Char-Broil 4638220 User Manual
Natural Gas Grill
4638220
ASSEMBLY, USE AND
CARE MANUAL
THIS GRILL IS FOR
OUTDOOR USE ONLY
CAUTION:
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
these instructions with consumer.
CONSUMER:
future reference.
!
WARNING
Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
damage.
!
CAUTION
Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.
Read and follow all safety
Leave
Keep this manual for
WARNING
Combustion by-products produced when using this product contain chemicals
known to the State of California to cause cancer, birth defects, or other
reproductive harm.
If you have any questions or need
assistance during assembly, please
call 1-800-241-7548.
Visit us on the web at:
www.charbroil.com
4638220 / 0–4165056 (01-04-02)
WARNING
FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
2. An LP Tank not connected for use shall not be
stored in the vicinity of this or any other
appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas
supplier or your fire department.
Call Grill Service Center for Help and Parts
• 1-800-241-7548If you need help or warranty parts call or
send a FAX to 1-706-576-6355.
Business hours: Open 24 hours - Seven days a week
• To order non-warranty replacement parts or accessories
cover, cleaners, paint)
1-706-565-2121.
call 1-800-993-2677 or send a FAX to
(
(grill
Installation Safety Precautions
• This grill is designed for natural gas use at 7 inch water column
supply pressure. Verify supply pressure with your local gas
company. .
• Grill installation must conform with local codes, or in their
absence with
Z223.1 CAN/CGA-B149.1 Natural Gas Installation Code
Handling and storage of LP cylinders must conform to LP Gas
Code . Grill is not for use in or on recreational
Vehicles and/or boats.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electric Code, ANSI / NFPA 70 Canadian
Electrical Code, CSA C22.1
fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and
Canada only. Do not modify or use in any other location.
Modification will result in a safety hazard.
Safety Symbols
• The symbols and boxes shown below explain what each
heading means. Read and follow all of the messages found
throughout the manual.
Not for use with LP gas
National Fuel Gas Code, NFPA 54 / ANSI
or .
NFPA/ANSI 58
or
. Keep any electrical cords and/or
DANGER
• Indicates an imminently hazardous situation which, if not
Avoided, will result in death or serious injury.
Important: Fill out Warranty Information below
Warranty Information
Model Number
UPC Label Lot # GG
(on carton)
Serial Number
Date Purchased
CAUTION
• For residential use only. Do not use for commercial cooking.
WARNING
• Be alert to the possibility of serious bodily injury if the
instructions are not followed. Be sure to read and carefully
Follow all of the messages.
CAUTION
• Indicates a potentially hazardous situation which, if not
Avoided, may result in minor or moderate injury.
2 • 4638220
Table of Contents
For Your Safety ..................................2
Call Grill Service Center for Help and Parts.............2
Warranty Information ..............................2
Installation Safety Precautions.......................2
Safety Symbols ..................................2
Table of Contents .................................3
Warranty........................................3
Parts List .......................................4
Exploded View ...................................5
Assembly .......................................6-10
Connecting Your grill to the Natural Gas Source .........11
Use & Care......................................12-15
Warranty
Manufacturer warrants to the original consumerpurchaser that this product shall be free from defects in
workmanship and materials under normal and reasonable
use and correct assembly (if assembled by consumerpurchaser), as follows:
(1) The aluminum top and bottom castings for the life of
original purchase, excluding the paint finish;
(2) The burner/venturi assembly for a period of three (3)
years from the date of purchase; and
(3) All other parts for a period of one (1) year from the
date of purchase.
Manufacturer will, at its option, refinish or replace any
product or part found to be defective during the warranty
period. Manufacturer will require you to return the part(s)
claimed to be defective, for its inspection, freight or postage
prepaid.
If you wish to obtain performance of any obligation under
this limited warranty, you should write to:
Troubleshooting ..................................16
Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill
Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®,
Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill Silouette and
Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking
System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and Design®, Sierra®, and
TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a
registered trademark of the Thermos Company and its affiliates.
Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame
Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of
the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™,
PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big
Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™
are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a
trademark of the Thermos Company and its affiliates.
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240;
4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257;
5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309;
5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663;
5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,279,566; D282,619; D339,714;
D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735;
D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229;
D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516;
D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427;
D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610;
D448,614; D448,615; D448,616; D448,975; and D449,492. Other Patents Pending.
Consumer Warranty / P.O. Box 1240
Columbus, GA 31902-1240
Manufacturer may require reasonable proof of purchase
and we suggest you keep your receipt. In the state of
California only, if refinishing or replacement of the product is
not commercially practicable, the retailer selling this product
or Manufacturer will refund the purchase price paid for the
product, less the amount directly attributable to use by the
original consumer-purchaser prior to discovery of the
nonconformity. In addition, in the state of California only, you
may take the product to the retail establishment from which it
was purchased or to any retail establishment selling this
product in order to obtain performance under this warranty.
This warranty does not include the cost on any
inconvenience or property damage due to failure of the
product and does not cover damage due to misuse, abuse,
accident, damage arising out of transportation of the product,
or damage incurred through commercial use of the product.
This express warranty is the sole warranty given by the
manufacturer and is in lieu of all other warranties, express or
implied, including implied warranty of merchantability or
fitness for a particular purpose. Neither Manufacturer dealers
nor the retail establishment selling this product has any
authority to make any warranties or to promise remedies in
addition to or inconsistent with those stated above.
Manufacturer's maximum liability, in any event, shall not
exceed the purchase price of the product paid by the original
consumer-purchaser. Some states do not allow the exclusion
or limitation of incidental or consequential damages. So the
above limitations or exclusions may not apply to you. This
warranty gives you specific legal rights and may also have
other rights which vary from state to state.
4638220 • 3
Parts List - Model 4638220
Key Qty. Description Part #
A 1 Warming Rack ...............4152125
B 1 Cooking Grate ...............4152741
C 1 Leg Extender Assembly ........4154468
D 1 Handle .....................4154488
E 1 Drip VapoRISER Bar ..........4156418
F 1 Wheel Assembly .............4158100
G - - - Briquets (1 bag) ..............4158125
H 1 Brace ......................4502155
I 1 Front Panel .................4503076
J 6 #10x1/2”, T-20, Self-Tap Screw . . 4080043
K 1 Briquet Grate ................4151002
L 2 Valve Clip...................4156172
Key Qty. Description Part #
W 1 Side Shelf, Left...............4154456
X 1 Grill Lid.....................4581964
Y 1 Logo Plate Assembly ..........4157147
Z 1 Grease Clip .................5156607
1 12’ Natural Gas Hose..........4158033
1 Hardware Bag ...............4253990
Replacement Ignition Module Bag ........4506709
M 2 Casting Seat Bracket ..........4500222
N 2 Leg Assembly................4502156
O 1 Burner/Collector Assembly......4505069
P 1 Control Panel Assembly........4530074
Q 2 Control Knob ................4154470
R 1 Grill Bottom .................4580149
S 1 Back Panel..................4502064
T 8 #10x1-1/4” Self-Tap Screw......4080041
U 1 Side Shelf, Right .............4154459
V 4 Shelf Arm ...................4502121
4 • 4638220
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4638220 • 5
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