
Wheel Assembly
Tank
Support
Bracket
Leg Extender
OR
2
Parts to assemble:
1 Back Support Brace
4 Carriage Bolt, 2”
4 Plastic Tee Knob
1 Tank Support Bracket
2 Wheel
2 Axle Bolt
2 Hitch Pin
2 Leg Extender
Wheels with separate axle bolt.
Wheel Assembly
Tank
Support
Bracket
Leg Extender
3
Qty. 4
Qty. 4
Leg Assembly
NOTE: To prevent scratching, lay grill on packing material to assemble.
Parts to assemble:
1 Condiment Basket
A. Stand cart upright.
B. Place condiment basket
hooks over front panel bolts
on inside of front leg.
See inset .
C.. Place condiment basket
hooks over back support
brace bolts on outside of
brace. See inset .
D.. Fully tighten tee knobs
on both legs.
A
B
B
Condiment
Basket
Side Support Brace
(Fits inside legs.)
A
Leave these loose.
Qty. 4
Qty. 4
4
Qty. 4
A. Turn assembly upside-down.
B. Secure back brace and side brace to left leg
and back brace to right leg with carriage bolts
and tee knobs. Leave tee knobs loose
on right side.
C
. Insert wheel assemblies into legs and bracket.
Bracket fits inside legs.
D. Secure with hitch pin in axle bolt hole closest to leg.
E. Push leg extenders into right legs.
Parts to assemble:
1 Grill Bottom Assembly
4 Carriage Bolt, 1¼”
4 Metal Wing Nut
2 Control Knob
A. Stand cart upright.
B. Make sure ignitor wire is connected
to ignitor.
C. Place grill bottom onto supports. Control
panel overlaps front panel.
D. Secure with carriage bolts and wing nuts.
E. Press control knobs onto valves.
NOTE:
Qty. 2
Ignitor
Wire
Grill Bottom
Control Knobs
Control Panel
Back
Support
Brace
Qty. 2
5
A. Turn assembly upside-down.
B. Secure back brace and side brace to left leg
and back brace to right leg with carriage bolts
and tee knobs. Leave tee knobs loose
on right side.
C
. Insert axle bolts through wheels, left legs
and bracket. Bracket fits inside legs.
D. Secure with hitch pins in ends of axle bolts.
E. Push leg extenders into right legs.
Qty. 4
Qty. 4
Parts to assemble:
1 V Bar
1 Cooking Grate
A. Place V bar onto supports at each
end of grill bottom.
B. Place cooking grate onto grill bottom.
NOTE:
Qty. 2
Back
Support
Brace
Cooking Grate
V Bar
Parts List - Model 463861906
Key Qty. Description Part #
A 1 SwingAway. . . . . . . . . . . . . . . . . . . . . . . . . . 4152125
B 1 Cooking Grate . . . . . . . . . . . . . . . . . . . . . . . 4152741
C 1 Condiment Basket . . . . . . . . . . . . . . . . . . . . 4154269
D 1 Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4154474
E 2 Side Shelf. . . . . . . . . . . . . . . . . . . . . . . . . . . 4154372
F 2 Leg Extender . . . . . . . . . . . . . . . . . . . . . . . . 4154540
G 2 Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . 4310002
H 1 Back Support Brace . . . . . . . . . . . . . . . . . . . 4500250
I 1 V-Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4500291
J 1 Tank Support Bracket. . . . . . . . . . . . . . . . . . 4502093
Key Qty. Description Part#
W 1 Grease Clip . . . . . . . . . . . . . . . . . . . . . . . . . 5156607
1 Hardware Bag, Cart . . . . . . . . . . . . . . . . . . . 4254079
2 Hardware Bag, Shelves . . . . . . . . . . . . . . . . 4254050
Qty. 4
NOTE:
Ceramic briquets are not required.
V
D
463861906
ASSEMBLY MANUAL
T
THIS GRILL IS FOR
OUTDOOR USE ONLY
B
I
A
P
E
CAUTION:
Read and follow all safety
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave
these instructions with consumer.
CONSUMER:
Keep this manual for
future reference.
K 2 Leg Assembly. . . . . . . . . . . . . . . . . . . . . . . . 4502097
L 1 Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . 4502232
M 1 Side Support Brace . . . . . . . . . . . . . . . . . . . 4502373
N 4 #10x1/2”, T-20, Self-Tap Screw . . . . . . . . . . 4080043
O 2 Valve Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . 4151043
P 1 Burner/Collector Assembly. . . . . . . . . . . . . . 4505085
Q 1 Control Panel Assembly . . . . . . . . . . . . . . . . 4530248
R 2 Control Knob . . . . . . . . . . . . . . . . . . . . . . . . 4154470
S 1 Grill Bottom. . . . . . . . . . . . . . . . . . . . . . . . . . 4580468
T 1 Grill Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4580190
U 1 Tank Retainer Wire. . . . . . . . . . . . . . . . . . . . 4151018
V 1 Logo Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 4157147
Optional Assembly Hardware
We realize some customers prefer to use tools.
have been provided for you to use.
nuts
Optional hex
!
S
WARNING
Failure to follow all manufacturer’s
W
K
H
E
M
G
U
F
K
Q
C
N
Q
O
L
N
Register your grill online at
N
R
O
WWW.GRILLREGISTRATION.COM
STOP
If you have any problems with this product,
Q
call 1-800-241-7548
instructions could result in serious
personal injury and/or property
damage.
!
CAUTION
Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.
If you have any questions or need
assistance during assembly, please
call 1-800-241-7548.
Visit us on the web at:
www.charbroil.com
Open 8:00 A. M. To 6:00 P. M. EST
G
J
F
Monday - Friday
Before returning this product to the store.
We can help with damaged or missing parts,
COLUMBUS, GA
© 2005 W. C. Bradley Co., All Rights Reserved
Printed in USA
assembly and operation questions.
463861906 / 7001266 (12-09-05) 2
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