Char-Broil 4638263 User Manual

12

1st

Insert Valve into Sideburner Tube and snap valve cup
into bottom of shelf (see inset for proper engagement). Place Sideburner Knob.

14

Items to Assemble:
1 Chain with Coupling
1 Match-Holder

2nd

Place “AAA” battery into module, secure with Button.

3rd

Attach long wire from beneath console to electrode beneath Sideburner.

2nd

Button

+

–

Battery

Items to Assemble:

13

1 Grease Clip

Sideburner
Knob

1st

3rd

IMPORTANT

Proper
tube-to-valve
engagement

Remove coupling from chain.

Place end of chain through hole, reattach coupling to end of chain.

Thread eyelet on other end of chain into loop of match holder.

Back of Grill

Items to Assemble:
1LPTank

15

See Use & Care Manual for

“Match Lighting Instructions”

Remove coupling from chain

Eyelet End

Match-Holder

Hang grease clip from center of grill bottom.
Use an empty soup can (not included) to hang from grease clip.

!

CAUTION

• Failure to install can in clip will cause hot
grease to drip from bottom of grill with
risk of fire or property damage.

Center of
grill bottom

Grease clip

Loosen wing-nut on tank retainer.
Center base of tank in notches between wheels.
Lower tank retainer onto tank and tighten the wing-nut.

LP tank is shipped empty. Fill and leak check before
attaching to grill and regulator.

See Use and Care to perform the “Burner Flame Check”
and important safety instructions before using

!

CAUTION

• Tank collar opening must face to front of cart once tank is
attached.

• Failure to install tank correctly may allow gas hose to be

damaged in operation, resulting in the risk of fire.

Regulator

Facing

Front

Wing-Nut

Notch in Tank
Retainer

Hose going
to Sideburner valve

Tank

Parts List - Model 4638263

Key Qty. Description Part #..........

A

1 Condiment Wire .....4151005

B 3 Tent Frame .........4151014

C 1 Deep Dish ..........4152039

D 1 Cooking Grid, 12” ....4152054

E 1 Cooking Grid, 15” ....4152055

F 2 Wheel .............4154417

G 1 Sideburner Toolholder. 4154519

H 1 Condiment Tray .....4154528

I 1 Sideburner Grate ....4156179

J 1 Chef’s Delite ........4156455

K 1 LPTank............4158015

- - 1 Spit Rod ...........4158063

L 3 Burner Tent .........4500226

M 1 Rotisserie Burner ....4500249

N 1 Tank Retainer .......4503105

O 1 Storage Shelf .......4503107

P 1 Tank Support........4503114

Q 1 Upper Panel ........4503119

R 1 Lower Panel ........4503121

- - 1 Rotisserie ..........4507294

S 2 #10x1/2” Screw, 4080043

T 2 Pivot Pin ...........4080066

U 3 3/16 Pal Nut ........4153096

V 1 Ignitor Wire .........4153184

W 2 Caster .............4154261

X 2 Caster Socket .......4154514

Y 2 Hitch Pin ...........4156515

Z 2 Carry-over Tube .....4500228

Self-tap

Key Qty. Description Part #..........

AA 1 Right Leg ..........4503147

BB 1 Left Leg............4503148

CC 1 Console Assembly . . . 4530047

DD 1 Ignitor .............4153186

EE 1 Rotisserie Ignitor Wire 4153806

FF 1 Sideburner Valve Cup. 4154476

GG 1 Sideburner Ignitor Wire5156110

HH 1 Grill Bottom .........4508387

II 3 Burner .............5068016

JJ 1 Left Shelf Assembly . . 4520016

KK 1 Sideburner Assembly . 4520018

LL 1 Sideburner Burner . . . 5068017

MM 1 Grill Lid ............4570044

- - 1 Grill Cover..........4985710

NN 1 Rotisserie Knob .....4154214

OO 1 Sideburner Knob.....4154471

PP 3 Control Knob........4154507

QQ 1 Heat Indicator .......4157142

RR 1 AAA Battery ........4153177

SS 1 Button .............4157156

- - 1 Hardware, Cart Assy. . 4254009

- - 1 Hardware, Shelf .....4254012

- - 1 Hardware, Swing Grid. 4254018

TT 1 Shield .............4501356

UU 1 Grease Clip.........5156607

4638263
ASSEMBLY MANUAL

THIS GRILL IS FOR
OUTDOOR USE ONLY

QQ MM

CAUTION:

L

J

V

JJ

Y

A

H

C

O

UU

BB

X

T

W

HH

CC

B

U

Z

DD

SS

S

EE

PP

Q

R

NN

II

Y

S

T

GG

AA

DE

M

TT

N

P

I

OO

G

FF

RR

F

KK

LL

K

statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.

INSTALLER/ASSEMBLER:

these instructions with consumer.

CONSUMER:

future reference.

!

WARNING

Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
damage.

!

CAUTION

Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.

If you have any questions or need
assistance during assembly, please
call 1-800-241-7548.

Visit us on the web at:

www.charbroil.com

Read and follow all safety

Leave

Keep this manual for

4638263 / 1–4165052 (02-13-02)